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Austlift 121002, User Manual

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USER MANUAL

LEVER BLOCK L-3

, L-4

Standard: 121002, 121005, 121010, 121015, 121020, 121025, 121030, 121035

121305, 121310, 121315, 121320, 121325, 121330, 121335, 121620, 121625

Overload Protection: 121107, 121111, 121115, 121130, 121190

Lifting Your Business to A Higher Level

1300 100 120

www.austlift.com.au
AUSTRALIAN LIFTING CENTRE PTY LTD

Summary of Contents for 121002

Page 1: ...0 121015 121020 121025 121030 121035 121305 121310 121315 121320 121325 121330 121335 121620 121625 Overload Protection 121107 121111 121115 121130 121190 Lifting Your Business to A Higher Level 1300 100 120 www austlift com au AUSTRALIAN LIFTING CENTRE PTY LTD ...

Page 2: ...in a safe correct and economic way Acting In accordance with these instructions helps to avoid dangers reduce repair cost and downtime and to increase the reliability and lifetime of the hoist apart from the operating instructions and the accident prevention act valid for the respective country and area where the hoist is used Also the commonly accepted regulations for safe and professional work m...

Page 3: ...s available The lever block can also be used to tighten and pull loads etc Standard chain lengths are 1 5 metres however longer chain lengths are available upon request Llifting Lowering Feature Five prominent features in design and in service are Inherent with L3 Series Lever Block Safety in operation with chain hold function while switching direction High efficiency and Light lever pull effort L...

Page 4: ...l bearing swivel hook Spare parts available refer to page 67 L3 Series Lever Block Come Along Austlift L 3 series lever blocks are used for general hoisting in the mining construction industrial and domestic situations Commonly used for short lifts and pulling applications Certified 250kg 9t WLL From Instruction Manual AS NZS 1418 2 4 Australian Lifting Centre USER INSTRUCTION MANUAL SERIES LEVER ...

Page 5: ...0 6 9 121025 1 5 3 2 4 8 363 20 195 181 450 368 121325 3 121625 6 9x2 121030 1 5 6 3 9 45 370 28 195 232 542 368 121330 3 9x3 121035 1 5 9 13 5 375 43 366 195 645 368 121335 3 Chain Size mm CODE Lift Length M WLL T Test Load T Effects required N Nt kg DIMENSION mm A B C min D 6 3 121107 1 5 0 8 1 12 140 7 0 152 128 295 256 6 3 121111 1 5 1 1 5 185 7 2 152 128 295 256 7 1 121115 1 5 1 6 2 4 234 11 ...

Page 6: ...ow the load chain or hooks to be used as a ground for welding and never touch them with live welding electrodes 6 Never use the lever hoist with twisted kinked damaged or worn load chains and never attempt to lengthen or modify the load chain 7 Always use proper slings and attachments in the correct manner and confirm that they are seated properly in the hooks Also confirm that the safety catch as...

Page 7: ...trong enough to support the intended load to be lifted 18 The changeover lever must be set to the UP position when the lever hoist is under a load during hoisting or pulling operations In some cases with light loads less than 2 of the WLL if the changeover lever or hub is set to the neutral position the freewheeling system will function and the lever hoist will not be able to support the load 19 L...

Page 8: ...use 1 Don t perform excessive fixed dragging 2 Don t apply a load greater than work load limit 3 Don t use damaged or deformed parts 4 Don t use the chain with a twist or kink 8 Australian Lifting Centre USER INSTRUCTION MANUAL SERIES LEVER BLOCK L 3 SERIES STANDARD OVERLOAD PROTECTION ...

Page 9: ...ly or in a excessively fasten 7 Don t use the hoist unless the lock pawl is fully engaged from holder plate 8 Don t put the upper and lower hooks out of alignment with the chain 9 Don t give block shock load pressures 9 1300 100 120 USER INSTRUCTION MANUAL SERIES LEVER BLOCK L 3 SERIES STANDARD OVERLOAD PROTECTION ...

