Auto-Sleepers 2001 Trident Owner'S Manual Download

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Summary of Contents for 2001 Trident

Page 1: ...Auto Sleepers M O T O R H O M E S O F E X C E L L E N C E February 2001 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 2: ...ON 52 DIAGRAMMATIC LAYOUT 53 G A S S Y S T E M DESCRIPTION 54 55 DIAGRAMMATIC LAYOUT 56 SAFETY PRECAUTIONS G E N E R A L 57 ELECTRICAL S Y S T E M S 57 G A S APPLIANCE FITTINGS 58 LPG S A F E T Y 59 62 VENTILATION 62 SAFETY MATTERS 63 WARNINGS 64 AIRBAGS 65 FIRE S A F E T Y ADVICE 65 VENTILATION DIAGRAMS 66 67 MAINTENANCE AND SERVICING GLASSFIBRE ACRYLIC WINDOWS 68 U P H O L S T E R Y MAINTENANCE ...

Page 3: ...SED TO ADVISE YOUR AUTO SLEEPER CONFORMS TO THE CEN STANDARD EN1646 1 1998 FOR HABITATION REQUIREMENTS RELATING TO HEALTH AND SAFETY TO ENABLE ANY QUERIES YOU MAY HAVE TO BE DEALT WITH EFFICIENTLY ALWAYS QUOTE YOUR VEHICLE S PRODUCTION NUMBER ON ANY CORRESPONDENCE THIS CAN BE FOUND IN THE GLOVE COMPARTMENT LEASE READ AND COMPLETE THE WARRANTY REGISTRATION CARD SUPPLIED WITH YOUR VEHICLE THIS SHOUL...

Page 4: ...in accordance with EN 1646 1998 Grade 1 indicates that no heating requirements have been met HISTORICAL The Volkswagen Trident and Trooper were introduced in September 1991 and subsequently updated in December 1994 and again in February 1997 HANDBOOK Please ensure that you are fully conversant with the contents of this handbook before using your Auto Sleeper Any queries should be addressed to your...

Page 5: ...t exceeded be aware that it is an offence to exceed the MTPLM You should now refer to Section 11 Weights containing the Weight Data for your vehicle Store heavy items low down and ensure that the individual wheels and the axles and the MTPLM are not overloaded 5 SAFETY 5 1 Ensure that all interior and exterior equipment is safely stowed and secured GENERAL A Referring to your base vehicle manual c...

Page 6: ...that the vehicle RCD is switched OFF Uncoil the cable to prevent overheating and connect to the vehicle end first then the mains outlet The following should then be carried out i Switch the main isolator switch of the RCD ON ii Press the test button located adjacent to RCD switch This should cause the main switch to trip iii Return main switch to ON position iv Switch the 10 amp MCB MCB1 to the UP...

Page 7: ...igerator will not operate whilst the ignition is switched on and the vehicle engine running The 12 volt supply is controlled by the master switch on the electrical control panel www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 8: ...exterior of the vehicle 9 3 The Country And Coastal Codes Upon arrival at your destination you should be aware of the Country Code relating to motorhome owners This is entitled the MOTOR CARAVANNERS CODE 9 3 1 Code Of Conduct Camp Sites Arrivals Vehicle Movement Use of Site Appliances Report to reception immediately on arrival Keep to roadways unless otherwise directed Adhere to speed limits Note ...

Page 9: ...ion has been granted no animal should be allowed loose on the site and leads must not exceed 10 ft No animal should be allowed in the shower toilet blocks Do not let dogs foul the site vii Fire Adhere to and make note of all fire precautions concerning Precautions the whereabouts of the fire points Although not compulsory it is recommended that a kg dry powder fire extinguisher is carried It shoul...

Page 10: ...s In the event of a motorhome travelling slowly and there being a queue of traffic behind the driver of the motorhome should where possible pull over in order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn Before moving off elevating roofs should be lowered and correctly secured and top hinged windows close...

Page 11: ...astal Code As our coastlines are increasingly used for recreation and education the following suggestions are made to enable us to enjoy our inheritance and preserve it for posterity Do not trample about or move rocks unnecessarily Do not frighten seals or seabirds Do not spear fish Do not spill detergents solvents or fuel from boats as these can kill marine life When sailing moderate your speed t...

Page 12: ...re that the swivel mechanism is locked with the seat facing forward before moving off Care must be taken whilst swivelling the passenger seat to ensure that its runners do not come into contact and damage the passenger door pocket A small degree of fore and aft movement may be necessary to avoid this 4 TABLES 4 1 Two tables are supplied as standard The large table is stored behind the driver s sea...

Page 13: ...ehicle This bunk is made up by undoing the retaining bolts lowering the retaining board and moving the mattresses into position When the roof bunk is occupied the restraint safety net must be used and the ladder used for access When the optional bunk is specified an access ladder and restraint net are fitted 8 1 2 The roof bunk must not be occupied when the vehicle is in motion 3 1 3 The roof bunk...

