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3. Welding

Make  sure  all  areas  to  be  welded  are  cleaned  and  free 

from rust, paint, dirt, etc.

• 

The surface to be welded should be preheated. Ensure 

correct welding procedures are adopted in this case.

• 

First  position  the  lifting  point  then  tack  weld  all  four 

corners.

• 

around.  Make  sure  the  lifting  point  is  welded  to  the 

ends of the bow.

• 

To reach maximum penetration, ensure that the welding 

torch or electrode is held at a 45° degree angle.

• 

It is recommended that you weld the top joint of the 

lifting point with a larger electrode.

• 

Ensure that there are no cracks or pores in the welds 

or welded area.

• 

Allow  the  weld  to  cool  at  room  temperature.  Do  not 

use water or a fan to cool the weld.

• 

All  bare  and  unwelded  areas  should  be  painted  to 

avoid rust.

• 

All moving parts should be well lubricated after welding.

• 

MIG welding has less penetration than others and it is 

not recommended for welding G80 components.

Summary of Contents for 103901

Page 1: ...USER MANUAL WELD ON POINT COMPACT CODE 103901 103902 103904 103906 103909 1300 100 120 www austlift com au Australian Lifting Centre Pty Ltd ...

Page 2: ...carbon steel surface as a lifting point or to be used as a be used as an anchor point for load restraint applications Marked with chain size batch number grade WLL Austlift branded with manufacture quality mark This document hold the welding instructions Safety Factor 4 1 Alloy Steel AS NZS 3776 C1 C B D W ...

Page 3: ... 300 to 400 C Over 400 C WLL Reduction None 10 25 Do not use Warning Under no circumstances should you exceed the work load limit of this product WLL reduction must be taken into account when using in a cold or hot environment Do not use these products in an acidic environment Contact your supplier for advice if these products are used in a corrosive environment Do not treat this product with elec...

Page 4: ...ATE mm Min THICKNESS OF FILLET WELD mm WPC 1 8 800 800 11 7 WPC 2 8 1050 1050 15 8 WPC 4 8 1290 1290 19 10 WPC 6 8 1560 1560 24 15 WPC 9 8 1780 1780 30 18 General WARNING This chart provides the basic information of size of supporting material The thicker the material the bigger the plate that can be used Pleasecontactyournearestdistributorforfurtherinformation Positioning This product shall be in...

Page 5: ...fore any kind of welding is to be carried out Recommended welding electrode AS NZS 1553 or equivalent Welding Positioned so that it cannot cause any damage to the productorotherpartsoftheequipmenttowhichitiswelded The use of this product can not cause any injury to persons operating equipment Cannot cause any unintentional unhooking when in use Placed in a position so that it can be easily hooked ...

Page 6: ...h maximum penetration ensure that the welding torch or electrode is held at a 45 degree angle It is recommended that you weld the top joint of the lifting point with a larger electrode Ensure that there are no cracks or pores in the welds or welded area Allow the weld to cool at room temperature Do not use water or a fan to cool the weld All bare and unwelded areas should be painted to avoid rust ...

Page 7: ...eck for any scoring or cracksonallwelds andcomponents Check the latch rivet and spring Latch shall be working properly Inspection Triple weld runs may have to be conducted in order to reach minimum weld fillet area A WARNING The components should be taken out of service immediately if it shows any of the above faults A ...

Page 8: ...Lifting your business to a higer level 1300 100 120 ...

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