AVANT A21039 Operator'S Manual For Attachment Download Page 6

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Table 1 - Pallet Forks - Compatibility with Avant loaders

Avant

220

series 2

225

225LPG

313S
320S

420
423
520
523

R20

525LPG

R28

528
530

e5
e6

630

R35

635
640

745
750

755i
760i

850

860i

A21039 850 mm SD

•

(•)

A21047 1100 mm HD

(•)

•

(•)

A36589 1200 mm XHD

(•)

(

•

)

•

Models marked with (

•

) may be too heavy for smaller loader models. Additional counterweights may also be

required. If using small forks on larger loader models, the forks may get damaged. Choose forks that match

the lifting capacity of the loader.

The compatibility recommendations are based on the width of the loader, lifting capacity, and adequate

breakout force. The operating capacity of the loader can be determined by using the information shown in this

manual and the load diagram shown in the operator's manual of the loader. Depending on operating

conditions additional counterweights may also be required. For compatibility information with a model not

shown in table above, contact your Avant dealer.

Summary of Contents for A21039

Page 1: ...et Forks 2019 1 Operator s Manual for Attachment Pallet Forks Product number 850 mm SD A21047 1100 mm HD A21039 1200 mm XHD A36589 Back frame option A36346 English A433751 2019 1 EN 2015 www avanttecno com ...

Page 2: ...Pallet Forks 2019 1 ...

Page 3: ...idth setting 19 6 2 2 Transporting loads 19 6 2 3 Working load limit 21 6 3 Rated Operating Capacity 22 6 3 1 Rated Operating Capacity 200 series loaders 24 6 3 2 Rated Operating Capacity 400 series 25 6 3 3 Rated Operating Capacity 523 26 6 3 4 Rated Operating Capacity 528 640 and R series 27 6 3 5 Rated Operating Capacity e series 29 6 3 6 Rated Operating Capacity 700 series 30 6 3 7 Rated Opera...

Page 4: ...on and maintenance of the equipment Failure to observe the instructions accompanying the symbol can lead to equipment breakdown or other property damage With these instructions even an inexperienced user can use the attachment and loader safely The manual includes important instructions for experienced AVANT operators as well Ensure that all persons using the loader have received proper guidance a...

Page 5: ...the loader model and various environmental factors as shown in this manual Refer to the operator s manual of your loader for information about the lift capacity of your loader In this manual there are load charts that apply for loaders that are manufactured in 2018 or later When operating with the pallet forks the performance and stability limits of the loader must be observed especially when work...

Page 6: ...ks on larger loader models the forks may get damaged Choose forks that match the lifting capacity of the loader The compatibility recommendations are based on the width of the loader lifting capacity and adequate breakout force The operating capacity of the loader can be determined by using the information shown in this manual and the load diagram shown in the operator s manual of the loader Depen...

Page 7: ...t Forks is designed to be used by one operator at a time Do not let others near the danger area of the equipment when it is in use Always transport the attachment as low as possible to keep the centre of gravity low and keep the telescopic boom retracted during driving Risk of dropping of load Never exceed the Working Load Limit of the attachment The Working load limit of the pallet forks depends ...

Page 8: ...und while driving Carrying heavy loads can shift the centre of gravity of the loader and lead to tipping over of the loader For the best stability always transport loads as low and close to the loader as possible with the telescopic boom completely retracted to keep the centre of gravity low Make sure to use only an attachment that is in good condition Do not modify the attachment in any way that ...

Page 9: ...rdless of the engine or fuel type Exhaust gases may concentrate to hazardous levels Use the attachment only for its intended purpose Other use may create unnecessary safety risks and the equipment may get damaged Make sure that the loader is equipped with necessary safety components and that they are in working condition Seat belt must be used If there are specific hazards related to the operating...

Page 10: ...bon monoxide in breathing air can not be noticed without dedicated measuring equipment Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness and lack of consciousness Get fresh air immediately if you notice signs of carbon monoxide poisoning See a doctor Remember to wear proper personal protective equipment The noise level at the driver s seat may exceed 85 dB A depending...

