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Aussie

Bushman™ LP Gas Grill

Assembly and Use Manual for:
Bushman™, Deluxe, & Elite Models

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas

supplier or your fire department.

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this
or any other appliance.

•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS.

•FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES - ESPECIALLY WHERE NOTED IN THIS

MANUAL! WEAR PROTECTIVE GLOVES IF NECESSARY.

•THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR

FUTURE USE.

•PORCELAIN COATING CAN CHIP DURING ASSEMBLY. WEAR SAFETY GLASSES WHILE

ASSEMBLING GRILL.

For Customer Service, call

1-800-251-7558

www.aussiegrill.com

This owners manual is intended for the following models:

Bushman™, Bushman™ Deluxe, & Bushman™ Elite

©Aussie™ Grill Company 2001

Bushman™

Bushman™ D

Deluxe

Bushman™ EElite

Summary of Contents for Bushman

Page 1: ... AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE SOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIVE GLOVES IF NECESSARY THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE...

Page 2: ...arts Diagram lists and Assembly Instructions 5 Parts List 6 Step 1 Cylinder Support Retain Clip Assembly 10 Step 2 Legs to Bottom Shelf Assembly 11 Step 3 Wheel Assembly 12 Step 4 Attach Rear Support Bar 13 Step 5 Attach Drip Cup Holder 13 Step 6 Attach Burner 14 Step 7 Attach Heat Shield 15 Step 8 Mount Igniter Flavor Activator Stud 16 Step 9 Mount Grill Bowl on Legs 17 Step 10 Leak Test Attach C...

Page 3: ...are or disconnected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use WARNING Do not use a flame to check for gas leaks See Before Using Your LP Gas Grill section of this manual for correct leak test procedures A clogged burner tube can lead to a fire beneath grill 18 DANGER If you see smell or hear the hiss of escaping gas ...

Page 4: ...le in use or hot 35 Never use an LP cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve 36 Even though your LP cylinder may appear to be empty gas may still be present and the cylinder should b...

Page 5: ...Parts Diagram Some small parts may not be depicted 3 4 5 6 7 10 11 14 15 17 18 20 21 22 24 25 8 9 30 31 33 34 35 32 36 38 39 39 40 40 40 42 43 44 45 46 47 48 49 50 41 51 54 55 56 5 28 ...

Page 6: ...you need Do not throw away any packaging until you have locat ed all the parts Follow instructions of each step in the order they are written as you look at the diagrams This will allow little confusion and easier assembly If you have any questions which require help contact Customer Service and be sure to mention the model number of your grill 1 2 3 4 5 6 7 8 9 10 PART End Caps Oval End Caps Roun...

Page 7: ... Holder Bowl Burner Screw ST4 8 x 10 Heat Shield Igniter 03 6211 00 03 6212 00 03 6213 00 03 6214 00 03 6215 00 03 6216 00 03 6217 00 03 6218 00 03 6219 00 03 6220 00 03 6221 00 03 6222 00 03 6223 00 03 6224 00 03 6225 00 BUSHMAN DELUXE 12 12 2 1 2 2 1 4 1 1 1 4 1 1 BUSHMAN ELITE 12 12 2 1 2 2 1 4 1 1 1 4 1 1 BUSHMAN 1 24 2 1 2 2 1 4 1 1 1 4 1 1 7 PART DESCRIPTION ...

Page 8: ... Cup Side Table Bushman Side Table Deluxe Elite 03 6226 00 03 6227 00 03 6228 00 03 6228 01 03 5854 01 03 6230 00 03 6231 00 03 6232 00 03 6233 00 03 6234 00 03 6235 00 03 6236 00 03 6237 00 03 6238 00 03 6239 00 03 6240 00 BUSHMAN 4 6 1 1 2 8 1 2 2 2 1 2 1 2 BUSHMAN DELUXE 4 6 1 1 2 8 1 2 2 2 1 2 1 2 BUSHMAN ELITE 4 6 1 1 2 8 1 2 2 2 1 2 1 1 03 6257 00 8 PART DESCRIPTION 41 Privacy Panel 1 1 ...