Page 14: ...should be reversed having first ensured that the bunk mattresses are stored centrally to give access to the rear roof retaining catch handle 9 1 3 Safety and Security i Under no circumstances is the vehicle to be moved with the roof in the eievated position ii Side panels must always be locked in position by use of the catches at both ends iii In the event of one side panel being lowered for added...

Page 15: ...wet conditions since in driving rain water may permeate around the ends of the windows and enter the vehicle interior 1 VENTILATION 11 1 Trident 11 1 1 In addition to that provided by the windows additional ventilation is available through the MPK roof ventilator This multi position ventilator may be set in a variety of positions by use of the spring handles A hinged flyscreen is also fitted as is...

Page 16: ...o insulated with styrene foam giving protection against extremes of heat and cold whilst at the same time minimising condensation 4 FIRE EXTINGUISHER 14 1 A Guardian 1 Kg Dry Powder Type 1211 BCF refillable fire extinguisher is fitted to the outer side of the nearside seat box It is manufactured and inspected to BS5423 1987 and has a 3A 21B fire rating It should be checked at regular intervals for...

Page 17: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 18: ...ORG NO S A D 1 1 6 1 8 B TRIDENT DOUBLE BED ASSEMBLY S T P E R S UM TED M AK CH 1999 18 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 19: ... 19 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 20: ...0 1 9 2 B ROOE MATTRESS 1 8 C S 0 1 9 1 C C S 0 1 9 2 C ROOE MATTRESS 1 9 C S 0 1 9 1 D C S 0 1 9 2 D ROOF MATTRESS 1 10 C S 0 1 9 1 E V C S 0 1 9 2 E ROOF MATTRESS 2 DENOTES BLUE TRIM OPTION DENOTES BEIGE TRIM OPTION 6 9 Stored position of upper bed DRG No SAD11 61 8 0 TRIDENT PARTS LIST AUTO SLEEPERS LIMITED MARCH 1999 3 9 20 www vwT4camper info a useful website for owners and enthusiasts of VW ...

Page 21: ... 21 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 22: ...SHION C S 0 1 8 2 A C S 0 1 7 2 A ROOF MATTRESS C S 0 1 8 2 B C S 0 1 7 2 B ROOF M A T T R E S S DENOTES BLUE TRIM OPTION DENOTES BEIGE TRIM OPTION DRC No SAD11619 D TROOPER PARTS LIST 3 9 AUTO SLEEPERS LIMITED MARCH 1999 22 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 23: ...e gas supply is turned on off by means of the knob D It also serves to select one of the three different gas inputs v The refrigerator is fitted with a safety device which automatically shuts off the supply of gas if the flame goes out The safety device can be opened manually by depressing knob D vi The gas flame is electronically lit monitored and relit if necessary For this the toggle switch E s...

Page 24: ...tion i Turn off gas or 12 volt operation when applicable ii Turn the knob C of the thermostat to its highest coldest position iii Set switch B to position I 2 1 6 12 Volt Operation Your refrigerator will only operate on 12 volt when the engine of the vehicle is running i If applicable turn off the gas operation ii Set the 12 volt rocker switch A to I 2 2 Winter Operation 2 2 1 Please check that th...

Page 25: ...ure that the travel catch is engaged when the vehicle is on the move see below 2 4 2 The travel catch at the top of the door can be set in two different positions In one position the door is held tightly shut In the other position the door is secured ajar so that the refrigerator can be aired when not in use 1 5 F o o d Storage 15 1 Always keep food in closed containers Never put hot food in the r...

Page 26: ... be consumed within 24 hours or discarded 2 7 4 Do not try to accelerate defrosting by using any kind of heating appliance as this might damage the plastic surfaces of the refrigerator neither should any sharp objects be used to scrape off the ice 2 7 5 The defrost water runs from a collector channel to a receptacle at the rear of the refrigerator where it evaporates Defrost water in the freezer c...

Page 27: ... 6 If the refrigerator fails to work on 12 volt check i That the 12 volt supply is connected to the refrigerator ii That the fuse on the 12 volt supply is intact iii That the 12 volt fuse is on 2 10 7 If the refrigerator fails to work on 230 volt check That the 230 volt supply is connected to the refrigerator That the fuse is intact 1 4 0 8 If the refrigerator is not cold enough it may be because ...

Page 28: ...n openings are unobstructed vi The door is secured by means of the travel catch when the vehicle is on the move vii Only one mode of operation at a time is used to run the refrigerator 2 12 Guarantee and Service 2 12 1 The refrigerator is guaranteed for one full year on condition that it is used in a correct manner and in accordance with these operating instructions 2 12 2 It is also covered by a ...

