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Auto Crane 3203 P Owner'S Manual Download Page 25

  1) OWNER'S MANUAL
  2) OSHA SECTION 1910.180
  3) ANSI B30.5-1989

  FOR ADDITIONAL

  INFORMATION

SEE:

        

PADS GREASED WHEN REPLACED 

BOOM SLIDE PADS 

          SEALED BEARING-NO MAINTENANCE REQUIRED

ROTATION
BEARINGS  

DRAIN, FLUSH, & REFILL WITH MOBIL 
DTE 13, OR EQUIVALENT

X

HYDRAULIC FLUID
    

 NOTES

YEAR

6 MOS

MONTH

WEEK

DAY

SERVICE  
PERFORMED

CAUTION

v

Routine maintenance insures trouble-free operation and protects your investment.  All warranties are void if
maintenance is neglected.

NOTES:

{ Use only authorized parts.  Any damage or malfunction caused by the use of unauthorized parts is not

covered by Warranty or Product Liability.

{ Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a

new one.

{ Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978.

These logs should be filled in at the intervals noted and kept as a permanent record.  Additional copies
are available from your local distributor.

        

3203PMAIN 6/99

LUBRICATION & MAINTENANCE

SCHEDULE 3203P/PR/PRX

1-8.1.0

View thousands of Crane Specifications on FreeCraneSpecs.com

View thousands of Crane Specifications on FreeCraneSpecs.com

Summary of Contents for 3203 P

Page 1: ..._______________ AUTO CRANE COMPANY PO BOX 580697 TULSA OK 74158 0697 4707 N MINGO ROAD TULSA OK 74117 PHONE 918 836 0463 FAX 918 834 5979 http www autocrane com View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 2: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 3: ... lift or drag a load from the side The boom can fail far below its rated capacity v weld modify or use unauthorized components on any Auto Crane unit This will void any warranty or liability Also failure of the crane may result v place a chain link on the tip of the hook and try to lift a load v use a sling bar or anything larger than the hook throat that could prevent the hook latch from closing ...

Page 4: ...MBLY 10 2 1 0 0 MOUNTING INSTALLATION 9 1 8 0 0 LUBRICATION MAINTENANCE SCHEDULE 8 1 7 0 0 SAFETY DECAL SECTION 7 1 6 0 0 LIFE OF WIRE LINE WIRE LINE LUBRICATION 6 1 5 0 0 INSPECTION TESTING MAINTENANCE 5 1 4 0 0 QUALIFICATIONS FOR OPERATORS 4 1 3 0 0 OPERATION OF UNIT OUTRIGGERS 3 1 2 0 0 OPERATING PRACTICES WARNINGS 2 1 1 0 0 INTRODUCTION 1 3203P PR PRX SERIES OWNER S MANUAL TABLE OF CONTENTS PA...

Page 5: ...pany issues a limited warranty certificate with each unit sold See last page for warranty policy It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible If a warranty claim involves discrepant material or workmanship Auto Crane will take immediate corrective action It is understandable that Auto Crane company cannot assume responsibility of lia...

Page 6: ... diameter aircraft quality cable is standard 75 ft optional This cable has a single line breaking strength of 5 600 lbs 2 540 kg Chassis Requirements 8 800 lbs 3 992 kg GVWR minimum Hydraulic System Pressure 2100 psi 1 448 kPa relief setting Flow 0 7 to 9 1 gpm 2 65 to 9 1 lpm output depends on psi Filtration Suction line strainer 100 mesh Reservoir filler cap air filter 40u Reservoir Capacity 6 q...

Page 7: ... line or load contacting electric lines Do not use crane within 10 feet 3 05m of electric power lines carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less 17 WARNING NEVER EXCEED load chart capacities centerline of rotation to hoist hook 18 WARNING NEVER un reel last 5 wraps of cable from drum 19 WARNING NEVER wrap cable around load 20 WAR...

Page 8: ...e and practical operation to avoid possible accidents Refer to Safety Tips and Precautions 36 After completing lifting operations return the boom to stowed position on the boom support Avoid unneeded pressure on the boom support 37 Store pendant control on proper location in cab or on crane 38 Return outriggers to stowed position Make sure they are pinned in place or jacklegs are returned to compa...

Page 9: ...tors and operator trainees should have normal depth perception coordination and no tendencies to dizziness or similar undesirable characteristics 8 In addition to the above listed requirements the operator shall A Demonstrate the ability to comprehend and interpret all labels operator s manuals safety codes and other information pertinent to correct crane operations B Possess knowledge of emergenc...