Page 9: ...lip Flavor Activator Flavor Activator Mounting Stud Grid Side Burner Warming Rack Cooking Grid Chrome Cooking Grid Porcelain 03 6241 00 03 6242 00 03 6243 00 03 6244 00 03 6245 00 03 6246 00 03 6247 00 03 6248 00 03 6249 00 03 6250 00 03 6251 00 03 6252 00 03 6253 00 03 6254 00 03 6255 00 BUSHMAN 8 1 2 1 1 BUSHMAN DELUXE 8 1 2 1 1 2 BUSHMAN ELITE 1 8 1 1 1 1 1 1 2 1 2 1 1 2 9 PART DESCRIPTION 57 G...

Page 10: ...ce of bottom shelf The Cylinder Support will be on the left of the Bottom Shelf as you face the front of your grill ITEM 6 BOTTOM SHELF ITEM 5 CLIP CYLINDER RETAINER ITEM 7 CYLINDER SUPPORT IMPORTANT BEFORE ASSEMBLY OF YOUR LP GAS GRILL YOU MUST HAVE AN LP GAS CYLINDER EQUIPPED WITH AN OPD OVERFILL PREVENTION DEVICE AND HAVE IT FILLED AT AN AUTHORIZED LP GAS DEALER THE CYLINDER WILL BE USED TO PER...

Page 11: ...o that the velcro patches and or the four Bolt holes on the back leg face to the rear ITEM 10 11 WHEEL LEGS ITEM 12 BOLT M6 X 50 8 pcs ITEM 13 BOLT M6 X 45 8 pcs ITEM 9 NUT M6 8 pcs Velcro patches on this side ITEM 3 OR 4 LEGS FIXED Velcro Patches on back side of Front Leg Deluxe and Elite Models only Velcro Patches on back side of Front Leg Deluxe and Elite Models only Wheel Leg Four Bolt Holes h...

Page 12: ...n Wheel with recessed center toward Nut Insert Axle through holes in Wheel Legs Secure other Wheel using 8M Nut with two pliers Install Wheel Covers Align Wheel Cover pins into holes on Wheel and snap in place ITEM 14 WHEEL 2 pcs ITEM 15 AXLE ITEM 16 NUT M8 2 pcs ITEM 17 WHEEL COVER 2 pcs 2 pliers ...

Page 13: ...ten All Bolts ITEM 18 REAR SUPPORT BRACE ITEM 19 BOLT M6 X 35 4 pcs ITEM 9 NUT M6 4 pcs STEP 5 Attach Drip Cup Holder ITEM 20 DRIP CUP HOLDER ITEM 21 BOWL Attach Drip Cup Holder From inside grill Bowl feed end of Cup Holder through center hole as shown below so that it hangs from bottom of Bowl by the eyelet at top 2 each 6M x 35mm Bolts Each Side ...

Page 14: ...r Insert Burner manifold tubes down through holes in bottom of grill Bowl toward front of grill Photo 1 From underside of Bowl insert screws into holes of Burner and tighten Photo 2 ITEM 22 BURNER ITEM 23 SCREW ST4 8 X 10 2 pcs Photo 1 Photo 2 ...

Page 15: ... center hole of Heat Shield and secure Heat Shield to bottom of grill bowl as shown using 2 screws ITEM 24 HEAT SHIELD ITEM 23 SCREW ST4 8 X 10 2 pcs Caution Some parts may have sharp edges or corners Extend Heat Shield toward left side tank side of Bowl TOOLS ...

Page 16: ...ter Box to face Burner and secure Igniter with Tightening Nut from underside of grill Bowl While keeping the Ignitor Box aligned with the edge of the Burner tighten See Photo 2 below Insert 6M washer onto the threaded end of each Flavor Activator Mounting Studs Insert Flavor Activator Mounting Stud into center hole on each side of bowl and secure with 6M nut See Photo 3 ITEM 25 IGNITER ITEM 52 FLA...

