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TJ300   

 06 

MAINTENANCE

 

NOTICE

 

Use only a good grade of 

hydraulic oil. Never use brake fluid, motor 
oil, transmission fluid, turbine oil or any other 
fluids.

ISO-VGG22 equivalent hydraulic oil is 
recommended.

IMPORTANT: NO RESPONSIBILITY IS 
ACCEPTED FOR INCORRECT US OF 
THIS PRODUCT.

1. Remove hydraulic unit cover, if cover is 

provided.

2. With the jack in the fully lowered and 

level position, remove the oil filler plug.

3. Recommended oil level should be just 

covering inner cylinder as seen from the 
oil filler plug hole.

4. Do not overfill. Always fill with new, 

clean hydraulic jack oil as 
recommended above.

5. Replace oil filler plug. Then replace the 

unit cover.

DO NOT touch the safety overload 
valve

 

(fig.2.V).

Lubrication and cleaning 

Periodically clean and lubricate all 
moving parts and pivot points.

 

Air Venting Procedures 

1.

With the jack in the fully lowered 
position and release valve open, 
remove the oil filler plug.

2.

Insert handle into the handle sleeve 
and pump rapidly several times. 
Replace oil filler plug.

3.

Turn the release valve clockwise to 
the close position.

4.

Pump the handle until the lift arm 
reaches the maximum height and 
continue to pump several times to 
remove the trapped air in the 
system.

5.

Turn the release valve counter 
clockwise one full turn and lower the 
lift arm to the lowest position, using 
force on

 the

 saddle if necessary.

6.

Carefully and slowly pinch the oil 
filler plug to release pressurised air.

7.

Repeat above steps until trapped air 
is completely vented.

Summary of Contents for TJ300

Page 1: ...SAFETY AND OPERATING MANUAL TROLLEY JACK TJ300 TJ300 ORIGINAL INSTRUCTIONS Made in China 160120 Version 1...

Page 2: ...TJ300 TABLE OF CONTENTS Safety Precautions 01 Machine Details 03 Operation 04 Maintenance 06 Troubleshooting 07 Declaration of Conformity 09 Parts list 10 Parts Diagram 11...

Page 3: ...unrelated materials Use jack on level and solid ground preferably concrete Avoid tarmacadam as jack may sink in Place wedges under wheels of vehicle but ensure the jack wheels are free to move and th...

Page 4: ...s recommended that the effort be reduced by the use of assistance during this operation DO NOT adjust the safety overload valve DO NOT jack vehicle if there is a risk of spillage of fuel battery acid...

Page 5: ...ddle height 135mm Max Saddle height 400mm Length 592mm Weight 16 4KG Product Features load 135 400mm 1 Bottom floor jack pump handle 2 Pump handle socket 3 Floor jack frame 4 Pump handle hex bolt 5 Pu...

Page 6: ...load or shock It is recommended that this inspection be made by a manufacturer s or supplier s authorised repair facility d Owners and or operators should be made aware that the repair of this equipme...

Page 7: ...nual to determine the location of the jack points d Be sure to set the vehicle in park with the emergency brake on and wheels secured and checked e Be sure that the vehicle and the jack are on a hard...

Page 8: ...unit cover DO NOT touch the safety overload valve fig 2 V Lubrication and cleaning Periodically clean and lubricate all moving parts and pivot points Air Venting Procedures 1 With the jack in the full...

Page 9: ...try 5 Clean and replace oil 6 Replace packing Jack does not lift high enough or feels Spongy 1 Oil level too high or too low 2 Worn seals 3 Air in system 4 Release valve not closed 1 Fill or remove e...

Page 10: ...l service agent 5 Replace packing Jack will not lower completely 1 Unit requires lubrication 2 Piston rod bent or damaged 3 Jack frame link system distorted due to overloading poor positioning 4 Air i...

Page 11: ...TJ300 09...

Page 12: ...ER GB97 1 14 WASHER GB895 14 NUT GB6170 M14 BUSHING FRONT WHEEL SADDLE BRACKET BRACKET SHAFT FRONT WHEEL SHAFT LINK SHAFT CASTOR CASTOR FRAME CASTOR PIN CASTOR BOLT GB5783 M8 22 BEARING RACE WASHER GB...

Page 13: ...EP82 3 09 TJ300 11 PARTS DIAGRAM...

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