Page 10: ... the moving load 2 load boom or other parts of the crane do not contact any obstruction G Cranes shall not be used for dragging loads sideways H This standard recognizes that articulating boom cranes are designed and intended for handling materials They do not meet personnel lift or elevator requirements Therefore no lifting lowering swinging or traveling shall be done while a person is on the hoo...

Page 11: ...nless and until the person owning such line or the electrical utility authorities verify that it is not an energized line B Exceptions to this procedure if approved by the administrative or regulatory authority if the alternate procedure provides equivalent protection and set forth in writing C Durable signs shall be installed at the operator s station and on the outside of the crane warning that ...

Page 12: ... Refer to ANSI ASME B30 10 F rope reeving for compliance with crane manufac turer s specifications if optional winch is used G electrical apparatus for malfunctioning signs of excessive deterioration dirt and moisture accumula tion H hydraulic system for proper oil level and leaks daily I tires for recommended inflation pressure cuts and loose wheel nuts J connecting pins and locking device for we...

Page 13: ...ANES NOT IN REGULAR USE 44 A crane which has been idle for a period of over one month or more but not less than six months shall be given an inspection conforming with the initial regular frequent inspections 45 A crane which has been idle for a period of over six months shall be given a complete inspection conform ing with the initial regular frequent inspection requirements INSPECTION RECORDS 46...

Page 14: ...e following are examples A functional operating mechanism B safety devices C control systems 55 Repairs or replacements shall be provided as needed for operation The following are examples A critical parts of functional operating mechanisms which are cracked broken corroded bent or exces sively worn B critical parts of the crane structure which are cracked bent broken or excessively corroded C cra...

Page 15: ...th saddles equalizer sheaves or other sheaves where rope travel is limited 2 sections of the rope at or near terminal ends where corroded or broken wires may protrude ROPE REPLACEMENT 59 No precise rules can be given for determination of the exact time for replacement of rope since many variable factors are involved Continued use in this respect depends upon good judgement by a designated person i...

Page 16: ...n each side of the place where the rope is to be cut to prevent unlaying of the strands On pre formed rope one seizing on each side of the cut is required On non preformed ropes of 7 8 in 22 mm diameter or smaller two seizings on each side of the cut are required and for non preformed rope 1 in 25 mm diameter or larger three seizings on each side of the cut are required 66 During installation care...

Page 17: ... it should be replaced Items to look for while inspecting the cables are 1 Broken strands 2 Kinks and flattened sections 3 Corrosion and abrasion LIFE OF WIRE LINE WIRELIF 10 98 1 6 0 0 WIRE LINE LUBRICATION Lubrication of the wire line serves two important purposes 1 helps to prevent corrosion 2 lubricates the cable strands to reduce wear due to flexing and abrasion caused by contact with the she...

Page 18: ...op of the plates the results become threefold 1 The exposed portion of the plate will become sulfated 2 The portion of the plate exposed is not usable 3 That portion of the acid remaining becomes more concentrated and may cause more rapid deterioration of the remaining parts of the battery Keep A Relatively Clean Battery The battery should be kept clean Batteries filled with acid and which are not...

Page 19: ... are uniform but not up to full charge a low rate of charge should be attempted for an extended time This usually will recover a badly sulfated battery Replacing a Battery If it is necessary to replace a battery and a dry charge battery is used the following procedure applies 1 Fill the battery with electrolyte of the proper specific gravity 2 Place the battery on charge according to the manufactu...

Page 20: ...TY To inform the operator of the hazard of proximity or contact with the crane load during operation FUNCTION STAY CLEAR OF LOAD DECAL 040518 PART NO FIG SD 1 To inform the operator of possible danger at scissors point on crane FUNCTION Both sides of lift cylinder PLACEMENT SCISSORS POINT DECAL 1 QUANTITY 040519 PART NO FIG SD 3 FIG SD 2 1 7 0 0 View thousands of Crane Specifications on FreeCraneS...

Page 21: ...ATION INSTRUCTIONS DECAL 040579 PART NO FIG SD 5 1 7 1 0 To inform the operator of the hazard involved with contacting electrical power lines with crane boom FUNCTION Both sides of end of lower boom PLACEMENT ELECTROCUTION HAZARD DECAL 2 QUANTITY 040529 PART NO View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 22: ...80 PART NO FIG SD 8 FIG SD 7 On the lift cylinder near the load sensor PLACEMENT 1 QUANTITY To inform the operator that the load sensor is pre set and that tampering with the sensor may cause potentially hazardous situation FUNCTION LOAD SENSOR DECAL 040587 PART NO 1 7 2 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 23: ...AD CHART DECAL 320321 1 10 3M STRIPING DECAL 040620 6 5 FT 9 3M AUTO CRANE DECAL 040624 2 8 ANGLE INDICATOR DECAL 320318 1 7 DANGER AN UNTRAINED OPERATOR DECAL 040580 1 6 CAUTION INSPECT VEHICLE DECAL 040579 1 5 A C LOGO DECAL 040622 1 4 3203 DECAL 320317 2 3 DANGER ELECTROCUTION HAZARD DECAL 040529 2 2 DANGER STAY CLEAR OF BOOM DECAL 040517 2 1 DESCRIPTION P N QTY ITEM View thousands of Crane Spe...