Page 29: ...ivery fan speed will automatically increase as the heater warms up thereby avoiding initial strong currents of cold air 3 1 7 When either of the heat settings is selected the heater is thermostatically controlled to the required comfort level by a sensor inside the heater sensing the air returned from the living space This comfort level can be set as desired by turning the main knob on the wall sw...

Page 30: ...ly By law this must be done every two years 3 1 11 Any unauthorised interference with the heater its supply and room sealed ducting system will invalidate warranty and may result in a hazard to the user 3 1 12 The heater MUST BE TURNED OFF while refuelling or when the vehicle is in a confined space such as a garage 3 0 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Camper...

Page 31: ...ration he switching on or 1 g green light ferres to permanent c Heater shuts down Air in gas supply pipe Purge supply by switching off and on again as required he switching on or 1 g green light ferres to permanent c Heater shuts down No gas supply Check gas cylinder and isolation valves he switching on or 1 g green light ferres to permanent c Heater shuts down Incorrect gas pressure Seek service ...

Page 32: ...age control eliminates battery fluctuation t CEC BATTERY CHARGER POWER SUPPLY UNIT The Charger is located below the base cover of the storage cupboard It is accessed via the moveable cover 11 INTRODUCTION The Inter Power from Plug ln Systems Ltd is an extremely light weight and efficient unit combining power and safety to provide the ultimate in battery chargers It is especially designed for carav...

Page 33: ...t mains 230 volts ac to the caravan motorhome via Mains Inlet Socket b Switch the RCD on the mains protection unit to the ON position upwards c Switch the relevant MCB 6 amp to the ON position upwards d Switch ON the Inter Power at this point power will be available from the Inter Power via the dc output connectors If this is not the case check all connections and fuses t i SPECIFICATION Mains Inp...

Page 34: ... system serious damage to the plumbing and the pump may occur Failures of this type are not covered by the warranty The best guarantee against damage is to completely drain the water system However non toxic anti freeze for fresh water if available at local motorhome dealers may be used 5 3 2 Caution Do not use Automotive Antifreeze to winterize drinking water systems Such solutions are highly tox...

Page 35: ...es or swollen dry valves vii Pump housing for cracks or loose drive assembly screws 4 4 Pump Will Not Shut Off Runs When Tap is Closed Check i Output side pressure plumbing for leaks ii For air trapped in outlet side or pump head iii For correct voltage to pump 10 iv For loose drive assembly or pump head screws v Are the valves or internal check valve held open by debris or is the rubber swollen v...

Page 36: ...clean 6 2 Preparing For Use 12 1 Slide the latch to the left whilst simultaneously removing the water tank from the waste tank Upon releasing the latch it automatically slides back into position drawing 1 12 2 When the flush water tank is removed from the waste tank the valve handle locks 1 2 3 Place the waste tank on end and twist the pour out spout upwards drawing 2 12 4 Unscrew the dump can fro...

Page 37: ...ing out the valve handle Flush the toilet by pressing on the pump then close the valve blade diagram 8 5 3 4 When the waste level indicator moves from green to red the waste tank should be emptied diagram 9 6 3 5 Separate the flush water tank from the waste tank 5 3 6 Carry the waste tank either to a normal toilet or an authorized waste dump Place the waste tank on end and twist the pout out spout...

Page 38: ... in the instructions paying due regard to the safety instructions 5 6 Large Differences in Temperature and Elevation 5 6 1 Before use open and close the valve blade slightly with the lid closed During transport involving large differences in elevation open the valve blade slightly with the lid closed in order to prevent any pressure differences from developing SPINFLO 2 BURNER HOB GRILL HOTPLATES ...

Page 39: ...ot to overload the hotplate as reduced performance may result 3 4 When using small pans the flames should not spread beyond the base of the pan as this will reduce the efficiency of the burner 3 5 Grill Although the grill does heat up quickly it is recommended that a few minutes preheat is allowed The grill pan should be left in position to protect the base lining The grill pan trivet can be rever...

Page 40: ...entative 5 5 No parts other than those supplied by the manufacture should be used on this appliance 5 6 The following parts are user replaceable and can be obtained from the manufacture Part Number Description i P C C 0 6 1 6 Control Knob ii M A C 0 0 4 0 Grill P a n iii P C C 1 1 9 5 Grill Pan Trivet iv P C C 0 6 3 0 Pan Support v P C C 0 8 0 5 Burner C a p vi P C C 0 8 0 0 Burner Support and Cro...

Page 41: ...Butane 28 mbar Propane 37 mbar Butane Propane 30 mbar Butane Propane 50 mbar N A E rical supply Nominal 12v DC negative earth only 230v A C 50Hz E rical consumption 250 mA heating 25 mA standby 3 65A at 230v 830W 2 6A at 230V 610W S y Fuses Not supplied 5A Not supplied 5A E up time Typically some water at 55 C to 60 C available after 25 mins from switching on Typically some water at 55 C to 60 C a...

