Avanzini DRAGO D1/M Instruction, Use And Maintenance Manual Download Page 1

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Instruction manual,

use and maintenance

AVANZINI BRUCIATORI s.r.l.

Via G. Battistini, 11

43122 - Parma (PR) - Italy

tel. +39 0521 271344

fax +39 0521 775862

[email protected]

DRAGO D1/M BURNER

REV.01

Summary of Contents for DRAGO D1/M

Page 1: ...ORIGINAL INSTRUCTIONS Instruction manual use and maintenance AVANZINI BRUCIATORI s r l Via G Battistini 11 43122 Parma PR Italy tel 39 0521 271344 fax 39 0521 775862 info avanzinibruciatori it DRAGO...

Page 2: ...rmation included herein has been supplied controlled and approved by the Manufacturer Agent during review The Editor shall by no means be held responsible for the consequences resulting from the user...

Page 3: ...CONTENTS Instructions use and maintenance manual Page 3 TABLE OF CONTENTS...

Page 4: ...CTURER IDENTIFICATION 13 2 2 SUPPLY AND PRESERVATION 13 2 3 UPDATES 13 2 4 LANGUAGE 14 2 5 MANUAL PAGE STRUCTURE 15 2 6 OPERATOR QUALIFICATIONS 16 2 7 SYMBOLS USED IN THE MANUAL 18 2 8 TERMINOLOGY USE...

Page 5: ...37 5 1 INTRODUCTION 37 5 2 PACKAGING 38 5 3 TRANSPORT AND HANDLING 39 5 3 1 INFORMATION ABOUT TRANSPORT AND HANDLING 39 5 3 2 TABLE OF UNITS AND OF WEIGHTS 40 5 4 ARRANGEMENTS TO BE MADE BY THE CUSTO...

Page 6: ...PANEL 60 6 2 FIRST IGNITION AND ADJUSTMENT 62 6 2 1 CELSIUS FAHRENHEIT DEGREES UNIT OF MEASUREMENT CHANGE 63 6 2 2 FIRST IGNITION WITH THE CONTROLS OF THE CONTROL PANEL OF THE DRAGO BABY SIX 64 6 2 3...

Page 7: ...ON 82 7 5 1 NOZZLE REPLACEMENT 82 7 5 2 NOZZLE COMPOSITION 84 7 5 3 DRAGO BABY SIX CONTROL PANEL GAS CONVERSION 85 7 5 4 FLAME ARRESTOR REPLACEMENT 86 7 5 5 FLAME ARRESTORS 87 7 5 6 REPLACING THE BURN...

Page 8: ...CONTENTS Instructions use and maintenance manual Page 8 PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...s r l Via G Battistini 11 43122 Parma PR ITALY Tel 39 0521 271344 Fax 39 0521 775862 email info avanzinibruciatori it Website address www avanzinibruciatori it 1 2 MODEL IDENTIFICATION MACHINE ON MODE...

Page 10: ...e ested or when ordering spare parts POS ELEMENT 1 Model 2 Serial number 3 ype of gas 4 Year of manufacture 5 Gas category 6 o ntries 7 as press re 8 ower s pply 9 lectrical power 10 hermal power 11 m...

Page 11: ...CHAPTER 1 Instructions use and maintenance manual Page 11 1 4 DECLARATION OF CONFORMITY COPY F A C S I M I L E...

Page 12: ...fety g arantees that electrical material m st possess when intended for use within certain voltage limits irective on electromagnetic compatibility irective o II on the restriction of se of certain ha...

Page 13: ...sub supplier manuals etc is enclosed with this manual Keep this manual with the machine so that it can be easily consulted by the operator The manual is an integral part for the purpose of safety the...

Page 14: ...languages must be done from the original instructions he an fact rer considers itself responsible for the information in the original instr ctions ranslations in other lang ages cannot be f lly verifi...

Page 15: ...aintenance manual Page 15 2 5 MANUAL PAGE STRUCTURE The master pages of this manual are structured so as to provide the user with important information on whatever page he she is on LEFT PAGE 1 1 2 2...

Page 16: ...chine as an operator intervene on the mechanical elements for adjustments maintenance and repairs read pneumatic and hydraulic diagrams technical drawings and spare parts list In exceptional cases he...

Page 17: ...r repairs having access to all the parts of the machine for a visual analysis control of the status of the equipment adjustments and calibrations alified technician of the ser with proven e perience a...

