Auto-Sleepers 2003 Volkswagen Topaz Owner'S Manual Download

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Summary of Contents for 2003 Volkswagen Topaz

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Page 2: ...DVISE YOUR AUTO SLEEPER CONFORMS TO THE CEN STANDARD EN1646 1 1998 FOR HABITATION REQUIREMENTS RELATING TO HEALTH AND SAFETY TO ENABLE ANY QUERIES YOU MAY HAVE TO BE DEALT WITH EFFICIENTLY ALWAYS QUOTE YOUR VEHICLE S PRODUCTION NUMBER ON ANY CORRESPONDENCE THIS CAN BE FOUND IN THE GLOVE COMPARTMENT PLEASE READ AND COMPLETE THE WARRANTY REGISTRATION CARD SUPPLIED WITH YOUR VEHICLE THIS SHOULD BE RE...

Page 3: ...T O I L E T 41 S P I N F L O 2 B U R N E R H O B G R I L L H O T P L A T E S 45 O M N I V E N T E L E C T R I C E X T R A C T O R F A N O P T I O N A L 47 T R U M A T I C U L T R A S T O R E W A T E R H E A T E R 48 R E S I D U A L C U R R E N T D E V I C E 52 S E I T Z R O L L E R B L I N D S 54 E L E C T R I C A L S Y S T E M 56 V p i S Y S T E M 60 F R E S H W A S T E T A N K S 60 B R E A T H E...

Page 4: ...C T I O N 1 B O D Y M O U N T I N G S E C T I O N 2 W I N D O W S S E C T I O N 3 D O O R S S E C T I O N 4 A T T A C H M E N T S T O C H A S S I S O R U N D E R B O D Y S E C T I O N 5 A T T A C H M E N T S T O B O D Y E X T E R I O R S E C T I O N 6 I N T E R N A L S E C T I O N 7 E L E V A T I N G R O O F S S E C T I O N 8 G A S S Y S T E M S S E C T I O N 9 W A T E R S Y S T E M S E C T I O N ...

Page 5: ...ratures from 0 C to 20 C within two hours Historical The Topaz was launched in February 1994 at the Birmingham Boat and Caravan Show and subsequently updated in February 1999 Handbook Please ensure that you are fully conversant with the contents of this handbook prior to using your Auto Sleeper Any queries should be addressed to your supplying Auto Sleeper dealer Appliance Instructions The applian...

Page 6: ... it is an offence to exceed the MTPLM You should now refer to Section 11 Weights containing the Weight Data for your vehicle Store heavy items low down and ensure that the individual wheels and the axles and the MTPLM are not overloaded SAFETY Ensure that all interior and exterior equipment is safely stowed and secured GENERAL Referring to your base vehicle manual check all fluid levels including ...

Page 7: ...out i Switch the main isolator switch of the RCD ON ii Press the test button located adjacent to RCD switch This should cause the main switch to trip iii Return main switch to ON position iv Switch the remaining MCB s to the UP position ON The 230v systems should now be operational v MCB s are numbered as follows MCB 1 10 amps 230 volt socket outlets MCB 2 6 amps Refrigerator battery charger and w...

Page 8: ...chassis manufacturer and the converter must be read and adhered to The Country And Coastal Codes Upon arrival at your destination you should be aware of the Country Code relating to motorhome owners This is entitled the MOTOR CARAVANNERS CODE Code Of Conduct Camp Sites Arrivals Report to reception immediately on arrival Vehicle Keep to roadways unless otherwise directed Movement Adhere to speed li...

Page 9: ...r the purpose Noise Do not make excessive noise Children should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to motorhomes Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close do...

Page 10: ...he annoyance that can be caused to other users of the site Open fires are not allowed Awnings Tents Awnings and tents should only be used when permission has been obtained When on grass and staying for more than a few days the ground sheet and or side flaps of awnings should be periodically raised in order to avoid damage to the ground Departure Leave the pitch clean and tidy On leaving check out ...

Page 11: ...as systems must be turned off Gas appliances should only be used when the vehicle is in motion when such use is permitted by the manufacturer of the appliance Handbook Before using a motorhome all aspects of the handbooks produced by the chassis manufacturer and the converter must be read and adhered to Environment Care and consideration should be taken to protect the environment Observe the Count...