Page 42: ...de of the motorhome 9 3 4 Control of the gas operation of the Cascade Rapide and Rapide G E is made from the wall mounted remove controller inside the motorhome The lights on this controller do not show that mains electricity is being used 9 3 5 The Cascade Rapide G E requires the use of mains electricity which can be used as an alternative to the gas operation or used with the gas to facilitate a...

Page 43: ...ts that is required to operate the heater Recharge the battery iii GREEN and RED The heater has failed to ignite or the heater has gone to safety shutdown This is usually due to failure of the gas supply or air in the system after fitting a new cylinder Switch the heater off and WAIT THREE MINUTES before attempting to re light the heater If air in the gas system is the problem several attempts may...

Page 44: ...he screw If the operating thermostat has failed the over temperature will again trip out if this occurs do not use the immersion heater and consult your Auto Sleeper dealer i f Frost Precautions i f 1 When the motorhome is stored during the winter it MUST be drained down to prevent frost damage i f 2 To fast drain the heater only proceed as follows i Park the motorhome on level ground ii Ensure th...

Page 45: ... from old green and yellow fits come on Voltage below 10 5v Charge battery hen switching on green d red lights come on No gas or air in supply line Purge by switching on several times or change gas bottle ellow light comes on hen pump is operated Voltage near 10 5v Charge battery ed light comes on and s ter 30 40 mins water H d steam Fusible plug blown Replace module and fusible plug 3rimary Sympt...

Page 46: ...otal removal of the drain plug and the bypass device 0 5 2 If your vehicle is fitted with hot cold mixer taps there may be some flow of cold water into the tank via the hot water pipework always check if any water is present in the tank when very cold weather is expected Beware of frost damage 0 5 3 Above all avoid switching on the heater without water in the tank 1 RESIDUAL CURRENT DEVICE 11 1 Th...

Page 47: ...amp Refrigerator Mains Op Battery Charger Water Heater and 230v Light 11 9 2 Panel Vans and Styrofoam Models not fitted with Fanmaster MCB1 10 amp 230v Socket Outlet MCB2 6 amp Refrigerator Mains Op Battery Charger if fitted Water Heater if fitted and 230v Light if fitted 2 SEITZ ROLLER BLINDS 2 1 General 12 1 1 Seitz roller blinds and flyscreens are fitted to the windows Some blinds have special ...

Page 48: ...led closed lets say 1 metre then the tube revolves 17 times applying this amount of tension to the spring 2 3 6 The total tension on the spring is then 12 17 29 which is still 11 revolutions under the maximum of 40 for which the spring is designed The total number of revolution applied to the spring should not exceed 40 in all cases 2 3 7 The fabric must be rolled onto the tube evenly and centrall...

Page 49: ...lied or released by turning the cap It is important to hold the cassette and cap firmly as the spring tension will now be on the cap Tension is the same as for blinds with tension lugs Please be careful when carrying out this operation If the end cap is accidentally released it will spin at a very high speed which may lead to injury 2 4 8 It may be necessary to remove the cassette from the wall of...

Page 50: ...y 12 Water Gauge The fresh water tank level gauge is operated by pressing the button on the control panel and simultaneously reading the gauge 3 Battery Condition Indicators 1 4 1 A battery condition meter is located on the control panel These are operated by pressing the button and simultaneously reading the gauge 4 Pump Switch 5 1 This is a master switch for the water pump and when OFF will prev...

Page 51: ...it The relays left to right are Split charge relay EMC relay and fridge relay A 70A fuse is fitted in line with the vehicle batter relay module supply cable This cable is for the split charge system 9 Habitation battery Depending on engine type This battery is located 1 9D 2 0LP 2 4D 2 5P Engine In the engine compartment adjacent to the vehicle battery This battery is a 68AH starter type battery a...

Page 52: ...AC 0 W A T E R AC 0 H E A T E R 12v o GREEN REC O A C C H A R G E R O P LED P f RED 3 CONTROL UNIT O O P 4 H E A T E R P 4 H E A T E R P 4 H E A T E R i o o o o o o CONTROL UNIT 230V AC LIGHT o AC 230v AC SOCKETS SAD11543 P a n e l V a n H a b i t a t i o n a l e l e c t r i c s s c h e m a t i c d i a g r a m 12v D C 2 3 0 v A C 5 3 A U T O S L E E P E R S LIMITED OCT 98 5 2 www vwT4camper info a...