Page 17: ...arefully align a Bowl Bolt Spacer between Bowl and Leg underneath one of the four holes in each corner of the bowl Insert a M6 x 45mm Bolt through Bowl Bowl Bolt Spacer and Leg and secure with a 6M Nut See Photos 2 3 Repeat with remaining Bolts ITEM 13 BOLT M6 X 45 4 pcs ITEM 27 WASHER 6MM 4 pcs ITEM 26 BOWL BOLT SPACER 4 pcs ITEM 9 NUT 6M 4 pcs TOOLS 6M x 45 Bolt Bowl Bolt Spacer 6M Nut Caution D...

Page 18: ... the heavy arrows in the diagram below Make sure you generously brush the locations with the soap solution completely surrounding the connections and fittings 10 If growing bubbles appear on any of the connection points then you have detected a gas leak Immediately close the LP cylinder valve by turning the handle clockwise A If leak appears at either end of hose and regulator assembly retighten t...

Page 19: ...ng bolts through holes on outside tops of front legs When Control Panel and Burner are correctly aligned tighten all bolts Attach Igniter Wire Push electrode connector at end of Igniter wire onto center tab on rear of Igniter Button NOTE Be sure to route electrode wire away from hot areas of the grill BUSHMAN ELITE ITEM 13 BOLT M6 X 45 4 pcs ITEM 9 NUT 6M 4 pcs TOOLS ITEM 28 CONTROL PANEL BUSHMAN ...

Page 20: ...inge Pad and into hole in back side of Grill Bowl as shown Secure with 6M Nut See Photos 3 4 below Repeat for remaining holes to secure two Bowl Hinges NOTE DO NOT Overtighten mounting screws You could crack the porcelain grill coating ITEM 32 HOOD ITEM 30 BOWL HINGE 2 pcs ITEM 31 HINGE PAD 8 pcs ITEM 8 BOLT M6 X 15 8 pcs ITEM 9 NUT 6M 8 pcs ITEM 33 HOOD HINGE 2 pcs TOOLS Bowl Hood Hinge Pads go b...

Page 21: ...nsert Hinge Pins from outside Secure each Hinge Pin with Cotter Pin as shown Close Hood and check assembly to make sure that the hood and bowl fit properly together Adjust hood by loosening the Hinge Bolts and retightening TOOLS ITEM 34 HINGE PIN 2 pcs ITEM 35 COTTER PIN 2 pcs ...

Page 22: ...to Hood Handle Repeat for other side of handle NOTE DO NOT Overtighten mounting screws You could crack the porcelain grill coating STEP 15 Insert Drip Cup Insert Drip Cup into hanger clip underneath grill bowl ITEM 36 HOOD HANDLE 1 pc ITEM 37 BOLT M5 X 10 2 pcs TOOLS ITEM 38 Drip Cup ...

Page 23: ...Leg Secure with M6 Nut and Tighten Repeat for other side bottom hole Side Table Bracket See Photo 1 Insert 6M Bolt and Side Table Spacer through top holes of leg Secure with 6M Nut and Tighten Repeat for other side Repeat assembly for other Side Table ITEM 39 SIDE TABLE BUSHMAN ITEM 40 SIDE TABLE BUSHMAN DELUXE or LEFT SIDE ELITE ITEM 42 SIDE TABLE BURNER BUSHMAN ELITE RIGHT SIDE ONLY AND DOES NOT...

Page 24: ...e Photos 1 2 below Connect Igniter Wire to side tab on Igniter Button as shown below See Photo 3 Lay Side Table Grid into place using provided holes in top of Side Table Insert Side Burner Cover hinges into slots at the back of the Side Burner Table so that the cover swings up and down freely See Photo 4 ITEMS 42 43 44 45 46 47 SIDE BURNER ASSEMBLY ITEM 53 SIDE TABLE GRID TOOLS ITEM 48 SIDE BURNER...