Page 11: ...capacity on page 22 Log grab accessory option A33503 Back frame option A36346 21 kg See page 13 Suitable AVANT loader See Table 1 on page 5 4 1 Safety labels and main components of the attachment Listed below are the labels and markings on the attachment They must be visible and readable on the equipment Replace any unclear or missing label New labels are available via your retailer or contact inf...

Page 12: ...tions and warning messages Decal Warning message 1 A46771 Misuse hazard Read instructions before use 2 A46772 Crushing hazard Do not go under a raised attachment stay away from raised equipment 3 Attachment identification plate Table 4 Pallet Forks Main components 1 Frame with Avant quick attach brackets 2 Fork arm 850 1100 1200 mm 3 Arm locking 4 End stopper bolts or bolt on back frame guard fitt...

Page 13: ...nually or by placing the frame plate on suitable position so that it can be coupled with the loader as described in the next chapter Note that the components are heavy remember healthy working habits 1 Fit and lock the pallet fork frame to the loader WARNING Risk of crushing Unlocked attachment may fall causing serious injuries Make sure that the frame is locked to the loader See the following cha...

Page 14: ...ame 3A Install back frame If the backrest extension will not be fitted The two screws delivered with the pallet forks must be fastened to the holes at both ends of the frame The screws prevent the forks from accidentally sliding off from the frame Make sure to fit and tighten the bolts adequately 3B Fork arm retainer bolts ...

Page 15: ... lift an attachment that has not been locked Avant quick coupling system Step 1 Lift the quick attach plate locking pins up and turn them backwards into the slot so that they are locked in the upper position If your loader is equipped with a hydraulic attachment locking system see additional instructions about the use of the locking system from the relevant manuals Ensure that the hydraulic hoses ...

Page 16: ...the loader during driving causing loss of control of the loader Never move or lift an attachment that has not been locked Before moving or lifting the attachment make sure that the locking pins are in the lower position and come through the fasteners on the attachment on both sides WARNING Make sure the loader is compatible with the attachment Stability of the loader possible overload of the attac...

Page 17: ...you notice that the rear wheels of the loader are about to lift from the ground or if the load indicator of the loader if fitted signals Lower the load calmly and retract the telescopic boom Avoid sudden changes in speed or direction whenever load is lifted Use additional counterweights as needed WARNING Crushing risk Make sure that load will not move or fall over Never tilt the attachment back wh...

Page 18: ...s from the operating area and prepare lifted pallets beforehand Remember correct working methods and avoid leaving the driver s seat unnecessarily Check that the pallets that are going to be moved are in good condition Check that the forks are fixed correctly on the frame and that the side shift of the forks is set correctly Ensure that bystanders are at a safe distance when operating the equipmen...

Page 19: ... can not move sideways 6 2 2 Transporting loads Whenever using the Pallet forks make sure that the load is well balanced and evenly on both fork arms All loads must be transported as low and as close to the loader as possible as shown in the figure below Keep the pallet forks at as wide setting as possible Distance of center of gravity of load The horizontal distance between the centre of gravity ...

Page 20: ...lly the levelness of the operating area has a great impact Be particularly careful when the load sensor of the loader is activated if applicable Also make sure that the ground can support the weight of the loader and follow recommended tyre pressures WARNING Avoid sudden loss of stability Never drag loads from e g a shelf If the load that you want to lift from height is too heavy the loader can ti...

Page 21: ... mm 500 mm Rated Operating Capacity The maximum load that can be safely lifted with a loader and the loading point depend on the load handling capacity of the loader See Rated operating capacity on page 22 in this manual and the operator s manual of the loader for more information The declared Working Load Limit applies when the load is spread evenly on both fork arms and the centre of gravity of ...

Page 22: ...se the loader to tip over the ground surface is firm level and smooth recommended tyre pressures are followed Always remember that the actual load carrying capacity varies according to operating conditions Especially inclined surfaces and uneven ground at the operating area have a great effect The indicated values apply only on level smooth surfaces Be especially careful when the load sensor indic...