Page 18: ...Symbol used to identify particularly important information in the manual The information also regards the safety of personnel involved in use of the machine Symbol used to indicate warnings or proced...

Page 19: ...man fact rer as defined above the individ al or company which places the machine or partly completed machine covered by this directive on the market or commissions it is considered the manufacturer A...

Page 20: ...ed CAUTION The user must replace warning signs which have become illegible due to wear elow is a list of the plates that I I I I r l ses on its machines SYMBOL DESCRIPTION eneric ha ard arning generic...

Page 21: ...f ll list of personal protective equipment P P E that may be required for the different procedures SYMBOL DESCRIPTION Compulsory use of protective or insulating gloves Indicates a requirement for per...

Page 22: ...t intervention the machine or its parts have been used differently from the intended use the machine has been previously entrusted to a service not authorised by AVANZINI BRUCIATORI S r l for repairs...

Page 23: ...or tampering with the safety devices implies a dangerous situation for the operator which co ld res lt in a serio s accident that co ld lead to serio s physical harm emoving or tampering with safety...

Page 24: ...e plant electrical intervention on the machine or on the plant 3 1 2 MAIN SWITCH PICTURE DESCRIPTION On the left side of the Drago Baby Six control panel is placed a main switch that allows to t rn on...

Page 25: ...es in compliance with the law of the co ntry of installation and se of the machine 3 3 VIBRATIONS he machine does not prod ce any vibrations d e to the constr ctive type and the absence of moving comp...

Page 26: ...the man fact rer RISK DESCRIPTION AND PROCEDURAL INFORMATION RISKS DUE TO HANDLING Necessary PPE Handling procedures are described in this instructions manual in the ransport handling and installatio...

Page 27: ...to disconnect the electrical part during maintenance and failure to respect the prescriptions indicated by the manufacturer in the instr ctions and warnings man al ELECTRICAL POWER RISK Necessary PPE...

Page 28: ...er premises the analyses done on the handling of the machine only too into consideration the characteristics of the same awareness raising and training of the personnel in charge of performing operati...

Page 29: ...st importance to strictly follow the manufacturer s indications for the proper use safety long life and reliability of the machine The maintenance section of the instruction manual indicates the types...

Page 30: ...greater prod ction val es than the prescribed limits sing the machine with modes different from what has been specified in this ser man al Any other use of the machine shall be previously authorised i...

Page 31: ...tors train personnel on the noise emission ris s in the wor environment train personnel on the general accident prevention rules provided by the European Directives and laws in the country of destinat...

Page 32: ...modify the electric connections to e cl de the internal safeties se the machine if it has not been correctly installed according to reg lations in force use the machine outside the admitted environmen...

Page 33: ...DTH 250 mm BURNER HEIGHT 800 1100 mm DIMENSIONS CONTROL UNIT DEPTH 100mm CONTROL UNIT WIDTH 160 mm CONTROL UNIT HEIGHT 200 mm TECHNICAL DATA VOLTAGE 230 V FREQUENCY 50 Hz ABSORPTION 0 1 kW TOTAL MASS...

Page 34: ...INLET 3 ELECTRICAL WIRING MULTIPLE SOCKETS 4 CONTROL EQUIPMENT 5 GAS SOLENOID VALVE 6 AIR REGULATOR 7 SAFETY THERMOSTAT WITH AUTOMATIC RESET 8 SWITCHING ON AND FLAME DETECTION CABLE 9 BURNER FIXING FL...

Page 35: ...CHAPTER 4 Instructions use and maintenance manual Page 35 10 6 5 7 8 4 1 2 3 11 9 12 13 14...

Page 36: ...e the ame of the b rner d ring the first phase has the f nction of heating the oven and maintaining its temperature ring the second phase instead the ame is increased in order to coo the prod ct insid...

Page 37: ...handle the machine respect the indications and pictograms shown using suitable tools and equipment During installation the AVANZINI BRUCIATORI s r l technicians must be assisted by operators who are...

Page 38: ...on receipt of the machine the customer must verify that there are no damages caused by the method of transport or by the personnel in charge of the specific operations In case damages are ascertained...

Page 39: ...mbly and start p re ire specific nowledge of the machine and may pose ris s for n alified personnel the man fact rer re ires that the machine be handled and installed at the customer s premises only b...

Page 40: ...turer shall not be responsible in case the customer is unable to guarantee the technical features of the electrical system requested in the contract of sale the power supply for the machine including...

