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Leadshine Stepper Drives Quick Start Guide

Page 12 of 17

Leadshine Stepper Drives Quick Start Guide – First Edition – 11/04/2019

Analog 0

5 V Speed Mode

 

Accel

Decel

Maximum Speed (when Analog 

                                Input = 5V)

DM805-AI

Motor

20-80 VDC

Disable

-Limit

Direction

Run

0~5V

COM+

Run/Stop/Pulse

DirLimit

Speed/(-)Limit

Enable/Disable

Signal GND
+5V Output

0~5V Input

Signal GND

Signal GND

Power GND

+20-80VDC

Motor A+

Motor A-

Motor B+

Motor B-

Accel/Ramp

Decel/LoSpeed

HiSpeed

Low/High Speed Mode

 

Accel/Ramp

DecelLoSpeed

HiSpeed

COM+

Run/Stop/Pulse

DirLimit

Speed/(-)Limit

Enable/Disable

Signal GND
+5V Output

0~5V Input

Signal GND

Signal GND

Power GND

+20-80VDC

Motor A+

Motor A-

Motor B+

Motor B-

DM805-AI

Motor

20-80 VDC

Disable

Speed

Direction

Run

Ramp

LoSpeed

HiSpeed

External Potentiometer Mode

 

Accel

Decel

Maximum Speed [when Analog input = 0V

(negative direction) or 5V (positive direction)]

DM805-AI

Motor

20-80 VDC

Disable

-Limit

+Limit

Run

10k

0-2.5V Negative

2.5-5V Positive

COM+

Run/Stop/Pulse

DirLimit

Speed/(-)Limit

Enable/Disable

Signal GND
+5V Output

0~5V Input

Signal GND

Signal GND

Power GND

+20-80VDC

Motor A+

Motor A-

Motor B+

Motor B-

Accel/Ramp

Decel/LoSpeed

HiSpeed

Mode Diagram Overview

Input

Description

Multi-Function Inputs

The active function of each 

input is shown next to the 

external switches in the Mode 

diagrams�  Example:  In 

Analog 

0-5V

 

Speed Mode

, the inputs’ 

functions are 

Run

Direction

-Limit

, and 

Disable

Run/Stop Inputs

The 

Run/Stop

 function (in 

analog modes) uses accel 

and decel ramps to transition 

speed�

Limits Inputs

The Limit inputs are direction-

sensitive and are Normally 

Open (they allow motion if 

left unconnected)�  The Limit 

function uses decel and accel 

ramps�  Note that only the 

-Limit

 is available in 

Analog 

0-5V Speed Mode

� 

Enable/Disable Inputs

This input is often left 

unconnected�  The 

Disable

 

input does not use a decel 

ramp (stops quickly), but does 

use an accel ramp to restart�  

Once the drive is disabled, the 

Run

 input should be removed 

before the drive is re-enabled�  

Otherwise, the drive 

may

 lose 

synchronization with the motor 

on restart (if accel or set speed 

is high)�

Summary of Contents for Leadshine DM322E

Page 1: ...Leadshine Stepper Drives Quick Start Guide 1st Edition November 04 2019 ...

Page 2: ...tarted 3 Basic Steps to Set up Your Drive 3 DM542E DM556E DM860E DMA860E 4 Connecting Devices to the Drive 4 Jumper Settings 6 DIP Switch Settings 6 DM322E 8 Connecting Devices to the DM322E Drive 8 DIP Switch Settings 9 DM805 AI 11 Connecting Devices to the DM805 AI Drive 11 DIP Switch Settings 14 EM542S EM556S 15 Connecting Devices to the EM542S EM556S Drives 15 DIP Switch Settings 17 ...

Page 3: ...s susceptible to regen If using a switching power supply choose a supply above the expected capacity Linear power supplies are better at handling motor regeneration but care must be taken to ensure that the no load voltage of a linear power supply does not float above the upper voltage limit of the stepper drive WARNING Do not plug unplug motor connections with power applied to the drive WARNING R...

Page 4: ...W CCW Function DM860E and DMA860E only see DIP switch SW14 DIR ENA Enable signal 5V signal differential input High input is 4 5V Low input is 0 0 5 V Minimum pulse width 2 5 μs Add a 1kꭥ resistor for 12V signals 2kꭥ for 24V signals Enable Function Close pull low to disable the drive ENA Connector P2 Pin Function GND Power supply ground connection V Power supply positive connection A A Motor phase ...

Page 5: ...UL ENA PUL DIR ENABLE DIR DIR ENA Power Supply Stepping Motor VDC GND A A B B DM542E DM556E DM860E DMA860E Connection to a Sourcing Output Controller Drive Controller VCC PUL PUL ENA PUL DIR ENABLE DIR DIR ENA Power Supply Stepping Motor VDC GND A A B B DM542E DM556E DM860E DMA860E Connection to Differential Signal Drive Controller PUL PUL ENA DIR DIR ENA Power Supply Stepping Motor VDC GND A A B ...

Page 6: ...ault direction J3 Use PUL DIR inputs Use CW CCW pulses Not jumpered PUL DIR DIP Switch Settings Dynamic Current Configurations DM542E Current Configuration Peak Current A RMS Current A SW1 SW2 SW3 1 00 0 71 ON ON ON 1 46 1 04 OFF ON ON 1 91 1 36 ON OFF ON 2 37 1 69 OFF OFF ON 2 84 2 03 ON ON OFF 3 31 2 36 OFF ON OFF 3 76 2 69 ON OFF OFF 4 20 3 00 OFF OFF OFF DM556E Current Configuration Peak Curre...