Page 12: ...nts solvents or fuel from boats as these can kill marine life When sailing moderate your speed the wash from a fast boat can destroy banks and nests Live molluscs and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pull up seaweed unnecessarily Make your visit ins...

Page 13: ...rest to ensure that this clears the steering wheel when the seat is swivelled Swivel the seat anti clockwise until the backrest touches the steering wheel then slide the seat forwards until the backrest clears the steering wheel Care must be taken to ensure that whilst swivelling the cab seats that the slide mechanism is not allowed to come into contact with and to damage the passenger c oor trims...

Page 14: ...he sink and drainer is a full width storage compartment and the gas 12 volt 240 volt tilt tolerant Electrolux RM4213 refrigerator This incorporates a freezer compartment and is fitted with electronic ignition and flame failure Immediately to the right of the refrigerator is a small sliding storage compartment suitable for the storage of bottles and small consumables On the offside opposite the sin...

Page 15: ...e is available in the overcab area and pelmet storage bays A storage compartment is also located behind the toilet Items may also be stored underneath the cab and passenger seats in the cab door pockets and in the event of the upper bed being fitted the side storage pockets adjacent to the upper bed area Heavy items must not be stored in any overhead locker or cupboards or in any storage area from...

Page 16: ...d as possible lower the flap The block fixed back of the flap will sit on top of the bottom part of the seat swivel Fit the infill cushion 8 into the space on top of the flap Double Bed Proceed as for the single beds but before fitting the infil cushion 7 into the space between the cab seat and the rear base cushion Slide the base cushion 3 out until it reaches the N S single bed Undo the backrest...

Page 17: ...d The four way facility may be achieved by use of the handles in the roof light frame A further four way roof light with flyscreen is located in the shower compartment The dashboard fresh air ventilators should be open whilst the vehicle is being used as a caravan or whilst an unflued gas appliance burning It is not recommended to travel with the roof vents open BLINDS AND FL YSCREENS The lower ca...

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Page 19: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 20: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 21: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 22: ...BACKREST CUSHION i 4 5 0 X 560 X 130 7 CS0237 OFFSIDE INFILL CUSHION i 5 5 0 X 135 100 X 185 S CS0237 NEARSIDE INFILL CUSHION i 5 6 0 X 275 X 125 9 CS0237 CENTRE INFILL CUSHION HINGED BACK i 5 6 0 X 275 X 125 10 CS0162 HEADREST 2 12 CS0135 ROOF MATTRESS 1 1115 X 690 X 45 13 CS013D ROOF MATTRESS 1 1115 X 240 X 45 H c iii ROOt MAI IRESS 1 1115 X 515 X 45 13 ROOI MAIIHI SI 1 1115 X 415 X 45 www vwT4c...

Page 23: ...Keep the D button pressed for a further 10 to 15 seconds to activate the flame failure device then release it vix To terminate gas operation turn knob D to and when applicable set switch F to 0 230 Volt Operation i Turn off gas or 12 volt operation when applicable ii Turn the knob C of the thermostat to its highest coldest position iii Set switch B to position I The switch will light up green when...

Page 24: ...Keep the D button pressed for a further 10 to 15 seconds to activate the flame failure device then release it vix To terminate gas operation turn knob D to and when applicable set switch F to 0 230 Volt Operation i Turn off gas or 12 volt operation when applicable ii Turn the knob C of the thermostat to its highest coldest position iii Set switch B to position I The switch will light up green when...

Page 25: ...re is regulated by the gas thermostat set at 3 5 If a lower colder temperature is desired set the S sr figure travel catch is engaged when the vehicle is on the move see A t r e o of the door can be set in two different positions In one s d tightly shut In the other position the door is secured ajar so r be aired when not in use z s e t2i ers Never put hot food in the refrigerator allow it to r t ...

Page 26: ...k defrost the refrigerator To defrost the refrigerator turn it off and remove the ice tray and all food items Normally the temperature of items of frozen foods would rise unduly during defrosting and so they should be consumed within 24 hours or discarded Do not try to accelerate defrosting by using any kind of heating appliance as this might damage the plastic surfaces of the refrigerator Neither...