Page 53: ... front of each tank 2 BREATHERS 2 1 Both tanks are fitted with breathers which allow air displacement when filling When filling the fresh water tank water may escape through these breathers this should give no cause for concern 3 FROST PRECAUTION 3 1 If the vehicle is not being used during freezing conditions the water must be drained Whilst the vehicle is being used in such conditions and the wat...

Page 54: ...I l l K C l l l O N I Y DRAIN TAP 6 2 D R G N o S A D 1 1 6 0 4 SCHEMATIC WATER SYSTEM LAYOUT A U T O S L E E P E R S LIMITED J A N 9 9 9 5 4 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 55: ...comply with the latest regulations governing the installation and use of LPG in motorhomes 3 GAS 3 1 Two types of LPG are available Butane and Propane Butane is usually supplied in blue cylinders and propane in red or orange The system is designed to operate on either and both will give satisfactory performance during the summer Propane is recommended for use at all other times because of it s sup...

Page 56: ...ng valves 7 APPLIANCES 7 1 Appliances should be used in line with the manufacturers instructions and serviced by qualified persons 8 VENTILATION 8 1 There are various ventilators fitted to the vehicle and these all form part of the gas system design they should not be blocked or obstructed in any way Their function is to provide air for the occupants and appliances and to provide an escape route f...

Page 57: ...ION PURPOSES ONLY WATER HEATER IF FITTED REFRIGERATOR ISOLATING TAPS ORG N o S A D 1 1 6 0 5 S C H E M A T I C G A S S Y S T E M L A Y O U T A U T O S L E E P E R S LIMITED JAN 1 9 9 9 57 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 58: ...n winter conditions make sure the vents are clear of snow and mud These openings should be regularly checked and any mesh covering them cleaned with a stiff brush to prevent any risk of them becoming blocked The openings are provided for your safety please do not obstruct them For further details see the Drawing on page 10 1 2 ELECTRICAL SYSTEMS 21 Batteries 2 1 1 Battery terminals and connectors ...

Page 59: ...on should be given to wiring the alarm system through the leisure battery so that in the event of the battery becoming fully discharged the vehicle will still start allowing the leisure battery to be charged GAS APPLIANCES AND FITTINGS M Operating Instructions 2 1 1 Please read the instructions and labels provided with your appliances carefully and keep them handy for future reference Make sure yo...

Page 60: ... leak can usually be detected immediately by this fact If a leak is suspected extinguish all naked lights and close the cylinder valve 1 8 Maintenance 1 8 1 Like any other pieces of equipment your appliances will need regular servicing and cleaning as directed in the manufacturer s handbooks IS Fire 1 9 1 In case of fire try to turn off the cylinder valve remove the cylinder from the fire and exti...

Page 61: ...the cylinder or inlet to the motorhome or other dwelling v Unless the appliance incorporates automatic ignition when lighting an appliance always make sure you apply a lighted match or taper to the burner before turning on the gas vi If any appliance is disconnected for repair maintenance etc ensure that the gas line is capped off vii If taps are stiff to operate or appear to be a source of leakag...

Page 62: ...cement cylinder Note left handed thread iv Make firm gas tight joints Any leaking vapour will smell If a leak is suspected after changing gas the cylinders and opening the valves test by brushing with soapy water around the joints Bubbles will form if vapour is leaking Never use a naked flame v Ensure that the replacement gas cylinder is the correct one for the installation vi Gas cylinder valves ...

Page 63: ... and any source of ignition 4 6 Fire 4 6 1 Precautions and actions to be taken i A fire extinguisher of adequate size and preferably of the dry powder type should be available ii The initial use of dry powder extinguishers is recommended only if it is likely that the leakage can be stopped by closing the cylinder valve or that the cylinder can be speedily removed iii Cool with water all gas cylind...

Page 64: ...a site or as soon as practicable to avoid carrying unnecessary weight and to prevent backflow in the shower tray iii Switch off all gas appliances and turn off the gas at the cylinder s valve when the vehicle is in motion 1 2 DO NOT i Occupy the roof bed whilst the vehicle is in motion ii Store heavy items in any overhead locker or in any storage area from which they could come free and cause inju...

Page 65: ... 1 Ventilation 9 1 1 Do not obstruct the permanent ventilation openings which are fitted your safety depends on them 9 2 In Case of Fire 9 2 1 Get everyone out 9 2 2 Turn off outside gas valve and or liquid fuel valve if fitted 9 2 3 Disconnect the main electricity supply 9 2 4 Raise the alarm and call the Fire Brigade 9 2 5 Attack the fire if safe to do so 9 3 Fire Precautions 9 3 1 Children Do n...

