AUTOCHAIR SmartLifter L-P100 User & Installation Manual Download Page 1 | Manualshive

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Smart Lifter

User & Installation Manual

LP Range

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Summary of Contents for SmartLifter L-P100

Page 1: ...Smart Lifter User Installation Manual LP Range ...

Page 2: ...lowing symbols are used to identify warnings and important details throughout this manual Please read them and ensure you are aware of their meaning Please fill out the following details for quick reference Autochair Dealer Address Phone Number Purchase Date Serial Number NOTE This owner s manual is compiled from the latest specifications and product information available at the time of publicatio...

Page 3: ...UCTION 4 2 SAFETY 5 3 TECHNICAL 8 4 OPERATION 9 5 REMOVING REPLACING 15 6 TROUBLESHOOTING 17 7 LIFTING ACCESSORIES 18 8 CARE AND MAINTENANCE 20 9 WARRANTY 21 10 INSTALLATION INSTRUCTIONS 22 11 WIRING 26 SMART LIFTER USER S MANUAL SMART LIFTER INSTALLATION MANUAL ...

Page 4: ... please visit our website at www autochair co uk or con tact your Accredited Autochair Dealer END USER S AGREEMENT By accepting delivery of this product you agree that you will not modify change or alter this Smart Lifter or remove or render inoperable or unsafe any guards shields or other safety features of this product fail refuse or neglect to install any retrofit kits from time to time provide...

Page 5: ... Do not ride on the mobility product while operating the Smart Lifter or when the vehicle is in motion Pinch Crush points on the Smart Lifter Keep hands and fingers away from moving components and crush points when operating the Smart Lifter Battery posts terminals and related accessories contain lead and lead compounds Wear goggles and gloves when handling batteries and wash hands after handling ...

Page 6: ...llation instructions with the Smart Lifter and the related fitting kit instructions before installing the lift system WARNING The Smart Lifter is only intended to be installed by an Accredited Autochair Dealer or qualified technician Separate installation instructions are provided with the Smart Lifter and the installation kit Read and fully understand the manual prior to installation Do not attem...

Page 7: ... never be operated by a child or any person not deemed appropriate by the technician who installed it WARNING The safety R clip must be fitted into the top pin in the A Frame before operating WARNING Note the position of all pinch point warning labels stating Keep Clear Never place your hands in these locations when the Smart Lifter is in operation WARNING The Smart Lifter must never be used to li...

Page 8: ... 125kg 150kg 200kg Power supply 12v DC Maximum current draw 22 Amps Product materials Aluminium Mild Stainless Steel Material Finish Powder coated grey red blue or pink PRODUCT SPECIFICATIONS 1 BOOM 2 A FRAME 3 IN OUT ACTUATOR 4 IN OUT ACTUATOR FIXING PLATE 5 ACTUATOR PIN 6 RETAINING PIN 7 SPREADER BAR 8 CONTROL BOX 9 HANDSET 10 PIVOT POST 11 UP DOWN ACTUATOR 12 HANDSET CABLE 13 SPREADER BAR STRAP...

Page 9: ...witch on the unit This will be indicated by a red light when switched on 3 Locate and pick up the handset from its stored position 4 Keeping hold of the handset move clear of the Smart Lifter and it s path of operation 5 Press and hold the left or right button depending on the side of installation to swing the Smart Lifter outwards 6 Release the button when the boom is at its outmost position ...

Page 10: ...n the scooter being lifted DO NOT attempt to lift without all lifting straps securely connected 10 Press and hold the up button to raise the scooter from the ground 11 Release the up button once the scooter has reached the upmost position WARNING When lifting lowering do not hold or steady the Smart Lifter by placing your hand beneath the actuator This is a pinch point and may cause injury 8 Press...

Page 11: ...ach 15 If fitted you should engage the restraint system now 16 Return the handset to its stored position ensuring the cable is clear of trapping points Press the power button to switch the unit off Do not continue to hold the down button once the scooter is grounded Do not attempt to maneuver the mobility device once it is grounded Never leave the system switched on when not in use 4 Operation Loa...

Page 12: ...ly mounted to the A Frame 3 Press the power button to switch on the unit This will be indicated by a red light when switched on 4 Locate and pick up the handset from its stored position 5 Keeping hold of the handset move clear of the Smart Lifter and it s path of operation 6 Press and hold the up button to raise the scooter chair from the vehicle floor 4 Operation Unloading Stand Here ...

Page 13: ...l the scooter chair is grounded and there is some slack in the lifting straps 10 Release the key hole plates 11 Ensure the scooter chair is free from the Smart Lifter Press the up button to raise the boom fully upwards WARNING When lifting lowering do not hold or steady the Smart Lifter by placing your hand beneath the actuator This is a pinch point and may cause injury 4 Operation Unloading WARNI...