Page 27: ...erator fails to work on gas check That the gas bottle is not empty Tnat all LP gas valves including the one on the regulator are open gerator fails to work on 12 volt check Tnat the 12 volt supply is connected to the refrigerator and is switched on Tnat the fuse on the 12 volt supply is intact i Tnat the 12 volt fuse is on z i gerator fails to work on 230 volt check Tnat the 230 volt supply is con...

Page 28: ... time iv Liquids or items with a strong odour are well packaged v The ventilation openings are unobstructed vi The door is secured by means of the travel catch when the vehicle is on the move vii Only one mode of operation at a time is used to run the refrigerator Guarantee and Service The refrigerator is guaranteed for one full year on condition that it is used in a correct manner and in accordan...

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Page 30: ...e has been switched off The mini controller enables you to set the heater installed in the vehicle to the temperature you require Start heater heating mode Use the button to start the heater in heating mode continuous operation You can adjust the required temperature with the control knob v If the heater is in heating mode the red LED lights up as a check Start heater ventilation mode Use the butt...

Page 31: ...The Airtronic is In heating mode the room temperature and the temperature of the heating air taken in is continuously measured Control commences if the temperature exceeds the temperature pre selected on the control element 4 control levels have been provided so that the heat flow supplied by the heater can be accurately adapted to the heating requirements Each control setting has its own fan spee...

Page 32: ...conds The Airtronic will not start if the glow pin or blower motor is defective or if the electrical line to the fuel pump is interrupted In the case of defective temperature sensor or interruption in the electric wire the Airtronic does not start and the malfunction shutdown tren takes place The speed of the fan motor is continuously monitored If the fan motor does not start or if the speed devia...

Page 33: ...e carrier with main fuse and switch fuse I i Electric motor 12 Fuel connection 13 Flange seal 14 Combustion chamber 15 Outlet hood D2 0 60 75 mm D4 0 75 90 mm 16 Combustion air hose 17 Fuel metering pump 18 Filter built into the fuel pump 19 Hot air outlet 20 Flexible exhaust tube F fresh air W hot air A exhaust gas B tuel V combustion air 3 3 www vwT4camper info a useful website for owners and en...

Page 34: ...e with bio diesel A mixture of bio diesel up to a maximum of 10 Is acceptable Airtronic D4 Airtronic D4 is certified for operation with bio diesel PME as per DIN V51606 in free flowing state when installed in normal horizontal position exhaust pipe downward bio diesel is not permitted for any other installation positions For use with Separate Fuel Tank Only Temperature 4 Winter Fuel Additive rrom ...

Page 35: ...it the heater at a very temperature when camping in long grass remove any such grass from the area around pe heater exhaust exit point Important Information mj Switch off heater before refuelling Do not cover heater in such a way as to block inlet or outlet air ducts Never operate the heater in confined spaces i e garages Every combustion process generates exhaust gas which has toxic constituents ...

Page 36: ...ect operation 9 Check exhaust colour as a guide for carbon build up 10 Check healer delayed shut down time approximately 240 seconds after switching off 11 Check all fuel lines and connections for security and abutments also ensure there are no fuel leaks 12 Remove fuel metering pump filter and replace 13 Remove all din and corrosion from fuel metering pump 9 14 Check fuel metering pump for correc...

Page 37: ...tallations The Inter Power will if necessary operate on a low mains input making ideal for low continental voltages and still provide a stable regulated dc output voltage As a precautionary measure a dc fuse is fitted in the output circuit of the Inter Power in normal use this fuse should not require attention Warning If using the Inter Power in conjunction with a generator first check the output ...

Page 38: ...age to the plumbing and the pump may occur Failures of this type are not covered by the warranty The best guarantee against damage is to completely drain the water system However non toxic anti freeze for fresh water if available at local motorhome dealers may be used Caution Do not use Automotive Antifreeze to winterize drinking water systems Such solutions are highly toxic Ingestion may cause se...