Page 24: ...N CYLINDER GREASE WITH MOBILPLEX EP 2 OR EQUIVALENT ZERKS X BOOM CYLINDER PINS CHECK AROUND CYLINDER ROD FOR EXCESS FLUID LEAKAGE X BOOM CYLINDER CHECK TIGHTEN AS REQUIRED X ALL OTHER BOLTS SEALED BEARING REPLACE IF ROUGH OR LOOSE X SHEAVE BEARINGS CHECK TERMINALS FOR TIGHT CONNECTIONS X MOTOR CONNECTION CHECK TORQUE TO 85 FT LBS DRY AS REQUIRED X MOUNTING BOLTS VISUAL INSPECTION X HYD HOSES CHECK...

Page 25: ...thorized parts Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability Once a bolt has been torqued to its rated capacity and then removed the bolt should be replaced with a new one Auto Crane Company recommends that this crane be serviced per Crane Inspection Log P N 999978 These logs should be filled in at the intervals noted and kept as ...

Page 26: ...t Locate cables so that they will be protected Avoid sharp edges Use the No 083800 frame clips provided to hold cables securely in place 3 If the battery is grounded to the engine it may be necessary to add an additional ground cable from the engine to the chassis frame to obtain maximum power at crane 3203PINST 2 99 ASSEMBLY INSTALLATION INSTRUCTIONS 3203P PR PRX 2 1 0 0 View thousands of Crane S...

Page 27: ...Boom Support Auto Crane P N 725045 SUGGESTED BOOM SUPPORT P N 725045 AW725045 3 99 2 2 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 28: ...AW320301 2 99 GENERAL ASSEMBLY P N 320301 3203P 7 11 15 3 1 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 29: ...AW320301 2 99 GENERAL ASSEMBLY P N 320301 3203P 7 11 15 3 1 0 1 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 30: ... 008400 3 22 HEX LOCK NUT 1 4 NC 016300 1 21 ANGLE INDICATOR 320453 1 20 CAPSCREW 1 4 28 NF x 1 2 005406 6 19 MANUAL MID BOOM RETAINER 320391 1 18 CAPSCREW 1 4 28 NF x 3 4 005501 1 17 MANUAL BOOM RETAINER 320415 1 16 MANUAL BOOM 320423 1 15 CABLE HOIST 320338 62 FT 14 TRAVELING BLOCK 320433 REF 1 13 PIN ASSEMBLY w LANYARD 370002 1 12 MANUAL MID BOOM 320449 1 11 REARING RETAINER 320368 1 10 SPLIT L...

Page 31: ...59 HOSE ASSEMBLY 320465 1 58 BREATHER FILTER 330584 1 57 VELOCITY FUSE 301103 1 56 FLOW REGULATOR 320343 1 55 CAPSCREW 1 4 20 NC x 5 8 005401 2 54 POWER CABLE ASSEMBLY 320488 1 53 UPPER TWECO CLAMP 320372 1 52 SPLIT LOCK WASHER 1 2 021500 6 51 CAPSCREW 1 2 13 NC x 1 1 4 011510 4 50 MALE TRECO CONNECTOR REF 1 49 UPPER TWECO BRACKET 320515 1 48 BACK UP RETAINER 320448 1 47 CABLE RETAINER GUARD 32044...

