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SECTION II     INSTALLATION AND OPERATION

 

 

2.1 Mechanical Hook-Up and Orientation  

 
The positioning of the filter should be determined by the disposal of waste water 
and to allow easy access and removal of the filter element. The filter can rest on 
the inlet or outlet and can be mounted on a stand if desired.  The filter can be 
mounted in any position (vertical, upside down, etc.) to allow easy operation.  
 

2.2 Plumbing Hook-Up

 

 
The waste discharge pipe should be larger in diameter than the size of the flush 
valve. The waste pipe should be kept as short as possible with no more than one 
elbow.  This will minimize back pressure on the flush line. 
 
Flush lines should not be elevated. This will affect the pressure difference 
required for the cleaning cycle. If it is necessary to run flush lines uphill, please 
consult with the manufacturer.  
 
Flush line pipe must be ridged. It should not be made out of flexible tube or 
rubber hosing.  Any restrictions in the flush line will reduce the cleaning ability of 
the filter. 

 

2.3 Filter Installation 

 

1.  Remove filter from packaging and inspect the contents of the packaging. 

2.  Connect the inlet and outlet line to the filter. 

3.  Connect a flush line to the flush valve outlet. The water must flow freely out 

without any back pressure. 

4.  Check that all connections are properly secured 

5.  Check that all bolts on the filter cover are properly tightened and secured 

 
2.4 Initial Operation 

 
During start-up, the isolation valve at the filter inlet should be only partially open 
to prevent a surge of pressure across the filter when the pump is started. Once 
the pump is on-line, slowly open the isolation valve. This will prevent any 
possible damage to the filter due to a pressure surge. 
 

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Do not proceed until the tasks above have been completed 

 

 

Summary of Contents for Tekleen MSAF

Page 1: ......

Page 2: ...To ensure proper installation email pictures with contact information to info tekleen com before startup For further help video tutorials may be found at goo gl QNKVr4 ...

Page 3: ...and Orientation 5 2 2 Plumbing Hook Up 5 2 3 Piston and Electric Ball Valve EBV Installation 5 2 4 GB6 DP Gauge and Electric Ball Valve Connection 5 SECTION III MAINTENANCE 3 1 System Shut Off Procedure 7 3 2 Periodic Checks 7 3 3 Fine Screen Assembly Removal Installation 8 3 4 Handle Assembly Removal Installation 10 3 5 Dirt Collector Assembly Removal Installation 10 3 6 Individual Parts Breakdow...

Page 4: ...Confirm that the line pressure does not exceed the filter s maximum operational pressure Use standard flanged NPT connections only Check all cover bolts and connections are properly secured There should be no back pressure on the flush line Do not use rubber hosing or flexible tubing for the waste line The filter should be oriented so that the unfiltered media source is directed to the inlet the N...

Page 5: ... 3000 microns The filter may be used to filter different types of media sources such as sewage reservoir water river water lake water and well water The MSAF Filter contains the following parts 1 Inlet 2 Screen 3 Dirt Collector 4 Handle 5 Flushing Valve 6 Flushing Chamber 7 Nozzle 8 Outlet 9 Pressure Indicator Figure 1 Filter Assembly ...

Page 6: ...te a flush but may initiate one at a later time in accordance to an independent timetable determined by the operator To perform the flush the operator may follow the steps below 1 Confirm that the dirt collector is in its fully lowered position by turning the handle clockwise until it stops 2 Open the flush valve completely 3 Turn the handle of the dirt collector counterclockwise until the dirt co...

Page 7: ...sing material 1 bar 14 5 psi 10 bar 145 psi 0 1 bar 1 45 psi 65 C 149 F 10 liter 2 64 US gallon Epoxy Coated Carbon Steel For high quality water at a filtration grade of 100 microns For minimal operating pressure of 1 bar 14 5psi Figure 2 Filter Dimensions Connection Size Ø D1 Connection Size Ø D2 Maximum flow rate m 3 h Flushing flow rate m 3 h ØD inch X mm Y mm H mm Weight Kg 2 NPT 2 NPT 25 6 6 ...

Page 8: ...lines uphill please consult with the manufacturer Flush line pipe must be ridged It should not be made out of flexible tube or rubber hosing Any restrictions in the flush line will reduce the cleaning ability of the filter 2 3 Filter Installation 1 Remove filter from packaging and inspect the contents of the packaging 2 Connect the inlet and outlet line to the filter 3 Connect a flush line to the ...

Page 9: ...adjusted as desired Do not proceed until the tasks above have been completed Initiate the first cleaning cycle as described in Section 1 3 During the first cleaning cycle air in the system will be expelled so it may require more than one cycle to achieve proper cleaning Do not proceed until the tasks above have been completed Confirm that the differential pressure indicator is not showing a pressu...

Page 10: ...riodic Checks It is strongly recommended that annual checks be performed at the same time every year 1 Check filter and all connections for leaks 2 Check the filter housing for paint damage and corrosion If required clean the area by sanding and reapply a thin layer of paint and epoxy 3 The system must be properly shut off as described in Section 3 1 before performing the following checks Do not p...

Page 11: ...eals with silicon grease 8 Slide the new fine screen assembly into the filter housing 9 Position the body seal in the groove located on the filter housing 10 Return the cover to its place on the filter housing Confirm that the dirt collector pin is properly seated inside the dirt collector 11 Tighten the nuts and washers connecting the cover to the filter housing 12 Open the outlet valve completel...

Page 12: ...9 Figure 4 Exploded Fine Screen Assembly ...

Page 13: ...r is clean the pressure difference should not exceed 0 1 bar 3 5 Dirt Collector Assembly Removal Installation Perform the proper shut off procedure as described in Section 3 1 before working on the handle assembly Refer to Figure 5 below for help 1 Release the bolt connecting the handle plug to the dirt collector stem The metal handle and handle plug is a single piece and must be removed together ...

Page 14: ...ctions for leaks 13 Spin the handle first counter clockwise until it stops and then clockwise to check the motion 14 Perform a flushing cycle as described in Section 1 3 15 Confirm that the differential pressure indicator is not showing a pressure difference at this point When the filter is clean the pressure difference should not exceed 0 1 bar ...

Page 15: ...12 Figure 5 Exploded Handle Dirt Collector Assembly ...

Page 16: ...13 3 6 Individual Parts Breakdown Please note that some of the following parts may not be sold individually and can only be purchased as a set or assembly Figure 6 Individual Parts Breakdown ...

Page 17: ...ctor Bushing 11 Dirt Collector 12 Suction Nozzle 13 Dirt Collector Plug 14 Body Hydraulic Sealing 15 Body Housing 16 Body Outlet 17 Pressure Indicator 18 Body Inlet 19 1 4 Socket 20 Body Nut 21 Washer 22 O Ring number 250 23 Screen Handle 24 Dirt Collector Axis 25 Fine Screen 26 Bushing for Flushing Valve 27 Manual Flushing Ball Valve 28 Upper Bushing 29 O Ring number 138 ...

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