Page 39: ...if it does it indicates faulty switch iv Charging system for correct voltage 10 and good earth v For an open or grounded circuit or motor or improperly sized wire vi For seized or locked diaphragm assembly water frozen Will Not Prime Splutters No discharge motor runs Check i Is the filter clogged with debris ii Is there water in the tank or has air collected in the hot water heater iii Is the inle...

Page 40: ... causing noise to transmit iii Does the mounting surface multiply noise flexible iv For mounting feet that are loose too tightly compressed v For loose pump head to motor screws 3 long screws vi With the pump head removed Is noise from motor or pump head Rapid Cycling Check i Pressure switch shut off adjustment ii Water purifier if fitted should be on separate feed line iii For restrictive plumbin...

Page 41: ... supply system your motorhome The toilet section includes a seat and cover flush and valve blade opener knob toilet tissue compartment and holder waste level indicator built in toilet fluid storage compartment a drip tray The unique waste holding tank section is located underneath the toilet and is removed for emptying from outside the motorhome through an access door A rotating pour out spout aut...

Page 42: ...ever add toilet fluid through the valve blade or the toilet bowl Slide the waste holding tank pour out spout facing outside in the motorhome through access door Be aware that the sliding cover is placed correctly the two arrows on top have to be pointing towards each other Make sure the waste holding tank is secured by the retaining clip Close and lock the access door Operation Flushing i Add wate...

Page 43: ... goes from green to full red The gauge does not begin to move from green to red until tank is over full Do not allow cassette to become overfilled see trouble shooting section for emergency emptying procedure To empty waste holding tank be sure that the valve blade is in the closed position Open the access door on side of motorhome and remove the waste holding tank by pressing the retaining clip C...

Page 44: ...u have to carry out the winterizing of the Cassette in the normal procedure of winterizing the motorhome Before beginning to drain the water supply of the motorhome open the electric valve by pressing down on the flush knob while the system is under pressure Keep the flush knob pressed down or put something with weight onto it while draining the water supply system 4 4 www vwT4camper info a useful...

Page 45: ...h the local rules in force Specifications Gas Pressure i Butane 30mbar ii Propane 30mbar Heat Input 4 5kW Gas Flow Rate 324 g hr Injector sizes This appliance is fitted with the following injectors i Burners 0 62mm 1 5kW ii Grill 0 65mm 1 5kW Operation Burners Each burner is controlled individually and monitored by a flame failure sensing device The respective knob positions are shown below OFF FU...

Page 46: ... be observed in the use of this appliance When cooking keep children away from the vicinity Turn pan handles inwards so they cannot be caught accidentally Never leave fat or oil unattended on the hotplate When finished check that all controls are in the off position and turn off the gas supply at the cylinder If a smell of gas becomes apparent the supply should be turned off at the cylinder immedi...

Page 47: ...nivent may be fitted as an optional extra in place of the MPK roof vent It features a hinged roof vent operated by a knob The vent incorporates a 2 way fan j Kor its preferred method of operation may be selected by a rocker switch o r p o r a t e d into the body of the vent Switch positions represent the following loading Position 1 Position 2 Position 3 1 6 amps 2 2 amps 3 6 amps Note Ensure the ...

Page 48: ...en the water heater is not being operated and drain the water heater if there is a risk of frost Claims under guarantee for damage caused by frost cannot be accepted either by ourselves or Truma In the event of changing the water pump with one of a different type ensure that a pressure of 2 8 bar is not exceeded We recommend the Shurflo water pump model Trailking 7 Safety drain valve e Lever posit...

Page 49: ...ining the Water Heater fcconnect power for water pump by switching off the water pump switch Open hot water taps in the kitchen and the bathroom Open safety drain valve with lever in vertical position position f The water heater can now be drained directly to the outside via the safety drain valve Check that the water contents have been completed drained approximately 10 litres Control Panel Gas O...

Page 50: ...eater is not to be used for a long periods fit the cowl cover Non observance of this point can lead to the operation of the appliance being impaired through water dirt or insects Close the isolation tap in the gas supply line and turn off the gas cylinder S No warranty claim will be met if this point is not observed Always remove the cowl cover prior to operating the water heater Red indicator lam...