Page 32: ...P 000115 1 85 GROMMET 750282 1 84 SNAP RING 320333 1 83 BRAKE GUIDE PLATE 320495 1 82 BRAKE WRENCH 320507 1 81 CAPSCREW 5 8 NF 013502 1 80 HEX NUT 5 8 NF 018302 1 79 HEX NUT 1 2 NC 017701 6 78 CAPSCREW 1 2 NC x 1 1 2 012197 2 77 DESCRIPTION P N QTY ITEM 3 1 0 4 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 33: ...AW320303 2 99 GENERAL ASSEMBLY P N 320303 3203PR 7 11 15 3 1 1 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 34: ...AW320303 2 99 GENERAL ASSEMBLY P N 320303 3203PR 7 11 15 3 1 1 1 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 35: ...2 SELF TAPPING CAPSCREW 12 x 1 2 002605 4 21 COVER 320431 1 20 RIGHT RELAY PANEL BRACKET 320396 1 19 LEFT RELAY PANEL BRACKET 320395 1 18 RELAY PANEL ASSEMBLY 680054 1 17 SPLIT LOCK WASHER 3 8 ZP 021100 11 16 CAPSCREW 3 8 x 3 4 NC GR 8 008400 3 15 PUMP BRACKET REF 1 14 HYDRAULIC ROTATION MOTOR 480027 1 13 HALF LOCK HEX NUT 3 4 018600 1 12 CAPSCREW 3 4 x 6 NC 014304 1 11 CAPSCREW 1 x 5 1 2 NC 33018...

Page 36: ...IFOLD SERIES 330306 1 58 DIRECTIONAL VALVE ASSEMBLY 300204 2 57 HEX LOCK NUT 1 4 NC 016300 1 56 GEAR KEY 340602 1 55 WORM GEAR 320334 1 54 ZERK 239000 2 53 CAPSCREW 1 2 x 1 1 2 NC 010201 2 52 CAPSCREW 1 4 x 1 NC 005604 4 51 SPLIT LOCK COLLAR 330468 2 50 CAPSCREW 1 4 28 x 3 4 005501 1 49 CAPSCREW 1 4 28 x 1 2 005406 6 48 BOOM RETAINER 320391 1 47 90º STRAIGHT ELBOW 3 8 NPT 200547 REF 1 46 BREATHER ...

Page 37: ...1 95 LOAD SENSOR 320472 1 94 REDUCER 7 8 14 6 ORP 330058 1 93 HYDRAULIC TUBE ASSEMBLY 320467 2 92 HYDRAULIC TUBE ASSEMBLY 320490 1 91 HYDRAULIC TUBE ASSEMBLY 320491 1 90 HYDRAULIC TUBE ASSEMBLY 320410 1 89 HYDRAULIC TUBE ASSEMBLY 320409 1 88 HYDRAULIC TUBE ASSEMBLY 320408 001 1 87 HYDRAULIC TUBE ASSEMBLY 320407 1 86 SPACER 330484 1 85 BOOM CYLINDER HYDRAULIC TUBE ASSEMBLY 320469 1 84 POWER CABLE A...

Page 38: ...AW320304 2 2000 GENERAL ASSEMBLY P N 320304 3203PRX 7 11 15 3 1 2 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 39: ...AW320304 2 2000 GENERAL ASSEMBLY P N 320304 3203PRX 7 11 15 3 1 2 1 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 40: ... 1 23 FLAT WASHER 1 022502 2 22 CAPSCREW 1 8 NC x 1 1 8 015017 2 21 MID BOOM 320421 1 20 CAPSCREW 1 4 28 NF x 3 4 005501 3 19 MANUAL BOOM RETAINER 320415 1 18 MANUAL BOOM w CROWN 320423 001 1 17 HOIST CABLE 320338 62 FT 16 TRAVELING BLOCK REF 1 15 PIN ASSEMBLY w LANYARD 370002 1 14 SPLIT LOCK WASHER 1 4 020200 23 13 CLIP 000115 2 12 NYLATRON BOOM PAD 480036 2 11 BEARING RETAINER 320368 1 10 LOWER ...

Page 41: ...01 1 58 HALF LOCK NUT 5 8 18 NF 018100 1 57 CAPSCREW 5 8 18 NF x 3 012701 1 56 HEX NUT 1 8 NC 019105 1 55 CAPSCREW 1 8 NC x 4 330057 1 54 PUMP BRACKET REF 1 53 STRAIGHT 90º ELBOW 3 8 NPT 200547 furnished with item 47 REF 1 52 BREATHER CAP 200545 furnished with item 47 REF 1 51 BOOM PIVOT 320411 2 50 BOOM PIVOT BEARING 400500 2 49 RIGHT RELAY PANEL BRACKET 320396 1 48 HYDRAULIC PUMP RESERVOIR 32033...