Page 10: ...wl perfectly engages the remaining plate from out side A Normal State of Use A A Caution Do not operate the hoist with a load or the weight of the chain itself loaded on the holding side 3 Adjusting the length of the chain Caution 1 Pull a small load up and down a few times to see that the brake will not slip 2 If the rotational play of the grip ring is too large adjust the brake according to Insp...

Page 11: ...eafter grip the gripring rotate it clockwise a little until engaged 2 Pushitin Theretainingpawlwillautomatically set itself outside of the retaining plate Caution If the grip ring is pushed in with undue force the gear may be chipped or otherwise broken If it does not set property please try again and if the problem persists take the block out of service for inspection and repair C3 1 2 Tip The le...

Page 12: ...if the gear cover gear side plate 1 top hook hook pin guide load sheave pinion shaft or side plate 2 has been damaged 4 In assembling wash all parts well with degreaser The teeth on the center line of two marks at the B gear spline should be disposed across the 1 in the inner outer arrangement in the case of the 0 75T model in the inner outer relation in the case of 3 ton model and in the free pos...

Page 13: ...cting them 6 How to adjust the brake Disconnect the grip ring and with the change lever in central position pull the chain carrying the hook strongly by a hand in the lowering direction whereupon the brake is set in tightly engaged position Then fit the grip ring in such a manner that its projection Lug mark box will be aligned with the lug mark box of the change gear 13 1300 100 120 USER INSTRUCT...

Page 14: ...ALC UIM LB L 3 1210xx 1211xx 1213xx_19 6T 9T Bottom Hook 38 Lever Block Spare Parts 14 Australian Lifting Centre USER INSTRUCTION MANUAL SERIES LEVER BLOCK L 3 SERIES STANDARD OVERLOAD PROTECTION ...

Page 15: ...021230SP 021330SP 6 3 020260SP 020360SP 020460SP 020560SP 021260SP 021360SP 9 WLL T NO 19 NO 20 NO 21 NO 22 NO 23 NO 25 Brake Spring Brake Pawl C W Nut Washer Brake Disc Ratchet Gear Brake Cove Brake Ring 0 25 0 5 022105SP 0 8 021907SP 022007SP 022107SP 022207SP 022307SP 022507SP 1 1 6 021915SP 022015SP 022107SP 022215SP 022315SP 022515SP 3 2 021930SP 022030SP 022130SP 022230SP 022330SP 022530SP 6...

Page 16: ...P 022960SP 023060SP 023260SP 9 WLL T NO 35 NO 36 NO 37 NO 38 Grip Ring Pinion Nut Load Chain Bottom Hook Set Pin for Load Chain Hook safety Latch 0 25 024105SP 0 5 024107SP 0 8 023507SP 023607SP 023706SP 023807SP 024007SP 024110SP 1 023706SP 023810SP 024010SP 024115SP 1 6 023515SP 023615SP 023707SP 023815SP 024015SP 024120SP 3 2 023530SP 023630SP 023709SP 023830SP 024030SP 024130SP 6 3 023560SP 02...

Page 17: ... 48 Hook Bolt nut Set Up Down Change Lever 0 25 0 5 0 8 024707SP 024907SP 1 024710SP 1 6 024715SP 024915SP 3 2 024730SP 024930SP 6 3 024760SP 024960SP 9 17 1300 100 120 USER INSTRUCTION MANUAL SERIES LEVER BLOCK L 3 SERIES STANDARD OVERLOAD PROTECTION ...

Page 18: ...ice 1300100120 Australian Lifting Centre www austlift com au Head Office NSW 43 Frank Street Wetherill Park NSW 2164 Ph 02 9757 2277 WA Office 42 Mulgul Road Malaga WA 6090 Ph 08 9248 6674 VIC Office 47 Technology Drive Sunshine West VIC 3020 Ph 03 9314 5525 QLD Office 7 Durbell Street Acacia Ridge QLD 4110 Ph 07 3272 0777 ALC UIM LB L 3 1210xx 1211xx 1213xx_19 ...

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