Page 51: ...er temperature is fixed at approx 70 C For a faster heating up period the appliance can be simultaneously operated on both gas and electrical power Note The water tank in the Truma Ultrastore is of high quality stainless steel The plastic elbow water connections and the safety drain valve fulfil the EC guidelines for food quality in plastic parts 90 128 EEC In order to avoid the colonization of mi...

Page 52: ...le electric shock In the event of an earth fault causing a leak of current to earth either directly or via the human body the unit will immediately trip and switch OFF the supply Only after elimination of the fault will it be possible to re set the RCD to the ON position and so restore the supply again The ON position is upwards against the spring pressure Periodically it is necessary to test the ...

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Page 54: ... and oils could result in deterioration of the plastics and contamination of the fabrics Spare parts for the SEITZ blinds are available through your local Auto Sleeper dealer Adjusting SEITZ roller blinds Firstly a quick look at how a blind works will help in understanding how to adjust and operate them The flynet or blind fabric is rolled onto a steel or aluminium tube This tube has a spring insi...

Page 55: ... spring to uncoil keeping the screwdriver located in the slot Re tensioning can now take place which is a reversal of the above procedure Blinds without tension lugs The right hand cassette end cap has to be removed as this holds and applies the tension Remove the cassette end cap by removing the screws with the screws removed the cap is a tight fit in the cassette and should remain secure until r...

Page 56: ...witch This is a master switch for the water pump and when OFF will prevent the pump from operating To operate the pump ensure that this switch is ON It is advisable to switch off the pump when not in use When the pump is operating the red pump running indicator will illuminate CIRCUIT BREAKERS The control panel contains 3 on off switches and incorporated within them is a circuit breaker This can b...

Page 57: ...idge 12v relay HABITA TION BA ITER Y Dependent on Engine 2 OP 1 9D 2 4D2 5P The habitation battery is co located beside the vehicle battery in the engine compartment This battery is of the 68AH starter type 2 5TDI The habitation battery is located in the nearside lower cupboard unit This battery is of the 80AH leisure type Both types of battery require periodic maintenance particularly during peri...

Page 58: ... panel 4 Reach to back of light cluster and unclip cluster 5 Change and refit O S 1 Open wardrobe 2 Lift white panel situated at base of wardrobe 3 Reach to back of light cluster unclip and change bulb 4 Refit 58 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

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Page 60: ...ar of each tank BREATHERS Both tanks are fitted with breathers which allow air displacement when filling When filling the fresh water tank water may escape through these breathers this should give no cause for concern FROST PRECAUTION If the vehicle is not being used during freezing conditions the water must be drained Whilst the vehicle is being used in such conditions and the water heater is at ...

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Page 62: ...ork on the gas system Introduction The LPG system fitted has been designed to comply with the latest regulations governing the installation and use of LPG in motorhomes Gas Two types of LPG are available Butane and Propane Butane is usually supplied in blue cylinders and propane in red or orange The system is designed to operate on either and both will give satisfactory performance during the summ...

Page 63: ...h the requirements of BS 3212 1 The second is the copper pipework connecting the appliances All appliances are fitted _with individual isolating valves Appliances Appliances should be used in line with the manufacturers instructions and serviced by qualified persons Ventilation There are various ventilators fitted to the vehicle and these all form part of the gas system design they should not be b...

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Page 65: ...ase of the gas locker In winter conditions make sure the vents are clear of snow and mud These openings should be regularly checked and any mesh covering them cleaned with a stiff brush to prevent any risk of them becoming blocked The openings are provided for your safety please do not obstruct them ELECTRICAL SYSTEMS Batteries Battery terminals and connectors should be firmly attached Battery sur...

Page 66: ...ombustible materials can not come into contact with hot surfaces or burners Surfaces of appliances may become hot in use and the guard provided does not give full protection to the young and elderly If there is anything that you are not quite sure about ask your Auto Sleeper dealer for advice Do not use additional independent gas appliances inside the vehicle Personnel Ensure that you know how to ...

Page 67: ...read Awnings Awnings should be fitted so that any flue discharging into them does not constitute a hazard Leaks After connecting appliances regulators etc check that there is no leak of gas before using Propane and Butane have a distinctive smell and a leak can usually be detected immediately by this fact If a leak is suspected extinguish all naked lights and close the cylinder valve Maintenance I...