Page 66: ... Low Level Vent 2 0 0 0 m m 2 Ail ventilation apertures 25mm diameter minimum r p i T T 1 T T J 1 J A U T O S L E E P E R S LIMITED DRG No S A D 1 1 5 6 3 I n d e n t High Low Ventilation J U L Y 1 9 9 8 Page 8 9 6 6 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 67: ...d i a m e t e r m i n i m u m D R G N o S A D 1 1 5 7 6 VW Trooper Low Profile High Low Ventilation A U T O S L E E P E R S LIMITED A U G 1 9 9 8 Page 8 11 67 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 68: ...igh Leve G a s Drop Low Level Vent 2 0 0 0 m m 2 All ventilation apertures 25mm diameter minimum DRG No S A D 1 5 6 4 T r o o p e r H i g h L o w V e n t i l a t i o n A U T O S L E E P E R S LIMITED JULY 1998 age 8 10 6 8 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 69: ...t use of abrasive materials can reduce the thickness of the gel coat to a potentially harmful extent Depending on the severity of the discolouration use either Caravan Pride Cleaner or in extreme cases Caravan Pride Rubbing Compound 2 3 Removing Scratches from Bodywork 2 3 1 Scratches can be removed from both gel coat and painted surfaces The method depends upon the depth of the scratch as care ha...

Page 70: ... of your local Farecla outlet 3 UPHOLSTERY MAINTENANCE 3 1 Cleaning 3 1 1 Upholstery should be brushed or vacuumed regularly Fabrics should be wiped every six to eight weeks with a lint free cloth and fabric cleaning fluid Velour materials may be dry cleaned 3 2 Fabric Care 3 2 1 Fabric snags caused by sharp objects such as toys nails etc should be trimmed off immediately Never attempt to pull the...

Page 71: ...ng of the furniture units should be removed by use of fine grade wire wool and furniture wax 6 2 Heavy stains may need to be sanded out and the edging re polished with a proprietary varnish Ronseal etc The high gloss finish is achieved by using wire wool and wax GAS INSTALLATION 1 All gas vents and flue pipes should be periodically checked for damage and should be kept free from dirt 1 1 Blocking ...

Page 72: ...prevent odours working back through the shower and sink outlets flush the waste tank through with a small amount mild disinfectant 9 2 2 Depending on the use of the waste tank it is possible that this will collect solid waste matter which in some instances may build up and block the waste tank outlet tap In this case it will be necessary to drop the tank for cleaning Access is through a large diam...

Page 73: ...thus prevent it from filling with water but of course the remaining water facilities in your Auto Sleeper may be used as normal and thus cold water can be drawn off the taps in the usual way Warning Severe damage could occur if you switch on either the gas or the electrical heating system to the water heater when the bypass device is applied and there being no water in the heater 1 3 2 To use the ...

Page 74: ...to the fridge ventilators Give your Auto Sleeper a good wash and polish before laying up and apply a small film of protective oil to the stainless steel roof rack ladder and any other external polished metal components We would advise also that a small squirt of WD40 or similar aerosol lubricating oil is applied to the brake discs to stop any surface corrosion appearing over the winter months 1 9 ...

Page 75: ...d storage this can on rare occasions seize in the on position 1 11 2 Tyres deteriorate rapidly in ultra violet light You should consider therefore protecting your tyres with a light proof material that will lead to the prevention of cracking of side walls and premature ageing 7 5 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 76: ...t cry does not hold its Failed battery Check cells with hydrometer Se change electrolyte if necessary Current being drawn Check all appliances are off when not in use rry discharges over a Poor battery cell condition Check cells with hydrometer I time with appliances Failed battery Change battery ating Battery not fully charged Fully recharge battery ewer to one or more Fuse on control panel blown...

Page 77: ...nition systems on appliances are fused via Fuse No 3 5A on the control panel 230 V O L T fcmptom Cause Remedy Cv system inoperative No site power Check site supply RCD MCB switches tripped Reset circuit breakers out fcD MCB keeps tripping Fault on 230v supply Check supply including polarity L Faulty appliance Turn off all appliances reset circuit breakers turn on appliances until fault occurs Isol...

Page 78: ...f a leaking cylinder if possible position the cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier fclow flame H Lack of primary air Please note yellow tipping to the flame is normal Refer to Dealer kange flame Particles of dust or dirt in the mixing tube being carried through the burner ports Reduce the amount of dust in the air kange fl...

Page 79: ...ealer if necessary ter gauge does not show ir rect readings Calibration control incorrectly set Re calibrate later gauge does not feerate Probe fault Refer to dealer check probe connections fc hot water mains stem Carver Rapide tripped Check and press re set button i hot water gas system Gas module not lighting Refer to dealer i hot water gas system Ignitor not working Check 12v switched on cw dra...

Page 80: ... and personal effects such as clothing food pets bicycles sailboards sports equipment etc 3 2 3 Note 2 Warning Under no circumstances should the maximum technically permissible laden mass of this motor caravan or its individual axles be exceeded Store heavy items low down and ensure that the individual wheels and the axles and the MTPLM are not overloaded 3 3 Definitions 3 3 1 M a x i m u m Techni...

