Avdel 07281, Instruction Manual

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MOTOR ASSEMBLY
Remove locating pin 35 from side of front end plate 25 .
Hold front end plate 25 and tap splined end of rotor 28 with a soft hammer so as not to damage the splines and remove front end plate 25 and
bearing 26 .
Remove cylinder 29 complete with roll pin 27 and pin 31 .
Remove the five rotor blades 30 from rotor 28 .
Support rear end plate 32 using a piece of tube with a bore diameter as close as possible to largest diameter of rotor 28 , then tap non-splined
end of rotor 28 to remove it from rear end plate 32 and bearing 33 .
Using a suitable punch, tap out bearing
26
from front end plate
25
and bearing
33
from rear end plate
32
.
When assembling, make sure that locating pin 35 in front end plate 25 locates in groove in the front bore of handle assembly 36 .
Pay special attention to front end plate 25 and rear end plate 32 , ensuring they are free from burrs and surface marking. If necessary, lap faces
that abut cylinder 29 on a flat fine grade abrasive paper.
Press fit bearings 26 & 33 into front and rear end plates 25 & 32.
Support bearing 33 in rear end plate 32 on its inner ring and using a soft hammer, tap rotor 28 on its splined end until rotor 28 locates against
rear end plate 32 .
Support inner face of rear end plate 32 as close as possible to largest diameter of rotor 28 .
Tap non-splined end of rotor
28
until a clearance of 0.040 mm (0.0015 in) to 0.065 mm (0.0025 in) is obtained between inner face of rear
end plate
32
and rotor
28
.
Check clearance by pulling rotor
28
away from rear end plate
32
and bearing
33
.
Spin rotor 28 ensuring that it rotates freely in rear end plate bearing 32 .
Locate cylinder 29 with pin 31 to rear end plate 32 and check ports in rear end plate 32 align with ports in cylinder 29 .
Insert five rotor blades 30 into rotor 28 .
Fit front end plate 25 to cylinder 29 with locating pin 27 .
Ensure rotor 28 spins freely.
Refit motor in reverse order to removal.
Complete assembly in reverse order of dismantling.
13
I M P O R T A N T
Checked the tool against daily and weekly servicing.
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