Page 68: ...he gas cylinder valve s or inlet to the motorhome or other dwelling when gas appliances are not in use iv Never use gas appliances without adequate ventilation All gas appliances require a plentiful supply of fresh air for correct operation Fixed ventilators or air inlets should not be stopped up Where practicable turn off all appliances before retiring to bed preferably at the cylinder or inlet t...

Page 69: ...e replacement cylinder Note left handed thread iv Make firm gas tight joints Any leaking vapour will smell If a leak is suspected after changing gas the cylinders and opening the valves test by brushing with soapy water around the joints Bubbles will form if vapour is leaking Never use a naked flame v Ensure that the replacement gas cylinder is the correct one for the installation vi Gas cylinder ...

Page 70: ...k to be detected Check that gas is not escaping from an unlit appliance In the case of a leak close cylinder valve s and call a competent installer to rectify the fault iii If a leaking gas cylinder cannot be stopped remove the cylinder to a safe place in the open air in an upright position away from drains and any source of ignition Fire Precautions and actions to be taken i A fire extinguisher o...

Page 71: ... lower ventilation SAFETY MATTERS GENERAL Below are some useful do Sand dont swhich should be borne in mind at all times when using your Auto Sleeper DO Close all roof ventilators when the vehicle is in motion Drain the waste tank before driving away from a site or as soon as practicable to avoid carrying unnecessary weight and to prevent backflow in the shower tray Switch off all gas appliances a...

Page 72: ...TY ADVICE TO USERS Ventilation Do not obstruct the permanent ventilation openings which are fitted your safety depends on them In Case of Fire Get everyone out Turn off outside gas valve and or liquid fuel valve if fitted Disconnect the main electricity supply Raise the alarm and call the Fire Brigade Attack the fire if safe to do so Fire Precautions Children Do not leave children alone Means of E...

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Page 74: ...ly it should not be necessary to carry out this procedure more than every three years Frequent use of abrasive materials can reduce the thickness of the gel coat to a potentially harmful extent Removing Scratches from Bodywork Scratches can be removed from both gel coat and painted surfaces The method depends upon the depth of the scratch as care has to be taken to avoid penetrating the paint or g...

Page 75: ...materials The above can be purchased from our Service Centre Willersey 01386 853511 UPHOLSTER Y MAINTENANCE Cleaning Upholstery should be brushed or vacuumed regularly Fabrics should be wiped every six to eight weeks with a lint free cloth and fabric cleaning fluid Velour materials may be dry cleaned Fabric Care Fabric snags caused by sharp objects such as toys nails etc should be trimmed off imme...

Page 76: ...niture units should be removed by use of fine grade wire wool and furniture wax Heavy stains may need to be sanded out and the edging re polished with a proprietary varnish Ronseal etc The high gloss finish is achieved by using wire wool and wax GAS INSTALLATION All gas vents and flue pipes should be periodically checked for damage and should be kept free from dirt Blocking of vents or flues is ex...

Page 77: ...urs working back through the shower and sink outlets flush the waste tank through with a small amount mild disinfectant Depending on the use of the waste tank it is possible that this will collect solid waste matter which in some instances may build up and block the waste tank outlet tap In Vms case it will be necessary to drop the tank for cleaning Access is through a large Jmeter fitting in the ...

Page 78: ...y detachable upper bed mattresses and scatter cushions Curtains Blinds To prevent uneven bleaching and possible excess sunlight onto the furniture and fabrics we recommend that either the curtains or blinds are left drawn Refrigerator Leave the refrigerator door open on its intermediate lock position this will allow the refrigerator to breathe and prevent any unpleasant odours in the storage depar...

Page 79: ...re storage Disconnect leads from conversion battery if no alarm or security device is fitted Windows Open all windows fully Check all window seals are in tact and shut firmly Ensure locks and over centre catches are applied as appropriate Automotive BWowSeadvice laid down by the base vehicle manufacturer From experience we advise that the handbrake is left released since in prolonged storage this ...