Page 81: ...tracted from the user payload Auto Sleepers include the low voltage 230V connection cable and the second battery in the mass in running order 3 4 4 Options Personal effects and Accessories When options personal effects and accessories are fitted or carried the mass must be subtracted from the user payload All optional equipment whether on the base vehicle or part of the conversion is excluded from...

Page 82: ... 2168 2131 2161 2191 3 4 1 Mass of the User Payload 522 432 569 539 509 3 4 2 Conventional Load 75kg per person 225 225 225 225 225 3 4 2 Designated Passenger Seats plus driver 3 3 3 3 3 3 4 3 Essential habitation equipment 104 104 104 104 104 3 4 4 Personal Effects standard figure Remainder for Personal Effects Options Accessories 88 88 88 88 88 3 4 4 Personal Effects standard figure Remainder fo...

Page 83: ...s 4000 4000 4500 4500 4500 3 6 1 Max braked trailer mass 1425 1400 1800 1800 1800 AXLE WEIGHTS Front in Running Order 1142 1293 1230 1260 1290 Rear in Running Order 843 846 840 840 840 3 7 1 MTPLM Front 1400 1400 1480 1480 1480 3 7 1 MTPLM Rear 1330 1330 1330 1330 1330 4 3 Dimensional Data Base Vehicle Manufacturer VW VW Base Vehicle Model 1000kgT4 1000kgT4 TRIDENT TROOPER Wheelbase 2920 2920 Leng...

Page 84: ...easons 2 Vehicle Type 2 1 Vehicle Model 2 2 Auto Sleepers Production Number 3 Keys 3 1 Ignition Key 3 2 Door Key if applicable 3 3 Fuel Filler if applicable 3 4 Water Filler 3 5 Gas Compartment Key 3 6 Toilet Compartment Key 3 7 Alarm Code if fitted 3 8 AA RAC etc Membership Number 3 9 Radio Security Code 4 Supplying Dealer Contact Number 8 4 www vwT4camper info a useful website for owners and ent...

Page 85: ...East Churchdown Gloucester GL2 9QL Tel 01452 857131 Cranham Motorhomes Old Gailey Park Southend Arterial Road Upminster Essex RM14 1TJ Tel 01277 222555 Bowers Leisure Suffolk Lower Road A1092 Glemsford Nr Sudbury Suffolk CO10 7QU Tel 01787 280263 Hampshire and Dorset Motor Caravans Iford Bridge Main A35 Oak Avenue Christchurch Dorset BH23 2QA Tel 01202 479444 Hayes Leisure Ltd Walsall Road Darlast...

Page 86: ...mited Coote Lane Lostock Hall Preston Lanes PR5 5HS Tel 01772 335360 West Country Motorhomes Ltd Turnpike Road Lower Weare Nr Axbridge Somerset BS26 2JG Tel 01934 732503 Perthshire Caravans Dundee Road Errol Perth PH2 7SR Tel 01821 670212 Robsons of Wolsingham Wolsingham in Weardale County Durham DL13 3HU Tel 01388 527242 Simpsons Motor Caravan Centre Suffolk Road Great Yarmouth Norfolk NR31 0LN T...

Page 87: ...h the vehicle by the motorhome converter 2 3 2 Appliance manufacturer s instructions 2 3 3 Driver s handbook or equivalent supplied by the chassis manufacturer 2 4 A vehicle is accepted for service at the dealer s discretion 2 5 Any defects repairs adjustments cleaning or lubrication required will be noted on the check list The customer s approval will be obtained before any work is done 2 6 Not a...

Page 88: ...MENTS TO CHASSIS OR UNDERBODY SECTION 5 ATTACHMENTS TO BODY EXTERIOR SECTION 6 INTERNAL SECTION 7 ELEVATING ROOFS SECTION 8 GAS SYSTEMS SECTION 9 WATER SYSTEM SECTION 10 ELECTRICAL SYSTEMS SECTION 11 VENTILATION 88 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 89: ...ry operation and closing 2 1 2 Check fixing of top hinge rail on top hung windows 2 1 3 Check for good weather seal when window is closed and latched 2 1 4 Check catches and stays for satisfactory operation 3 SECTION 3 DOORS 3 1 External Doors 3 1 1 Not including base vehicle doors 3 1 2 Security i Check that hinges and catches are satisfactory and that when latched doors are held securely shut ii...

Page 90: ...ames are secure to body Any fastenings that require releasing to remove the tank should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will be done subsequently with other work 4 4 Spare Wheel 4 4 1 Remove spare wheel Check for damage Check tyre pressure 4 4 2 Check mounting frame for security to body ...

