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© 2009 Austin Kontore LLC 

 

Page 5 of 12 

 

 
Leg Assemblies 

 

 

 

(2) 24” 2x8 Pine 
Angled 22° cuts 
Front Legs 

 

(2) 11 ½” 2x8 Pine 
Angled 22° cuts 
Rear Legs 

 

(6) 2 ½” Screws 

  Exterior Wood Glue 

 

 

A complete leg is an assembly consisting of a Front Leg (24

 angled) and Rear leg (11 ½

 angled). 

 

You will need a straight edge to help align the legs. An 
easy way to do this is to stack the lumber which makes the 
Seat and Back on top of each other, then clamp them to a 
work bench.  
 
Another option, if you are working on the floor, would be 
butt them against a wall. You can also tip the Back on its 
edge and use it (shown in this photo). 

 

 

Next, lay the two Front Legs on the large flat work surface; 
with the bottoms against the straight edge. They should 
be making a big triangle-like shape, with the bottoms of 
the legs flat against the guide/wall/straightedge.  
 

 

Important:

 Make sure to do this on a big smooth 

surface, like a large work bench.  

Note:

 You are building the legs on their sides, to make 

them easier to assemble. 

 

 

Put the (2) 11 ½

 Rear Leg pieces on top of the Front Legs.  

Note:

  Alignment of the Rear Legs will be easier if you 

slip a piece of scrap 2-by material under the ends of the 

Rear Legs, as shown in the photo. 

 

 

Summary of Contents for Leopold Bench Kit

Page 1: ... 2009 Austin Kontore LLC Page 1 of 12 Leopold Bench Kit Children s Version Assembly Guide Version 20091013C Austin Kontore LLC Austin TX kontore net 512 436 0512 ...

Page 2: ...ave any questions during assembly please give us a call at 512 436 0512 or send an e mail with your question to support kontore net Special Symbols Repeat The preceding step or series of steps will need to be repeated Important An important note which should be read before performing a step or series of steps Used to avoid potential assembly problems Goal More information on what you are trying to...

Page 3: ...xterior grade wood glue such as TiteBond II Construction Adhesive PowerGrab Liquid Nails can also be used but apply sparingly A quart of exterior deck sealant or exterior grade paint For our assembled version we use Olympic Maximum Waterproofing Sealant which is available in quart or 1 gallon sizes The Penetrating Oil Toner product provides color the grain still shows and excellent water protectio...

Page 4: ... 12 Included Materials Description Quantity Photo 31 2x8 Pine Straight 90 cuts Backrest 1 28 2x8 Pine Straight 90 cuts Seat 1 24 2x8 Pine Angled 22 cut Front Legs 2 11 2x8 Pine Angled 22 cuts Rear Legs 2 2 Exterior Grade Screws green 18 ...

Page 5: ...r would be butt them against a wall You can also tip the Back on its edge and use it shown in this photo Next lay the two Front Legs on the large flat work surface with the bottoms against the straight edge They should be making a big triangle like shape with the bottoms of the legs flat against the guide wall straightedge Important Make sure to do this on a big smooth surface like a large work be...

Page 6: ...th leg assemblies Remove the Rear Legs and spread glue in the triangle area Important Don t overdo the glue or the pieces won t come together nicely Make a small triangle of glue Important Construction adhesive does not stain and can be difficult to sand off Try to avoid getting any on the face exposed surfaces of the wood Clean up excess right away With the Rear and Front legs aligned and glued i...

Page 7: ...wo leg assemblies Using your screwdriver fasten the Rear Leg to the Front Leg with 3 screws REPEAT for both leg assemblies Important Make sure the angles look right that the feet of the legs are flat against your straight edge and that both finished leg assemblies are mirrors of each other Once the legs are screwed together you can test them by standing them up They may tip a bit but the bottom fe...

Page 8: ... make sure everything is plumb and level Stand the Leg Assemblies up They should be spaced 28 apart Note A helper is useful here While the legs are standing up spread a little glue on the tops of the Rear Legs REPEAT for both leg assemblies Important Construction adhesive does not stain and can be difficult to sand off Try to avoid getting any on the face exposed surfaces of the wood Clean up exce...

Page 9: ... using 4 screws You are fastening into the top of the Rear Leg two screws on each end Important Make sure that the seat is TIGHTLY screwed and FLUSH with the upright leg assembly The board should be right up against the Front Leg and sitting completely on the Rear Leg For additional strength drill two holes on the outside of the legs These holes should go though the face of the leg and into the ed...

Page 10: ...lies Make a pencil mark on both sides of the legs Remove the Back and apply thin layer of glue going no further than the line you just made Important Construction adhesive does not stain and can be difficult to sand off Try to avoid getting any on the face exposed surfaces of the wood Clean up excess right away Realign the Back on top of the glue Important Before putting the back in place check to...

Page 11: ... The edges should be flush Move to the opposite side of the back and fasten the back with another screw You will probably have the hold the wood so that everything is aligned Once the two screws are fastened finish the attachment of the back using the two remaining screws Note It s okay if the Back overlaps a bit but if it does you should sand it down for an improved look The Back is now attached ...

Page 12: ...ealer used for decks and fences is perfect and available in a number of colors Dark colors work well with the Pine When staining pay careful attention to making sure the top surfaces where water can pool were well stained Also make sure that the feet were well coated The top and bottom of the legs are end grain so they really suck up the stain This is good let the stain really soak into those part...

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