Page 42: ...AULIC TUBE ASSEMBLY 320490 1 95 HYDRAULIC TUBE ASSEMBLY 320491 1 94 HYDRAULIC TUBE ASSEMBLY 320489 2 93 HYDRAULIC TUBE ASSEMBLY 320410 1 92 HYDRAULIC TUBE ASSEMBLY 320409 1 91 HYDRAULIC TUBE ASSEMBLY 320408 001 1 90 HYDRAULIC TUBE ASSEMBLY 320407 1 89 HYDRAULIC TUBE ASSEMBLY 320469 1 88 HYDRAULIC TUBE ASSEMBLY 330275 1 87 CAPSCREW 1 4 20 NC x 1 3 4 005810 4 86 MALE TWECO CONNECTOR 330258 1 85 UPPE...

Page 43: ... SWITCH ASSEMBLY 320556 1 128 SCREW 1 4 20 x 3 4 005500 4 127 NUT 1 4 20 015900 10 126 DRIVE ZERK 239000 2 125 HYDRAULIC TUBING BRACKET 320483 1 124 SHIP KIT 680058 1 123 THREAD CUTTING SCREW 10 24 x 3 4 320371 3 122 SOLENOID VALVE ASSEMBLY WIRING DIAGRAM 320480 1 121 HEX NUT 3 8 NC 320372 3 120 SPLIT LOCK COLLAR 330468 2 119 CAPSCREW 1 2 NC x 1 1 2 010201 2 118 LOAD SENSOR 320472 1 117 REDUCER 10...

Page 44: ...1 4 x 1 2 NF 005406 6 9 HEX NUT 1 4 x 3 4 NF 018100 1 8 CAPSCREW 5 8 x 1 3 4 NF 012200 1 7 SHEAVE ASSEMBLY REF BEARING ONLY 200100 227401 1 6 POSITION PIN 320328 1 5 BOOM RETAINER 320391 1 4 NYLATRON PAD 480036 2 3 LOWER BOOM 320432 1 2 MANUAL BOOM w CROWN 320422 1 1 DESCRIPTION P N QTY ITEM 3 1 3 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications...

Page 45: ...ASHER 1 4 020200 4 8 BOOM RETAINER 320391 1 7 FLAT WASHER 1 022502 2 6 CAPSCREW 1 x 1 1 8 015017 2 5 NYLATRON BOOM PAD 480036 2 4 CAPSCREW 1 x 4 NC 330057 1 3 HEX NUT 1 8 NC 019105 1 2 BOOM 320517 1 1 DESCRIPTION P N QTY ITEM 3 1 4 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 46: ...AW220 2 2000 2 BLOCK ASSEMBLY 3203PRX 3203H SERIES 3 2 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 47: ... 1 4 002602 2 9 WR 14 16 TERMINAL 000101 2 8 HEX LOCK NUT 1 4 20NC 016300 1 7 HEX HD SCREW 1 4 20NC x 1 005604 1 6 RETURN SPRING 320554 1 5 STRAIGHT CORD CONNECTOR 642918 1 4 SWITCH COVER 320550 1 3 LOAD SENSOR SWITCH 646900 1 2 BAIL WELDMENT 320546 1 1 DESCRIPTION P N QTY ITEM 3 2 1 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneS...

Page 48: ...RE TERMINAL 000300 1 6 BUTT SPLICE WIRE TERMINAL 000302 2 5 D RING 320570 5 4 15 JIFFY CLIP 000115 3 3 REEL MOUNT BRACKET 320551 1 2 CABLE REEL 320521 1 1 DESCRIPTION P N QTY ITEM 3 2 2 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 49: ...HOIST ACTUATOR ASSEMBLY P N 320324 AW320324 2 99 3 3 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 50: ... BEARING 300056 3 24 BALL 360345 2 23 RIGHT HAND WORM GEAR 320312 1 22 OUTPUT SHAFT 320323 1 21 SPUR GEAR SHAFT 300053 1 20 RETAINER PLATE 360342 1 19 KEY RD 5 16 x 5 16 x 15 16 LG 300052 2 18 KEY 1 4 SQ x 2 3 4 LG 341561 1 17 KEY 3 16 SQ x 1 9 16 LG 300050 1 16 15 KEY 3 16 SQ x 1 2 LG 300049 1 14 BRAKE HUB 360339 1 13 GEAR HOUSING 300048 1 12 SPUR GEAR HOUSING 300047 1 11 BRAKE HOUSING 360336 1 1...

Page 51: ...54 REDUCER 4 NPT 2 NPT 300074 1 53 PLUG PIPE 6 NPT HEX SOC HEADLESS 300073 1 52 PLUG PIPE 4 NPT SQ HD 300070 2 51 REDUCER 6 NPT 2 NPT 300069 1 50 O RING 1 OD x 1 8 THICK 300068 1 49 12V MOTOR 300067 1 48 RELIEF FITTING 300066 2 47 WOODRUFF KEY 300065 1 46 BRAKE COVER GASKET 360359 1 45 GEAR HOUSING COVER GASKET 300064 1 44 SPUR GEAR HOUSING GASKET 300063 1 43 GASKET BEARING 300062 2 42 90º ELBOW 1...