Page 14: ... of trapping points or hazards 14 Press the power button to switch off the unit The light should no longer be illuminated indicating the unit is switched off 4 Operation Unloading WARNING Never leave the system switched on when not in use WARNING Ensure the boom is rotated sufficiently into the boot to avoid contact with the boot lid when closed Failure to ensure the boom is fully rotated could re...

Page 15: ...will damage the connectors 2 Remove the Retaining Clip from the top pin 3 Partially remove the actuator pin 4 Rotate the actuator away from the bottom post and remove the actuator pin 5 Slide the Smart Lifter upwards to remove it from the mounting lugs TAKE CARE when lifting 6 Store the Smart Lifter in a dry safe place when not in use 5 Removing Replacing ...

Page 16: ...thly down into place 1 Continued Ensure both pins are located on their respective lugs 2 Half engage the actuator pin Rotate the Smart Lifter and align the bottom mount with the actuator arm 3 Fully engage the actuator pin by pushing it all the way down This will secure the in out actuator 4 IMPORTANT Fully insert the Retaining Clip into the top pin 5 Push the power connectors securely together ...

Page 17: ...cle battery If a load greater than the Smart Lifter s capacity is lifted the fuse could blow The actuator is clicking The 200kg Smart Lifter actuator uses a clutch for overload protection If the noise only occurs at the top or bottom of the lift this is perfectly normal If it occurs part way through the lift the unit is overloaded Check the scooter chair is not caught against anything The Smart Li...

Page 18: ...ike to see or discuss our entire range of lifting accessories please contact your Accredited Autochair Agent and discuss possible options with them The standard Smart Lifter lifting accessory The general purpose spreader bar attachment set up for lifting ordinary scooters and powerchairs The Keyhole Brackets allow for simple attachment of a range of mobility devices The Spreader Bar with Keyhole B...

Page 19: ...empt to adjust or modify your Smart Lifter Any adjustments must be made by an Accredited Autochair Dealer The 4 Point Spreader Bar is ideal for lifting longer wider and heavier scooters power chairs The 4 point mounting system allow for a stable and level lift even when lifting large or specialist mobility devices This version makes use of the standard keyhole bracket attachments For use in the sa...

Page 20: ...Perform at least every 6 months Inspect all mounting hardware and lift pivots for defects and a secure fit Any parts found to be loose should be tightened or replaced if necessary If in doubt contact your Accredited Autochair Dealer Perform every 12 months It is recommended that the Smart Lifter is serviced every year by Autochair or your Accredited Autochair Dealer Cleaning If required the Smart ...

Page 21: ...No alteration should be made to the Smart Lifter by anyone other than a qualified person as defined by an Accredited Autochair Dealer In the event of damage or defects in the actuator the Smart Lifter should be returned to your Accredited Autochair Dealer for evaluation No wires must be cut as they are fitted with connectors that must be correctly removed before repair In the event of any malfunct...

Page 22: ...9 0 0 m m M a x i m u m MAIN CLAMP 255mm Minimum 355mm Maximum 22 www autochair co uk Smart Lifter LP Range 10 Installation Instructions The Smart Lifter is tested and set to a nominal position for the vehicle it is intended for Adjustment may then be required to suit the vehicle The screws are only tightened to stop movement in transport All fixings are to be fully tightened and checked at the ti...

Page 23: ...se without fouling the vehicle tighten the main clamps and the actuator brackets to the specified torque settings Setting the Horizontal Extension 1 The horizontal extension provides two functions it is principally adjusted to suit the width of the spreader bar ensuring the spreader bar can rotate without hitting the boom It can also be increased to give more drop when the boom is lowered 2 With t...

Page 24: ...wing table shows the lower actuator bracket positions recommended for various actuator loads DO NOT USE 100kg Actuator Stroke 200mm 250mm 300mm BOOM LENGTH 900 890 880 870 860 850 840 830 820 810 800 790 780 770 760 750 740 730 720 710 700 690 680 670 660 650 640 A A A B C B C A D E B C D 200kg 250mm A B C D 150kg 250mm 300mm A A A B C B C D E Recommended positions Additional adjustment zone DO NO...

Page 25: ...e screws should be tightened slowly and evenly until the desired torque setting is reached Do not tighten each screw from loose to the full torque setting before tightening the next the brackets clamps will be unevenly loaded and may not clamp fully After reaching the torque setting repeat the tightening sequence checking that all screws are at the desired torque setting TORQUE SETTINGS ...

Page 26: ...ve connection Wire as follows BLACK negative RED positive A spare 25 AMP fuse is provided and should be handed to the customer or located in an obvious and appropriate position DO NOT use a painted surface to achieve an earth This could lead to intermittent operation of the Smart Lifter Securely fix the control box in a position which is easily accessible when the vehicle is both loaded and unload...

Page 27: ...Smart Lifter LP Range www autochair co uk 11 Wiring CONNECTING ACTUATORS Test operation with handset If the movement is opposite to expected then reverse the polarity of the connector s REVERSING POLARITY ...

Page 28: ...0800 009 2326 service autochair co uk www autochair co uk Your Dealer Details ...

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