Page 41: ...IMPORTANT The installation environment must be free of draughts that may cause malfunctions such as irreg lar ames or b rner sh t downs If the characteristics of the installation environment make it...

Page 42: ...to properly size the opening of the air intake that services the burner 5 5 3 OVEN INSTALLED OUTDOORS WITH OVEN LOADING DOOR IN A SEPARATE ROOM INDOORS In this case the oven in which the burner is ins...

Page 43: ...INCORRECT NO 5 5 4 OVEN INSTALLED OUTDOORS To install the oven outdoors follow the same instructions provided in item 5 5 3 Close the oven base on the 2 sides and in the rear leaving the front part u...

Page 44: ...from the inside wall of the oven In the following layout you can see the area of proper positioning of the hole A C B IDEAL POSITION OF THE HOLE A mm B mm C mm he recommended position I I I I s r l i...

Page 45: ...ideal position for measuring the temperature is on the side opposite the burner IMPORTANT THE PROBE MUST ALWAYS BE POSITIONED ON THE SIDE OPPOSITE THE BURNER Ex if the burner is on the right the prob...

Page 46: ...n two different positions in the side wall of the oven ma ing the hole so that it is positioned at a distance of mm above the cooking surface recommended position in the oven base making the hole as m...

Page 47: ...better burner operation AVANZINI BRUCIATORI s r l recommends the installation of a draught regulator in order to regulate the amount of heat to vent from the oven through the negative pressure of the...

Page 48: ...falling material ach ange with sleeve is e ipped with fi ing holes nder normal conditions yo can sec re the ange to the lower part of the base sing the holes located at the corners of the ange in case...

Page 49: ...ust be at a distance of3 mm from the s rface of ame arrestor A B 3 mm 5 7 3 SECURING THE BURNER ach ange is s pplied with co pling points for the b rner made of a spacer wide band washer st d and 8 MA...

Page 50: ...install the Drago Baby Six control panel one ideal position is at the side of the oven loading door since it can be easily accessed by the operator yet it is protected against potential collisions 2...

Page 51: ...nsert the temperature probe in the hole made previously in one of the following positions mm above the coo ing s rface ig in proximity of the intersection between the cooking surface and the wide wall...

Page 52: ...re setting up the electrical connection make sure that the maintenance engineer is aware of the regulations in force in the country of installation the frequency and power supply voltage values of the...

Page 53: ...i ed to the b rner in order to identify the type of gas to be sed CAUTION Do not use the burner with gases other than the ones indicated on the CE plate AVANZINI BRUCIATORI s r l declines any and all...

Page 54: ...itch off elow please find the proced re for chec ing the s pply press re with the b rner on STEP ACTION PICTURE Identify the connection point of the pressure gauge in the bottom part of the burner A 2...

Page 55: ...accessories needed for burner connection with systems that use cylinders are sold separately please contact AVANZINI BRUCIATORI s r l for information on how to purchase these accessories 1 2 3 4 5 6 7...

Page 56: ...manuals of the equipment machines partly completed machinery and components used supplied by AVANZINI BRUCIATORI s r l as an integral part of the instruction manual must be taken into consideration f...

Page 57: ...ach the power cond ctors and then the earth conductors 4 Disassemble the machine from the top downwards paying special attention to the machine units subject to falling by gravity and all parts which...

Page 58: ...CHAPTER 5 Instructions use and maintenance manual Page 58 PAGE INTENTIONALLY LEFT BLANK...

Page 59: ...ration of the safety devices compliance with personal safety standards a e s re that the wor cycle r ns efficiently ens ring ma im m prod ctivity by chec ing the integrity and functionality of the mai...

Page 60: ...uctions use and maintenance manual Page 60 6 1 DRAGO BABY SIX CONTROL PANEL All burner functions can be managed through the use of the Drago BABY SIX panel as you can see below 1 2 3 8 9 16 10 11 12 1...

Page 61: ...ally t rn off and on the ame 6 Button to decrease the set temperature 7 ow ame mode signal 8 igh ame mode signal 9 a lty temperat re probe signal 10 rner loc o t signal 11 Press to Reset unlock the bu...

Page 62: ...If present make sure you remove the protective optional steel plug which is used during wood burning oven operation and is positioned above the burner Do not switch on burner with the protective cap...

Page 63: ...n the back of the control panel identify the B terminal block B 4 Acting on the NO 5 LEVER it is possible to change the degree measurement unit Fahrenheit F degrees are set with the lever in high posi...