Page 52: ...0201 2 9 HOUSING 330472 1 8 BEARING 330485 2 7 OIL SEAL 330486 2 6 SHAFT ASSEMBLY 330420 1 5 CAPSCREW 1 2 13NC x 1 3 4 011603 2 4 SPACER 330484 1 3 LOCK WASHER 1 2 021500 4 2 HEX NUT 1 2 13NC 017701 4 1 DESCRIPTION P N QTY ITEM 3 4 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 53: ... WASHER 330100 2 9 BLOCK 320404 2 8 HEX HALF LOCK NUT 5 8 NC 018200 1 7 HEX HD SCREW 5 8 NC x 3 1 2 013512 1 6 SHEAVE ASSEMBLY w BEARING 200909 1 5 TRAVELING BLOCK 320403 2 4 BLOCK PIN 320434 2 3 HITCH PIN 360124 2 2 SWIVEL HOOK 100309 1 1 DESCRIPTION P N QTY ITEM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 54: ...11 CAPSCREW 3 8 NC x 1 1 2 360456 1 10 COIL SPRING 360368 1 9 CAPSCREW 1 4 NC x 1 360453 6 8 BRAKE BALL 360345 2 7 RETAINER PLATE 360342 1 6 BRAKE HUB 360339 1 5 BRAKE HOUSING 360336 1 4 HOUSING COVER 360450 1 3 CAM PLATE 360331 1 2 FLAT SPRING 360367 1 1 DESCRIPTION P N QTY ITEM 3 6 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCran...

Page 55: ...flat spring 1 on capscrew 10 10 Secure retainer plate 6 and flat spring 1 to housing cover 3 using capscrews 8 and washers 14 11 Using capscrews 8 and thead seals 13 attach housing cover 3 to brake housing 4 12 Test brake by shifting winch to UP then DOWN to see if brake is working in proper rotation If not remove housing cover 3 and locate brake balls 7 in opposite set of slots of cam plate 2 13 ...

Page 56: ...WASHER 1 2 021500 2 7 HEX NUT 1 2 NC 017701 2 6 CAPSCREW 1 2 NC x 1 1 4 011510 2 5 UPPER TWECO CLAMP 320372 1 4 TWECO POWER CONNECTOR 330258 1 3 UPPER TWECO BRACKET 320515 1 2 POWER CABLE ASSEMBLY 320488 1 1 DESCRIPTION P N QTY ITEM 3 7 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 57: ...3203Pdim 2 99 GENERAL DIMENSIONS 3203P 5 1 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 58: ...3203PRdim 2 99 GENERAL DIMENSIONS 3203PR 5 2 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 59: ...3203PRXdim 2 99 GENERAL DIMENSIONS 3203PRX 5 3 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 60: ...AW038 2 99 HYDRAULIC ASSEMBLY 3203PRX 6 1 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 61: ...C TUBE ASSEMBLY 320407 1 21 90º ELBOW 6 SWIVEL 6 JIC 480194 2 20 90º ELBOW 8 NPTM 6 JIC 202759 1 19 45º ELBOW 8 NPTM 6 JIC 320350 1 18 HYDRAULIC TUBE ASSEMBLY 320409 1 17 HYDRAULIC TUBE ASSEMBLY 320408 001 1 16 HEX HEAD PLUG 10 ORB 330072 2 15 REDUCER 10 ORB 8 ORP 330274 1 14 90º ELBOW 8 ORB 6 JIC 330272 3 13 REDUCER 10 ORB 6 ORP 330058 1 12 90º ELBOW 6 ORB 6 JIC 241175 2 11 10 9 8 ADAPTER 6 ORB 6...

Page 62: ...AW039 2 99 HYDRAULIC ASSEMBLY 3203PR 6 2 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 63: ... 1 19 90º ELBOW 8 NPTM 6 JIC 202759 1 18 45º ELBOW 8 NPTM 6 JIC 320350 1 17 90º ELBOW 6 SWIVEL 6 JIC 480194 2 16 HYDRAULIC TUBE ASSEMBLY 320408 001 1 15 HYDRAULIC TUBE ASSEMBLY 320409 1 14 HEX HEAD PLUG 10 ORB 330072 2 13 90º ELBOW 6 ORB 6 JIC 241175 2 12 REDUCER 10 ORB 6 ORP 330058 1 11 90º ELBOW 8 ORB 6 JIC 330272 3 10 REDUCER 10 ORB 8 ORP 330274 1 9 8 7 6 ADAPTER 6 ORB 6 JIC 200876 3 5 HYDRAULI...