Page 25: ...IVATOR 25 STEP 19 ATTACH PRIVACY PANEL Attach Privacy Panel to the velcro patches on back side of front legs as shown Note Privacy Panel may be removed to install LP Cylinder then reattached ITEM 41 PRIVACY PANEL Note Only the Deluxe and Elite Models use the Privacy Panel If your grill does not have the Privacy Panel please skip to Step 20 Flavor Activator Mounting Stud Flavor Activator ...

Page 26: ... on hood Carefully position leg 3 into hole in grill Bowl and allow it to spring outward into position Step 21 Insert Cooking Grid Lay Cooking Grill into position above Flavor Activator ITEM 54 WARMING RACK ITEM 55 56 CHROME OR PORCELAIN 26 Note Warming rack is only included on the Deluxe and Elite Models If you grill does not have the warming rack please skip to Step 21 1 2 3 4 ...

Page 27: ...ld Regulator in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple of regulator into the LP cylinder nozzle opening Hand tighten coupling nut in clockwise direction Do not use tools Turn all control knobs and LP Cylinder valve to the Off position You are now ready to use your grill 27 Hand tighten coupling nut in clockwise direction Cylinder Retainer Clip ...

Page 28: ...e 20 lb maximum Do not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D cylinder Use only a licensed LP gas cylinder dealer Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it would be exposed to high temperatures The relief valve...

Page 29: ...ure you follow and understand all instructions and warnings If you have any questions regarding these pages call 1 800 251 7558 and ask for a Customer Service Representative This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 2 Propane Installation Code If an external electrical source is utilized the o...

Page 30: ...558 11 Turn all control knobs to the off position and turn the handle on the LP gas cylinder clockwise until it stops Disconnect LP gas cylinder by turning coupling nut on regulator in a counter clockwise direction until regulator is released from threaded LP cylinder gas nozzle 12 Place the protective cap over LP cylinder gas nozzle Before proceeding make certain that you understand the Important...

Page 31: ... Steps 3 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burner still fails to light refer to the Troubleshooting page The burner can be lit manually see Manual Lighting of the Grill 8 After ignition preheat the grill by turning the control knobs to High for 3 5 minutes The grill should b...

Page 32: ... The burner should light within three or four attempts WARNING If burner fails to light after following Steps 3 4 turn Side Burner Knob to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burner still fails to light refer to the Troubleshooting page Lighting the Side Burner Elite Series Only Open Side Burner ...

Page 33: ...epeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Check to make sure that the burner is lit 6 Light the remaining half of the burner by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burner to light each side successively 7 If burner does not light repeat Step 3 The burner should...

Page 34: ... as heat is lost every time the hood is opened After each cooking session close the hood and turn the grill burners to the high position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 2 Turn off the gas at the LP ...

Page 35: ... has completely cooled 2 Carefully remove Grease Cup Cooking Grid and Flavor Activator 3 Remove the Burner by first removing the Heat Shield from the bottom of grill Bowl Remove the two screws securing the burner also located underneath the grill bowl 4 Remove Burner from the grill 5 Use a pipe cleaner to clear obstructions from the Burner holes and inlet hole Verify that there are no insects or i...

Page 36: ...tructions 5 Check burner operation after reassembly Always turn off the LP gas cylinder at the LP cylinder valve when not in use Allow grill to cool before handling parts or cleaning Do not use aerosols or store flammable liquids or materials near this gas grill Periodically check and tighten all nuts bolts and screws Never store an LP gas cylinder indoors empty or filled If storing the gas grill ...

Page 37: ...electrode See page 16 Fig 1 for details Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at cylinder and grill Disconne...

Page 38: ...lean all parts The worn nozzles don t have enough bite to engage the valve Try another licensed LP dealer Although this sound may be alarming this is NOT dangerous as long as it is not accompanied by the smell of gas Simply adjust the burner settings and usually the sound will subside If the humming sound persists a change in atmospheric conditions will eventually stop the vibration Should you sme...

Page 39: ... Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP cylinder available for exchange equipped with an OPD we recommend ...

Page 40: ...any without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSL...

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