Page 80: ...iances are off when not in use Battery discharges over a short time with appliances operating Poor battery cell condition Check cells with hydrometer Battery discharges over a short time with appliances operating Failed battery Change battery Battery discharges over a short time with appliances operating Battery not fully charged Fully recharge battery No power to one or more 12v appliances M C B ...

Page 81: ...witch fault Refer to dealer Fridge ignition switch flashes but gas does not ignite Fault on fridge unit Refer to dealer Faulty fridge ignition switch Refer to dealer Ignition can be heard to be sparking but no flashing on fridge switch 15A fuse blown Check fuse Fridge does not operate on Fault on fridge relay Refer to dealer 12v when engine is Fault on fridge unit Refer to dealer running MCB on co...

Page 82: ... by appliance 10A maximum available do not use appliance Water Heater does not operate on 230v No power Switch on MCB isolator switch 1 check fuse Water Heater does not operate on 230v Overtemperature trip activated Allow appliance to cool down Reset thermal cut out refer to Operating Instructions Battery Charger does not operate Charger switched off Switch on Refrigerator does not operate on 230v...

Page 83: ...ible position the cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier Yellow flame Lack of primary air Please note yellow tipping to the flame is normal Refer to Dealer Orange flame Particles of dust or dirt in the mixing tube being carried through the burner ports Reduce the amount of dust in the air Burner ports partially blocked Refer...

Page 84: ...y Water gauge does not show correct readings Calibration control incorrectly set Re calibrate Water gauge does not operate Probe fault Refer to dealer check probe connections No hot water mains system Truma Ultrastore tripped Check and press re set button No hot water gas system Gas module not lighting Refer to dealer No hot water gas system Ignitor not working Check 12v switched on Slow drainage ...

Page 85: ...van e g passengers optional equipment essential habitation equipment and personal effects such as clothing food pets bicycles sailboards sports equipment etc Note 2 Warning Under no circumstances should the maximum technically permissible laden mass of this motor caravan or its individual axles be exceeded Store heavy items low down and ensure that the individual wheels and the axles and the M T P...

Page 86: ...full iv the waste water tank empty v the toilet system flushing tank if fitted empty vi the toilet system holding tank if fitted empty All of these must be subtracted from the user payload Auto Sleepers include the low voltage 230V connection cable and the second battery in the mass in running order Options Personal effects and Accessories When options personal effects and accessories are fitted o...

Page 87: ...oing so would exceed the overall MTPLM of the whole vehicle EIGHT AND DIMENSION DATA In tabulated form below is the weight data of your Auto Sleeper Weight Data Table 2 5P 2 5TDi 2 5TDi Auto Vehicle Designation 1200 T4 1200 T4 1200 T4 Wheelbase 3320 3320 3320 MTPLM 2800 2800 2800 Mass in Running Order 2283 2323 2343 Mass of the User Pay load 517 477 457 Conventional Load 75kg per person 150 150 15...

Page 88: ...imum 1900 Internal Height Minimum 1752 Single Bed Offside 1780x560 Single Bed Nearside 1854x560 Double Bed 1780x1475 Overcab Bed 1770x1115 Fresh Water Tank Capacity Litres 77 Waste Water Tank Capacity Litres 70 Gas Cylinder Butane 2 x 4 5Kgs Gas Cylinder Propane 2 x 3 9Kgs 8 8 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 89: ...plete for security reasons Vehicle Type Vehicle Model Auto Sleepers Production Number Ignition Key Door Key if applicable Fuel Filler if applicable Water Filler Gas Compartment Key Toilet Compartment Key Alarm Code if fitted AA RAC etc Membership Number Radio Security Code Supplying Dealer Contact Number 8 9 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campe...

Page 90: ...sboume Green Harpenden Hertfordshire AL5 3NF Tel 01582 460583 15 Marquis Surrey Pantiles Park London Road A30 Bagshot Surrey GU19 5HN Tel 01276 452111 16 Motorhome Ireland Ltd 17 Valley Road Banbrldge Northern Ireland BT32 4HP Tel 028 40 621800 17 Perthshire Caravans Dundee Road Errol Perth Tayside PH2 7SR Tel 01821 670212 18 Marquis Devon Lee Mill Ivybridge Plymouth Devon PL21 9EE Tel 01752 89297...