Page 64: ...96 1 8 VELOCITY FUSE 301103 1 7 90º ELBOW 6 ORB 6 NPTM 320370 1 6 HOSE CLAMP 6 083803 1 5 LOAD SENSOR 320560 1 4 TEE 340344 1 3 FLOW REGULATOR 320343 1 2 90º ELBOW 6 SWIVEL 6 JIC 241175 1 1 DESCRIPTION P N QTY ITEM 6 3 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 65: ...NG BRACKET KIT 320335 007 1 7 RESERVOIR KIT 320335 006 1 6 MOTOR 320335 005 1 5 RELIEF VALVE KIT 320335 004 1 4 PUMP KIT 320335 003 1 3 RELEASE VALVE KIT 320335 002 1 2 ADAPTER KIT 320335 001 1 1 DESCRIPTION P N QTY ITEM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 66: ... BRACKET KIT 320335 007 1 7 RESERVOIR KIT 320336 006 1 6 MOTOR 320335 005 1 5 RELIEF VALVE KIT 320336 003 1 4 PUMP KIT 320335 003 1 3 RETURN PORT PLUG KIT 320336 002 1 2 ADAPTER KIT 320336 005 1 1 DESCRIPTION P N QTY ITEM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 67: ... adjust 3 16 Allen screw and then re tighten nut Proceed again until pressure reading is a constant 1000 psi If valve is not set and boom reaches the full down position boom up and keep trying Remove gauge and replace plug when adjustment is complete Note 3203 PRX extendible boom cylinder 202711 requires no adjustment to counter balance valve if replaced COUNTERBALANCE VALVE SETTING 3203 SERIES 32...

Page 68: ...ide of the pendant goes to center terminal of rotation switch from pin D 2 HOIST UP BOOM DOWN EXTEND OUT DON T OPERATE BUT ALL OTHER FUNCTIONS OPERATE PUMP RUNS WHEN BOOM DOWN AND EXTEND FUNCTIONS ARE TRIED THESE FUNCTIONS ARE TIED INTO THE ANTI TWO BLOCK AND CRANE OVERLOAD SENSOR SYSTEMS THE CRANE IS SHUT DOWN WHEN THE SENSORS OPEN THE GROUND CIRCUIT FROM THE FUNCTIONS A Check two block bail and ...

Page 69: ...hen hoist down is picked then hoist up relay is bad If test light doesn t light put light across upper power terminals of hoist down relay and pick hoist down If light comes on replace hoist down relay NOTE THERE ARE OTHER WAYS TO TEST FOR CIRCUIT CONTINUITY SUCH AS USING VOLT METER OR TEST LIGHT AND FOLLOWING CIRCUIT THROUGH BY TESTING AT EACH POINT FOR VOLTAGE TO GROUND 4 ALL HYDRAULIC FUNCTIONS...

Page 70: ...ermittent when cylinders are extended then check hydraulic fluid level E Boom locks up and won t come down when fully raised This is caused by too high pump pressure which causes overload system to activate Set relief pressure at 2100 psi Unlock boom by disconnecting wire from terminal 6 of timing relay Reconnect wire after boom is moved If pressure is correct and problem continues then replace ov...

Page 71: ...R814 000302 8 5 WIRE TERMINAL 000300 2 4 WIRE TERMINAL 2RC 10 001102 1 3 CORD CONNECTOR 642908 3 2 SOLENOID VALVE 300204 REF 1 DESCRIPTION P N QTY ITEM 7 1 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 72: ...814 000302 5 5 WIRE TERMINAL 000300 1 4 WIRE TERMINAL 2RC 10 001102 1 3 CORD CONNECTOR 642908 2 2 SOLENOID VALVE 300204 REF 1 DESCRIPTION P N QTY ITEM 7 2 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 73: ... TERMINAL RING 000101 7 8 BOOT 640302 2 7 RECESSED CROSS PAN HD SCREW 8 x1 001207 4 6 CONDUCTOR CABLE 800629 17 5 TOGGLE SWITCH 622000 2 4 PENDANT HOUSING GASKET 370132 1 3 PENDANT COVER 370131 1 2 PENDANT BOX 370130 1 1 DESCRIPTION P N QTY ITEM View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 74: ...AW680064 2 99 PENDANT ASSEMBLY P N 680064 3203PR 7 5 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 75: ...TED 019700 1 14 O RING 642100 3 13 12 TERMINALS T B 000101 15 11 11 PIN BAYONET PLUG 320563 1 10 TY RAP CABLE TIE 634401 2 9 CONDUCTOR CABLE 800630 18 FT 8 CABLE ADAPTER 633801 1 7 PAN HEAD SCREW 8 x 1 1 4 005101 2 6 PAN HEAD SCREW 6 x 3 4 001004 10 5 BOOT TOGGLE SWITCH 640300 3 4 TOGGLE SWITCH 622000 1 3 BOTTOM COVER 631700 1 2 PENDANT HOUSING 631602 1 1 DESCRIPTION P N QTY ITEM View thousands of...

