Autotrol 255-460i Installation, Operation And Maintenance Manual Download Page 15

15

Valve Body and Tank Adapter Module

Code

Part No.

Description

Qty.

1

1000232

Valve Assembly, w/o Flow 

Controls

1

2

1031950

Camshaft, Standard, One-
Piece

1

3

1000062

Valve Cover, Black with 
transparent window

1

4

Brine Refill Flow Control 

Assembly:

1

1034261

1 to 10 lbs Salt

1034263

3 to 19 lbs Salt

5

1000226

Screen/Cap Assembly with
O-Ring

1

6

Backwash Control Assembly 
with O-Rings:

1

1034162

No. 6 for 6 in Diameter Tank

1000209

No. 7 for 7 in Diameter Tank

1000210

No. 8 for 8 in Diameter Tank

1000211

No. 9 for 9 in Diameter Tank

1000212

No. 10 for 10 in Diameter Tank

1000213

No. 12 for 12 in Diameter Tank

1000214

No. 13 for 13 in Diameter Tank

1000215

No. 14 for 14 in Diameter Tank

7

1030502

Ball, Flow Control

1

8

Injector Assembly with 

O-Rings:

1

1032970

“A” Injector - White

1032971

“B” Injector - Blue

1032972

“C” Injector - Red

Code

Part No.

Description

Qty.

9

Injector Cap with O-Ring:

1

1000217

“A” Cap

1000218

“B” Cap

1000219

“C” Cap

10

1033784

Tank Adapter Assembly

1

11

1032416

Air Check Assembly

1

12

1010429

O-Ring BN

1

13

1010428

O-Ring EP

1

14

1031402

Locking Bar: English Language

1

15

1006093

Screw, No. 8 x 9/16 inch

1

16

1001580

Spring, Valve Disc Kits:

9

17

1033066

New to Old Aircheck Adapter 
Kit

1

18

1000297

Extended Bearing, Camshaft

1

19

1031391

Pin, Locking, Timer, Black

1

20

Covers, High Style:

1041087

Beige/Tan

1041088

Black/White

1041091

Beige/Black

21

1030501

Bearing, Camshaft for use with 

Cover (Code 22)

22

1032565

Cover, L-lid

23

1001404

O-Ring Group: Tank Adapter

24

1040459

O-Ring Group: Piping Boss

25

1041010

13/16-inch Riser Insert 
(optional)

*

1000250

Valve Disc Replacement

* Not shown

 

Summary of Contents for 255-460i

Page 1: ...Water Conditioning Control System Installation Operation and Maintenance Manual Series 255 Valve 460i...

Page 2: ...mshaft 460i timer utilizes a microprocessor to provide a time proven logic analysis to initiate regeneration Electrical wiring is factory assembled System cannot be connected incorrectly System indexe...

Page 3: ...n the calculated reserve Self Adjusting Reserve The 460i is programmed to react to a sudden increase in water usage If a day s usage is more than double the current average the computer anticipates th...

Page 4: ...rd L Lid Cover Brine Line Fitting Connection 1 4 inch NPT Air Check Tank Thread 2 1 2 inch 8 Male Inlet Connection 3 4 inch or Drain Connection 3 8 inch or Outlet Connection 3 4 inch or 1 inch NPT or...

Page 5: ...F 1o C or over 120o F 49o C 6 Do not install unit near acid or acid fumes Water Line Connection A bypass valve system must be installed since there will be occasions when the water conditioner must b...

Page 6: ...ct the plug of the transformer secondary cable to the mating socket on the bottom of the controller Be certain the transformer is plugged into a source that is not controlled by a wall switch and cann...

Page 7: ...CLOCKWISE until arrow points to the center of the BRINE SLOW RINSE position D With the conditioner in this position check to see if water is being drawn from the brine tank The water level in the brin...

Page 8: ...dicating zero days of calendar override All 460i controllers are preprogrammed in this manner at the manufacturer 4 Depress the black TIME SET button The numbers will roll from 0 to 15 Release the swi...

Page 9: ...the amount required for the next regeneration Refer to the Suggested Salt Dial Settings Table Table 1 for proper salt settings To set the salt dial insert a screwdriver into the slot Figure 13 and mov...

Page 10: ...valve number 6 at rear Figure15 Figure 14 Figure 15 4 Remove screw in locking bar Figure 16 Figure 16 5 Apply downward hand pressure on control and pull locking bar out Figure17 Figure 17 6 Using a ro...

Page 11: ...BSPT drain 1 inch BSPT inlet outlet 1 2 inch BSPT drain Optional Bypass Valve 3 4 inch 19 1 mm or 1 inch 25 4 mm copper tailpiece 1 2 inch NPT male drain Control Module Tank Adapter Optional Bypass V...

Page 12: ...ressure Graphs Control Valving Identifications Valve Disc Operation Flow Diagrams 1 Conditioned Water Position bar bar bar Use with 8 or Larger Backwash Control Use with 10 or Larger Backwash Control...

Page 13: ...13 2 Backwash Position 4 Slow Rinse Position 3 Brining Position 5 Brine Refill and Purge Position...

Page 14: ...14 Replacement Parts Valve Body and Tank Adapter Module 3 22 20 6 15 14 2 18 16 8 9 19 5 7 7 1 23 23 23 24 24 24 11 25 17 10 12 13 21 4...

Page 15: ...all Flow Control 1 8 Injector Assembly with O Rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red Code Part No Description Qty 9 Injector Cap with O Ring 1 1000217 A Cap 10...

Page 16: ...Boss Note Do not use pipe joint compound when threading pipe into the Noryl piping boss Use only Teflon pipe tape Do not overtighten pipe into Noryl piping boss Teflon is a registered trademark of E...

Page 17: ...mm CPVC Tube Adapter Kit 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1001603 1 inch NPT Plastic Pipe Adapter Kit 1001604 3 4 inch BSPT Plastic Pipe Adapter Kit 1001605 1 inch BSPT Plastic Pipe Adapt...

Page 18: ...9 Water Meter In rare instances the turbine wheel of the water meter may collect small particles of oxidized iron eventually preventing the wheel from turning The turbine wheel may be serviced as foll...

Page 19: ...lay shows something other than time of day a Electrical interference b Defective circuit board a Disconnect power to unit Restore power and reset time of day display b Replace timer 5 No water flow di...

Page 20: ...mming section f Remove meter housing free up turbine and flush with clean water Turbine should spin freely if not replace meter g Repair leaky plumbing and or fixtures 12 Control will not draw brine a...

Page 21: ...lugged injector d Air check valve closed prematurely a Check for power b Add salt to brine tank c Remove injector and flush it and injector screen d Put control momentarily into refill to free air che...

Page 22: ...22...

Page 23: ...23...

Page 24: ...Copyright 1999 Osmonics Inc Printed in the USA P N 1017947 Rev B...

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