Page 64: ...r to switching on the burner FIRST IGNITION he proced re for the first ignition is as follows STEP ACTION PICTURE 1 Press the main red switch on the left side On the green display OFF is displayed and...

Page 65: ...er the procedure is as follows STEP ACTION PICTURE 1 ress the b tton 2 rr is displayed again on the green display and the red led of b rner locked switches off 4 he b rner tries to ignite once again a...

Page 66: ...he desired temperature is reached release the arrow key rago aby i stores the set temperat re which ashes on the green display 3 he green display stops ashing and the related to the operation of the h...

Page 67: ...to try to obtain a ame as yellow and as bright as possible however stop before soot deposits on the cupola ow ame has to switch off only in the case where the oven operator switches off the burner usi...

Page 68: ...ACTION PICTURE 3 et the ad stment screw in the first sef l position in which the oven T does not increase then proceed to adjust the primary air in order to obtain ideal lighting B 4 Position the casi...

Page 69: ...nel A B D 2 Loosen Allen screw A 4mm 3 Manually operate on partition B until the desired air ow is obtained The correct value may be included between pos 2 and pos 4 of the graduated scale 4 hec the a...

Page 70: ...parameters depending on the gas present in the system GAS TYPE PRESS POS METHANE NATURAL GAS 20 mbar 2 4 GPL LPG 30 mbar 4 6 NATURAL GAS 10 mbar 2 3 light bl e ame ame yellow ame I ame IMPORTANT The...

Page 71: ...he 2nd b tton and then sim ltaneo sly the arrow b ttons the ma im m set temperat re will flash elease the b ttons and with the arrow buttons change the temperature 2 he temperat re shown on the green...

Page 72: ...ically and stays on ntil the temperat re set on the green display is reached once again nce the temperat re is reached high ame switches off again and only low ame stays on This automatism can be chan...

Page 73: ...N PICTURE 1 During the oven heating phase press the A button until position 6 is selected on the B indicator in order to quickly reach the operating temperature B A 2 Once the operating temperature ha...

Page 74: ...ontrol panel STEP ACTION PICTURE 1 Press the red ON OFF button 2 he low and the high ame if ignited are switched off a tomatically by switching off the burned the green display shows OFF while display...

Page 75: ...r HUOL high voltage LUOL low voltage BLOC burner locked AL01 probe fault AL02 control panel fault ow ame off OFF LINE phase and neutral reversed 6 3 2 RED DISPLAY ERROR MESSAGES COMMUNICATION PICTURE...

Page 76: ...CHAPTER 6 Instructions use and maintenance manual Page 76 I I...

Page 77: ...ely removal of the any causes of anomaly or malfunctioning avoids further damaging the equipment and g arantees operator safety In case of do bt it is forbidden to operate ontact the an fact rer for t...

Page 78: ...must always be strictly observed during maintenance of the machine to avoid injuries to personnel and damage to the equipment efore proceeding with any maintenance activities chec that the energy so...

Page 79: ...following tables list a series of controls and activities that need to be carried out according to the recommended fre ency he fre ency of the ro tine maintenance activities listed here refer to norma...

Page 80: ...tch IT IS FORBIDDEN for cleaning personnel to remove the guards and protection devices on the machine CAUTION Prior to starting any cleaning operation on the machine you need to wait for the component...

Page 81: ...t rer a report of the event occ rred along with the o tcome of the inspection and any comments he an fact rer or the a thorised service centre will consider the sit ation on a case by case basis They...

Page 82: ...ct I I I I s r l to obtain all information on how to purchase the conversion kit 7 5 1 NOZZLE REPLACEMENT or the gas no le replacement proced re carry o t the operations described below STEP ACTION PI...

Page 83: ...r with burner off minimum 17 mbar maximum 23 mbar NOZZLE FOR GPL LPG 30 mbar o le diameter millimetres GAS PRESSURE with b rner on minim m mbar ma im m mbar with b rner off minim m mbar ma im m mbar N...

Page 84: ...aintenance manual Page 84 7 5 2 NOZZLE COMPOSITION elow are the main components of the no les POS DESCRIPTION 1 o le NOTE the no le can be replaced as needed 2 rass no le holder st d bolt NOTE the stu...

Page 85: ...crews to open the Drago aby i control panel A A A A 2 On the back of the control panel identify the B terminal bloc B 3 Operate on LEVER NO 3 to change operation based on the type of gas move the leve...