Page 7: ...0 ON ON OFF ON 32 6400 OFF ON OFF ON 64 12800 ON OFF OFF ON 128 25600 OFF OFF OFF ON 5 1000 ON ON ON OFF 10 2000 OFF ON ON OFF 20 4000 ON OFF ON OFF 25 5000 OFF OFF ON OFF 40 8000 ON ON OFF OFF 50 10000 OFF ON OFF OFF 100 20000 ON OFF OFF OFF 125 25000 OFF OFF OFF OFF DM860E DMA860E Microstep Resolution Microstep Steps Rev for 1 8 motor SW5 SW6 SW7 SW8 2 400 ON ON ON ON 4 800 OFF ON ON ON 8 1600 O...

Page 8: ... input is 0 0 5 V Minimum pulse width 2 5 μs Add a 1kꭥ resistor for 12V signals 2kꭥ for 24V signals Enable Function Close pull low to disable the drive Connector P2 Pin Function GND Power supply ground connection V Power supply positive connection A A Motor phase A connections Connect motor A wire to A pin motor A wire to A pin B B Motor phase B connections Connect motor B wire to B pin motor B wi...

Page 9: ...Signal DM322E Driver Controller VCC PUL 270Ω 270Ω 270Ω OPTO ENA R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal R R R PUL DIR PUL DIR DIR ENA ENA Power Supply Stepping Motor VDC GND A A B B Note Although the controller has a pair of differential outputs the output is not used in this configuration with the DM322E DIP Switch Set...

Page 10: ...ostep Resolution Configuration Microstep resolution is step by switches 4 5 and 6 as shown in the following table DM322E Microstep Resolution Microstep Steps Rev for 1 8 motor SW4 SW5 SW6 2 400 ON ON ON 4 800 OFF ON ON 8 1600 ON OFF ON 16 3200 OFF OFF ON 32 6400 ON ON OFF 64 12800 OFF ON OFF 20 4000 ON OFF OFF 40 8000 OFF OFF OFF ...

Page 11: ...5 V Minimum pulse width 2 5 μs Add a 1kꭥ resistor for 12V signals 2kꭥ for 24V signals Speed Function Low Speed High Speed Mode Close pull low to select Lo Speed pot setpoint Open float high to enable Hi Speed pot setpoint Limit Function Close pull low to stop motor movement in the negative direction Enable Disable Enable signal 5V signal single ended input High input is 4 5V Low input is 0 0 5 V M...

Page 12: ... 2 5 5V Positive COM Run Stop Pulse Direction Limit Speed Limit Enable Disable Signal GND 5V Output 0 5V Input Signal GND Signal GND Power GND 20 80VDC Motor A Motor A Motor B Motor B Accel Ramp Decel LoSpeed HiSpeed Mode Diagram Overview Input Description Multi Function Inputs The active function of each input is shown next to the external switches in the Mode diagrams Example In Analog 0 5V Spee...

Page 13: ...ler PUL DIR ENABLE 5V Connection to Differential Signal Controller Accel Ramp DecelLoSpeed HiSpeed COM Run Stop Pulse Direction Limit Speed Limit Enable Disable Signal GND 5V Output 0 5V Input Signal GND Signal GND Power GND 20 80VDC Motor A Motor A Motor B Motor B DM805 AI Controller VCC R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal ...

Page 14: ...OFF OFF 3 4 2 4 OFF ON OFF 4 0 2 8 ON ON OFF 4 8 3 4 OFF OFF ON 5 4 3 8 ON OFF ON 6 1 4 3 OFF ON ON 7 0 5 0 ON ON ON Idle Current Reduction DM805 AI Idle Current Reduction Idle Current Reduction SW4 50 OFF 100 ON NOTE Toggle SW4 back and forth twice within one second to enable Auto Tuning Pulses Revolution DM805 AI Pulses Revolution PUL DIR mode Pul Rev SW5 SW6 Default ON ON 400 OFF ON 1600 ON OFF...

Page 15: ...mum pulse width 2 5 μs Enable Function Close pull low to disable the drive WARNING If switch S3 is in the 5V position and 24V is applied the drive will be damaged ENA Fault and Brake Output Connector ALM Optional output connections Maximum of 30V 100mA output sinking or sourcing The Brake output is active current flowing at all times except a When power is off to the drive or b When the drive is d...

Page 16: ...C VCC Drive EM542S EM556S Connection to a Sinking Output Controller Controller Drive PUL 1 DIR 3 PUL DIR 2 4 ENA 5 ENA 6 VCC Step Direction Enable EM542S EM556S Connection to Differential Signal Typical Power and Output Connections GND A A Vdc 1 5 6 Power Motor Connector Controller Control Signal Connector 4 PUL 1 DIR 3 PUL DIR 2 4 ENA 5 ENA 6 Step Direction Enable Fault BR 1 2 COM Status Signal C...

Page 17: ... ON ON OFF 3 8 2 7 OFF OFF ON 4 3 3 1 ON OFF ON 4 9 3 5 OFF ON ON 5 6 4 0 ON ON ON Idle Current Reduction EM542S EM556S Idle Current Reduction Idle Current Reduction SW4 50 OFF 90 ON Microstep Resolution Configuration Microstep resolution is step by switches 5 6 7 and 8 as shown in the following table EM542S EM556S Microstep Resolution Microstep Steps Rev for 1 8 motor SW5 SW6 SW7 SW8 1 200 defaul...

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