Page 23: ...pallet forks The centre of gravity of the load is either 400 mm or 500 mm from the vertical part of the pallet fork arm The distance is shown in the figures in this chapter Position of the articulated loader frame The tables in this chapter show the ROS in straight position of the loader and in maximum articulation Counterweights on the loader In the values the standard counterweights are taken in...

Page 24: ... 1 Rated Operating Capacity 200 series loaders Table 5 Pallet fork 1100 A21047 Rated Operating Capacity Avant 200 series Position of loader boom AVANT loader model 1 2 220 225 225LPG 240 kg 170 kg 200 kg 140 kg ...

Page 25: ...ed Operating Capacity 400 series Table 6 Pallet fork 1100 A21047 Rated Operating Capacity Avant 400 series Position of loader boom AVANT loader model 1 2 3 4 423 305 kg 265 kg 230 kg 195 kg 255 kg 220 kg 190 kg 160 kg ...

Page 26: ...3 3 Rated Operating Capacity 523 Table 7 Pallet fork 1100 A21039 Rated Operating Capacity Avant 523 Position of loader boom AVANT loader model 1 2 3 4 523 445 kg 395 kg 340 kg 285 kg 370 kg 325 kg 280 kg 235 kg ...

Page 27: ...27 36 6 3 4 Rated Operating Capacity 528 640 and R series ...

Page 28: ...40 kg 385 kg 335 kg 285 kg 530 520 kg 465 kg 405 kg 345 kg 445 kg 390 kg 340 kg 290 kg 630 535 kg 475 kg 415 kg 355 kg 455 kg 400 kg 350 kg 300 kg 635 570 kg 510 kg 445 kg 380 kg 485 kg 430 kg 375 kg 320 kg 640 585 kg 520 kg 455 kg 390 kg 500 kg 440 kg 385 kg 330 kg R28 500 kg 440 kg 385 kg 330 kg 425 kg 380 kg 330 kg 280 kg R35 545 kg 485 kg 425 kg 365 kg 465 kg 415 kg 360 kg 305 kg ...

Page 29: ...ies Table 9 Pallet fork 1100 A21039 Rated Operating Capacity Avant e series Position of loader boom AVANT loader model 1 2 3 4 e5 555 kg 495 kg 430 kg 365 kg 465 kg 415 kg 360 kg 305 kg e6 475 kg 425 kg 370 kg 315 kg 400 kg 350 kg 305 kg 260 kg ...

Page 30: ...39 Rated Operating Capacity Avant 700 series Position of loader boom AVANT loader model 1 2 3 4 745 735 kg 655 kg 570 kg 485 kg 630 kg 555 kg 485 kg 415 kg 750 760 kg 675 kg 590 kg 505 kg 655 kg 580 kg 505 kg 430 kg 755 760 775 kg 685 kg 600 kg 515 kg 665 kg 590 kg 515 kg 440 kg ...

Page 31: ...perating Capacity 800 series Table 11 Pallet fork 1200 A36589 Rated Operating Capacity Avant 800 series Position of loader boom lAVANT loader model 1 2 3 4 850 860i 900 kg 795 kg 685 kg 575 kg 770 kg 680 kg 585 kg 490 kg ...

Page 32: ... which increase the risk of tipping over Also tilting an attachment sideways can cause the loader to roll over turn over to its side Use the tilt adapter only when necessary Uncouple tilt adapter when it is not needed 6 5 Storing the attachment Uncouple and store the attachment on level ground The best way to store the attachment is a place where it is protected from direct sunlight rain and extre...

Page 33: ...Do not use strong solvents and do not spray directly at the hydraulic components or at the labels on the attachment 7 2 Inspection of metal structures Also the metal structures of the attachment must be inspected regularly Check visually for damages and inspect the quick attach brackets and their surrounding area carefully The attachment must not be used if it is deformed cracked or torn Welding r...

Page 34: ...y reimburse the price of components purchased by the customer in special cases that have been agreed in advance The warranty does not cover Normal maintenance work or parts and consumables required for it Damages caused by unusual operating conditions or ways of use negligence structural changes made without the consent of Avant Tecno Oy use of non original parts or lack of maintenance Consequence...

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