Page 91: ...e means of access to upper bunks and that where applicable protection against falling out and entrapment is provided 6 5 Curtains Blinds Nets 6 5 1 Check track is secure and curtains draw freely without snagging 6 5 2 Check blinds and or nets for correct operation 6 5 3 Check flyscreens in roof lights and air vents 6 6 Cab Seats 6 6 1 Where cab seats form part of the living area and or bed layout ...

Page 92: ... with BS5423 by the main exit door and a fire blanket next to the cooker Make yourself familiar with the instructions on your fire extinguisher and the fire precaution arrangements on the caravan park 6 10 Portable or Open Flame Heating Equipment 6 10 1 Check for its presence The customer must be advised against its use 7 SECTION 7 ELEVATING ROOFS 7 1 Lifting Mechanism 7 1 1 Gas struts or spring s...

Page 93: ...inder compartment vents and gas drop hole in floor are free from obstruction 8 1 5 Check seals on internal doors 8 2 Hose and Piping 8 2 1 Check any flexible hose is of an approved type Check its condition and any evidence of cracking 8 2 2 Check piping for condition damage and correct support 8 2 3 Carry out an overall leak test 8 3 Appliances 8 3 1 In general the checking of gas appliances can b...

Page 94: ...egulator and piping have been checked and found satisfactory the above faults should not appear 8 3 10 Flues i Flues should be examined for security of fixing and for correct attachment to appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases into the vehicle 8 3 11 Flame Failure Device FFD i Where fitted FFD should be checked to ensure satisfa...

Page 95: ...et and outlet are clear and not obstructed 9 3 4 Check delivery hose and electric cable are secure and satisfactory 9 4 System Check 9 4 1 Operate pump Check all piping for leaks 9 4 2 Operate taps and shower If a hot water system is fitted it can be checked for leaks etc using cold water Note Aerated water from tap could be due to a leak on the suction side of the pump 9 5 Waste Water System 9 5 ...

Page 96: ...on test all appliances 10 2 Mains 230 Volt System 10 2 1 It is recommended that the inspection and certification of the 230 volt system be carried out by a qualified electrician who is an approved contractor of the NICEIC National Inspection for Electrical Installation Contracting or in membership of the Electrical Contractors Association 16t h Edition Wiring Regulations 11 SECTION 11 VENTILATION ...

Page 97: ...2 1 SECTION 3 DOORS EXTERNAL 3 1 INTERNAL 3 2 SECTION 4 CHASSIS CORNER STEADIES 4 1 FOLDING STEP 4 2 WATER TANK MOUNTS 4 3 SPARE WHEEL 4 4 WHEEL BOXES 4 5 SECTION 5 BODY EXTERIOR ROOF LIGHTS 5 1 ROOF RACK AND LADDER 5 2 MOULDINGS AND TRIM 5 3 FLUE TERMINALS AIR VENTS 5 4 SECTION 6 INTERNAL S E E P A G E CHECK 6 1 FURNITURE 6 2 DINETTE SEATS BEDS 6 3 CURTAINS BLINDS NETS 6 5 CAB SEATS 6 6 FIRE EXTI...

Page 98: ... WATER SYSTEM FRESH WATER TANK 9 1 WASTE WATER TANK 9 2 FILTER PUMP 9 3 SYSTEM CHECK 9 4 WASTE WATER SYSTEM 9 5 COUPLINGS FLUIDS 9 6 SECTION 10 ELECTRICS 12 VOLT SYSTEM 10 1 BATTERIES 10 1 1 WIRING 10 1 2 FUSES FUSE HOLDERS 10 1 3 APPLIANCES 10 1 4 MAINS 230 VOLT SYSTEM 10 2 SECTION 11 VENTILATION HIGH LEVEL 11 1 LOW LEVEL 11 2 DEALER SIGNED DATE 9 8 www vwT4camper info a useful website for owners...

Page 99: ...ALER STAMP DATE DATE DEALER STAMP DEALER STAMP DATE DATE DEALER STAMP DEALER STAMP DATE DATE DEALER STAMP DEALER STAMP DATE DATE DEALER STAMP DEALER STAMP DATE DATE 9 9 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Campervans ...

Page 100: ...extend to faults attributable solely to wear and tear or to defects repaired by or on the instructions of the Purchaser without first obtaining the Company s written authorisation Faults attributable to willful damage negligence abnormal conditions and failure to follow the Company s instructions whether oral or in writing misuse or alteration are excluded 1 3 3 This Warranty does not apply to a m...

Page 101: ...e Company s distributors dealers or agents have no authority to vary the terms hereof 1 3 9 This Warranty becomes valid only when the tear off registration card has been received by the Company duly completed and posted within 14 days of the purchase 1 3 10 The Purchaser s attention is drawn to the Motor Manufacturers Warranty which coves the chassis engine of the said vehicle 1 3 11 The Purchaser...

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