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Aussie 7202, Assembly And Use Manual

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Aussie 7202 Assembly And Use Manual Download Page 11

STEP 3- LEGBRACE ASSEMBLY 

•Attach Legbraces onto each Side Table assembly using 1/4” x 1” Bolts.  Do not tighten bolts 

completely.   

Tools:

AXLE HOLES

VELCRO PATCHES
FACE INSIDE

1/4” X 1” BOLT

WHEEL LEG SIDE
TABLE ASSEMBLY

FIXED LEG SIDE
TABLE ASSEMBLY

1/4” X 1” BOLT

NOTE: Bonza Deluxe Model with metal legs does not use the legbrace.

(ITEM 9 ) ACTUAL SIZE

1/4” x 1” BOLT

8 pcs

(ITEM 15 ) LEGBRACE

2 pcs

11

Summary of Contents for 7202

Page 1: ...LOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE SOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIVE GLOVES IF NECESSARY THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE PORCELA...

Page 2: ...other liquids I IMPORTANT SAFEGUARDS 2 II Parts lists and Assembly Instructions 5 Parts List 5 Step 1 Wheel Leg Side Table assembly 9 Step 2 Fixed Leg Side Table assembly 10 Step 3 Legbrace assembly 11 Step 4 Bottom Shelf Leg Caster assembly 12 Step 5 Wheel LP Cylinder Bracket assembly 13 Step 6 Grill Body Cart assembly Kanga model 14 Step 7 Grill Body Cart assembly Bonza model 16 Step 8 Attach De...

Page 3: ...must be cooled before putting the cover back on the grill 16 WARNING Always Store Lp Cylinders upright and where temperatures do not exceed 125 degrees Fahrenheit Never store a spare or disconnected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use WARNING Do not use a flame to check for gas leaks See Before Using Your LP Ga...

Page 4: ... 35 Never use an LP cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve 36 Even though your LP cylinder may appear to be empty gas may still be present and the cylinder should be transported an...

Page 5: ...nd easier assembly If you have any questions which require help contact Customer Service at 1 800 251 7558 and be sure to mention the model number of your grill 1 2 3 4 5 6 7 8 9 10 PART See Bottom Page Note See Bottom Page Note See Bottom Page Note 03 6087 00 03 6087 01 03 6087 02 See Bottom Page Note See Bottom Page Note 03 6088 03 03 6089 03 03 4062 00 03 6090 00 QTY 2 2 1 1 1 1 2 2 2 1 1 1 1 2...

Page 6: ...els All Models All Models BONZA DELUXE Sterling Sterling Birch Kempas Chocolate All Models All Models All Models All Models All Models KANGA Birch Kempas Birch Kempas Birch Kempas Birch Kempas All Models All Models All Models All Models All Models All Models All Models All Models Rear Fixed Leg Wood Front Fixed Leg Wood Legbrace Bottom Shelf Axle Caster Bracket Caster Caster Locknut Bolt 1 4 x 2 W...

Page 7: ...dels 2 Burner 3 Burner 4 Burner BONZA All Models All Models All Models All Models All Models All Models 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner 2 Burner 3 Burner 4 Burner All Models All Models All Models 2 Burner 3 Burner 4 Burner BONZA DELUXE All Models All Models All Models All Models All Models All Models 2 Burner 3 Burner 2 Burner 3 Burner 2 Burner 3 Bu...

Page 8: ...4 Burner All Models 2 Burner 3 Burner 4 Burner All Models All Models All Models All Models All Models Not provided with all models All Models 2 Burner 3 Burner 4 Burner All Models 03 6030 00 03 5053 00 03 6031 00 BONZA DELUXE 2 Burner 3 Burner All Models 2 Burner 3 Burner All Models All Models All Models All Models All Models Not provided with all models All Models 2 Burner 3 Burner All Models 03 ...

Page 9: ...readed holes of Side Table Fig A Do not tighten bolts completely Attach Front Wheel Leg to Left Side Table in the same way On models with wooden legs make sure the two threaded holes on the edge of each leg face outward Make sure the three velcro patches face inside on all models FIG B THREADED HOLES IN LEGS Deluxed Models with Metal legs do not have these threaded holes and can be oriented either...