Page 86: ...ng a cross head screwdriver A A 2 Rotate the electrode B outwards so as to ma e it easy to p ll o t the ame arrestor B 3 oosen the llen screws mm on the sides of the ame arrestor mar ing down their po...

Page 87: ...CHAPTER 7 Instructions use and maintenance manual Page 87 7 5 5 FLAME ARRESTORS elow please find the different types of ame arrestors TYPE PICTURE NATURAL GAS LPG...

Page 88: ...7 5 6 REPLACING THE BURNER SIT CONTROL UNIT DISASSEMBLY For thedisassembly procedure of the burner SIT control unit carry out the operations described below STEP ACTION PICTURE 1 emove the lid A 2 is...

Page 89: ...use and maintenance manual Page 89 STEP ACTION PICTURE 4 ndo the screw D emove the lid E 6 isconnect the connector F 7 isconnect the connector G 8 Remove the control unit A and replace it with one wi...

Page 90: ...or the assembly procedure of the burner SIT control unit follow the operations described here below STEP ACTION PICTURE 1 osition the control nit A 2 onnect the connector B 3 onnect the connector 4 Ar...

Page 91: ...TER 7 Instructions use and maintenance manual Page 91 STEP ACTION PICTURE 6 ighten the screw F 7 ighten the screw G 8 onnect the connector to the control nit inserting it in terminal I H I 9 osition l...

Page 92: ...robe replacement procedure carry out the operations described below STEP ACTION PICTURE 1 he green display will show 2 he red display will show 2 eplace the probe 3 emove and restore power s pply to t...

Page 93: ...identify the problem on the electrical system of the room THE DRAGO BABY SIX CONTROL PANEL TURNS ON BUT THE BURNER DOES NOT When the switch is set to I the Drago Baby Six control panel turns on but th...

Page 94: ...he integrity and correct positioning of the ignition electrode If cracked order a spare kit and replace the electrode Reassemble the burner and try igniting it THE DRAGO BABY SIX CONTROL PANEL TURNS O...

Page 95: ...y to switch it on If it does not switch on replace the SIT control unit If it is off The T set on the green display is probably too low hold down the button to increase the set T ensuring that it is h...

Page 96: ...tem again IMPORTANT if you replace the probe by simply turning off the Drago Baby Six control panel but without disconnecting the current from the entire system the probe will not read the T inside th...

Page 97: ...tion of the pipe are sized correctly in relation to the length Make sure there are no pressure drops when the burners of the hob deep fryer hot water and heating boilers and kitchen ovens are started...

Page 98: ...REEN DISPLAY SET T WITH HIGH FLAME LED OFF oo ing inside the oven yo see a single ame on too high Locate F1 under the oven nscrew the brass cover with a at head screwdriver Place the screwdriver in th...

Page 99: ...Six control panel to another socket or contact an electrician LUOL Low voltage on the socket to which the Drago Baby Six control panel is connected Voltage must not be lower than 200 V Test and connec...

Page 100: ...system with more stringent reg lations that must be complied with If the oven is suited for wood burning operation it is also suited for gas operation The opposite however is not tr e In case of e s i...

Page 101: ...he documentation enclosed with the line The enclosed documentation constitutes an integral part of the INSTRUCTIONS USE AND MAINTENANCE MANUAL of the machine supplied by AVANZINI BRUCIATORI s r l It m...

Page 102: ...ER 9 Instructions use and maintenance manual Page 102 9 1 BURNER CONTROL UNIT DIAGRAM N N 12 11 14 13 10 9 8 7 6 5 4 3 2 1 EV 2 RESET GRIGIO MARRONE BLU BLU BIANCO CONTATTO 2A FIAMMA LAMPADA BLOCCO L...

Page 103: ...DELLO MODEL POTENZIALIT TERMICA THERMAL CAPACITY PRESSIONE GAS GAS PRESSURE PORTATA GAS GAS VOLUME ATTACCO GAS GAS CONNECTION ALIMENTAZIONE ELETTTICA POWER SUPPLY ASSORBIMENTO ABSORPTION PESO WEIGHT i...

Page 104: ...AVANZINI BRUCIATORI s r l Via G Battistini 11 43122 Parma Pr Italy tel 39 0521 271344 fax 39 0521 775862 info avanzinibruciatori it Updated on 07 2018...

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