Page 91: ...the vehicle by the motorhome converter Appliance manufacturer s instructions Driver s handbook or equivalent supplied by the chassis manufacturer A vehicle is accepted for service at the dealer s discretion Any defects repairs adjustments cleaning or lubrication required will be noted on the check list The customer s approval will be obtained before any work is done Not all of the equipment mentio...

Page 92: ...sealing for cracks a n d general condition C h e c k for satisfactory operation a n d closing C h e c k fixing of top hinge rail on top hung windows C h e c k for g o o d weather seal w h e n window is closed a n d latched C h e c k c a t c h e s a n d stays for satisfactory operation Section 3 Doors EXTERNAL DOORS Not including base vehicle doors Security C h e c k that hinges a n d catches are s...

Page 93: ... not worn Check that when closed the retaining mechanism holds the step securely If fitted check device is working Underfloor Water Tank Mountings Check mounting frames are secure to body Any fastenings that require releasing to remove the tank should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will...

Page 94: ...urer s instructions and check for rigidity and safety Upper Bunks Check there is a secure means of access to upper bunks and that where applicable protection against falling out and entrapment is provided Curtains Blinds Nets Check track is secure and curtains draw freely without snagging Check blinds and or nets for correct operation Check flyscreens in roof lights and air vents Cab Seats Where c...

Page 95: ... least a 1 kg powder fire extinguisher that complies with B S 5 4 2 3 by the main exit door and a fire blanket next to the cooker Make yourself familiar with the instructions on your fire extinguisher and the fire precaution arrangements on the caravan park Portable or Open Flame Heating Equipment Check for its presence The customer must be advised against its use Section 7 Elevating Roofs fting M...

Page 96: ...u with the correct hose compatible with the cylinder to be fitted Check cylinder compartment vents and gas drop hole in floor are free from obstruction Check seals on internal doors Hose and Piping Check any flexible hose is of an approved type Check its condition and any evidence of cracking The maximum permissible hose length is 400mm longer hoses should not be used The hose length is the length...

Page 97: ... are heating up A yellow flame will cause sooting and is an indication of too low a pressure Providing the regulator and piping have been checked and found satisfactory the above faults should not appear Flues i Flues should be examined for security of fixing and for correct attachment to appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases in...

Page 98: ... e c k p u m p inlet a n d outlet are clear a n d not obstructed C h e c k delivery hose a n d electric c a b l e are secure a n d satisfactory System Check Operate pump Check all piping for leaks Operate taps and shower If a hot water system is fitted it can be checked for leaks etc using cold water Note Aerated water from tap could be due to a leak on the suction side of the pump Waste Water Sys...

Page 99: ... e signs of overheating a n d secure fixing Function test all appliances Mains 230 Volt System It is recommended that the inspection and certification of the 230 volt system be carried out by a qualified electrician who is an approved contractor of the NICEIC National Inspection for Electrical Installation Contracting Section 11 Ventilation High Level keck all high level ventilators including roof...

Page 100: ...ECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB SEATS FIRE EXTINGUISHER FIRE BLANKET WARNING NOTICE HEATING EQUIPMENT Vehicle Reg Mark Make Model Year of Manufacture Record...

Page 101: ...ANCES ECTION 9 WATER SYSTEM E S H WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL j EALER SIGNED DATE 1 0 1 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 102: ...d DATE DEALERtftHUPUl SZ7 o42bbt V A T No 803 1142 8 DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE 1 0 2 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans ...

Page 103: ...ment i e awnings bicycle racks aerials etc are not covered by this warranty This warranty does not apply to a motorhome that has been subject to overloading or otherwise misused or has not been maintained in accordance with the Company s recommendations contained in the handbook This warranty applies only to the body conversion and does not cover any failure or defect in the chassis or engine or a...

Page 104: ...construct en models Fit Thercrd sv Ve toilet in p l a c e of Fiamma on Talbot Express panel vans Fit acrylic indow blind a n d fly screen to sandwich construction model c a r a v a n doers Fit reversing aides alarms end warning devises to all models We regularly convert models from two berth to four and also the reverse In addition to major refurbishments and modifications to the conversion we car...

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