Page 76: ...AW680065 2 99 PENDANT ASSEMBLY P N 680065 3203PRX 7 6 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 77: ...1 750 15 WHITE 16GA 600V 1C WIRE 800592 1 14 O RING 642100 4 13 12 TERMINALS T B 000101 24 11 JUMPER 636600 3 10 TY RAP CABLE TIE 634401 2 9 CONDUCTOR CABLE 800632 18 FT 8 CABLE ADAPTER 633801 1 7 PAN HEAD SCREW 8 x 1 1 4 005101 2 6 PAN HEAD SCREW 6 x 3 4 001004 10 5 BOOT TOGGLE SWITCH 640300 4 4 TOGGLE SWITCH 622000 1 3 BOTTOM COVER 631700 1 2 PENDANT HOUSING 631601 1 1 DESCRIPTION P N QTY ITEM V...

Page 78: ...AW680055 2 99 RELAY ASSEMBLY P N 680055 3203P 7 7 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 79: ...CEPTACLE CAP 320564 1 16 CAPSCREW 1 4 20 NC x 1 2 005901 7 15 HEX NUT 1 4 20 NC 015900 7 14 SPLIT LOCK WASHER 1 4 020200 7 13 WASHER 10 020001 6 12 HEX NUT 10 32 NF 015600 6 11 3203P RECEPTACLE ASSEMBLY 680057 1 10 CONDUCTOR 659904 2 9 CONDUCTOR 658300 2 8 7 CONDUCTOR 600304 3 6 CONDUCTOR 622325 1 5 CONDUCTOR 622327 1 4 CONDUCTOR 622323 2 3 POWER CABLE TWECO MALE 330258 REF 1 2 RELAY 200182 3 1 DE...

Page 80: ...AW680054 2 99 RELAY ASSEMBLY P N 680054 3203PR 7 8 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 81: ...18 RELAY PANEL BRACKET 330249 200 1 17 CONDUCTOR ASSEMBLY 14 TURN 330259 1 16 CAPSCREW 6 32 x 1 1 2 002602 1 15 CONDUCTOR ASSEMBLY 16 BOOM 330261 1 14 TERMINAL WIRE SPLICE 001102 2 13 TERMINAL BOARD 635203 1 12 RELAY PANEL PLATE 320479 1 11 CONDUCTOR 600304 2 10 TWECO CONNECTOR ASSEMBLY REF 330258 1 9 CONDUCTOR 330257 1 8 DROP OUT RELAY 320355 1 7 CONDUCTOR 622324 1 6 CONDUCTOR 622323 2 5 CONDUCTO...

Page 82: ...AW320457200 2 99 RELAY ASSEMBLY P N 320457 200 3203PRX 7 9 0 0 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 83: ...W 1 4 20 x 1 2 005901 4 20 SPLIT LOCK WASHER 1 4 020200 6 19 NUT 1 4 20 015900 6 18 RELAY PANEL BRACKET 330249 200 1 17 CONDUCTOR ASSEMBLY 14 TURN 330259 1 16 CAPSCREW 6 32 x 1 1 2 002602 1 15 CONDUCTOR ASSEMBLY 16 BOOM 330261 1 14 TERMINAL WIRE SPLICE 001102 2 13 TERMINAL BOARD 635203 1 12 RELAY PANEL PLATE 320479 1 11 CONDUCTOR 600304 2 10 TWECO CONNECTOR ASSEMBLY REF 330258 1 9 CONDUCTOR 330257...

Page 84: ...st F E Using an ohm meter or test light check across posts A B You should get an ohm reading or your test light should be on when you have the relay activated With the relay still activated check across posts C D You should have no ohm reading or test light at this point with relay activated At this point disconnect 12V and 12V from posts F E This should let relay return to its normal position Usi...

Page 85: ...320321 2 99 LOAD CHART 3203P PR PRX 9 9 9 9 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Page 86: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

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