Page 10: ...bing Legs can be oriented either way 10 1 4 x 1 BOLT 1 4 x 1 3 8 Deluxe Models THREADED HOLES IN LEGS Deluxed Models with Metal legs do not have these threaded holes FRONT FIXED LEG THREE VELCRO PATCHES FACE INSIDE SIDE TABLE Tear Drop Table Shown REAR FIXED LEG KANGA BONZA WOOD BONZA DELUXE METAL FRONT FIXED LEG KANGA BONZA WOOD BONZA DELUXE METAL FOUR LARGE RECESSED HOLES Wooden Legs Only FIG C ...

Page 11: ... Do not tighten bolts completely Tools AXLE HOLES VELCRO PATCHES FACE INSIDE 1 4 X 1 BOLT WHEEL LEG SIDE TABLE ASSEMBLY FIXED LEG SIDE TABLE ASSEMBLY 1 4 X 1 BOLT NOTE Bonza Deluxe Model with metal legs does not use the legbrace ITEM 9 ACTUAL SIZE 1 4 x 1 BOLT 8 pcs ITEM 15 LEGBRACE 2 pcs 11 ...

Page 12: ...to Bottom Shelf using 1 4 x 1 Bolts Metal Tubing Legs will use 1 4 x 1 3 8 Bolts Tighten Wheel Leg bolts before proceeding For Bonza Deluxe align the Bottom Shelf and Leg holes and fasten using 1 4 x 1 3 8 bolts Attach Bonza Deluxe Wheel Legs the same way Thread casters into end of leg Bonza Deluxe Important Note When assembling Bottom Shelf on metal legs the Axle hole in the Bottom Shelf is not u...

Page 13: ...and tighten Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place On Deluxe Models slide end caps onto each Fixed Leg GO TO STEP 7 FOR BONZA AND BONZA DELUXE MODELS 13 1 4 x 1 2 BOLTS CYLINDER BRACKET WHEEL ASSEMBLY ITEM 26 CYLINDER BRACKET ITEM 27 4 pcs 1 4 x 1 2 BOLT ITEM 23 24 25 WHEEL ASSEMBLY 2 PCS TOOLS ...

Page 14: ...emove Bottom Body Panel from underneath of Grill Body Handle the Grill Body carefully to protect the Body finish ASSEMBLY CONTINUED NEXT PAGE ITEM 30 Spacer 8 pcs ITEM 32 6mm WING NUT 8 pcs ITEM 28 BOTTOM BODY PANEL ITEM 29 GRILL BODY KANGA ITEM 31 6mm x 110mm BOLT 8 pcs ACTUAL SIZE GRILL BODY BOTTOM BODY PANEL 14 TOOLS ...

Page 15: ...Body Secure using Wing Nuts but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and casters on the ground The Grill Body should slide down to seat itself in slotted holes If not loosen the Body Bolts and push Body down at all corners Tighten all Body Bolts and Wing Nuts and then tighten all other Bolts Adjust t...

Page 16: ...Body may have sharp edges or corners Remove Bottom Body Panel from underneath of Grill Body Handle the Grill carefully to protect the Body and its finish ASSEMBLY CONTINUED NEXT PAGE ITEM 32 6mm WING NUT 8pcs ITEM 30 SPACER 8 pcs ITEM 33 GRILL BODY BONZA MODEL GRILL BODY BONZA BOTTOM BODY PANEL 16 TOOLS ITEM 31 ACTUAL SIZE 6mm x 110mm BOLT 8 pcs ...

Page 17: ...s but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and legs casters on the ground Grill Body should slide down and seat itself within the slotted holes If not loosen the Body Bolts and push Body down at the corners Tighten all Body Bolts and Wing Nuts and then tighten all other Bolts Adjust the Lock Lever up...

Page 18: ...have sharp edges or corners ITEM 34 DECORATIVE PRIVACY PANEL VELCRO PATCHES ALIGN BOTTOM EDGE OF PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERAIL AUSSIE LOGO FACES TO FRONT PRIVACY PANEL ITEM 36 COTTER PIN 2 3 OR 4 PCS ITEM 35 BURNER 2 3 OR 4 PCS 18 TOOLS CONTINUED NEXT PAGE Using the 3 Velcro patches found on the inside of each front leg attach the Privacy Panel with the Aussie logo fac ing forward ...

Page 19: ...e in Burner Peg to secure This is easier done from backside of grill looking up underneath rear firewall Repeat above steps for remaining burners Holes in Front firewall Gas Nozzle Control Vavle Manual Lighting Holes Top plate of gas collector Gas Collector and Electrode Venturi end of Burner inserted over gas nozzle FIG H FIG G REFERENCE ELECTRODE GAP Adjust Tab if greater than 3 16 ELECTRODE 3 1...

Page 20: ...d Grease Tray all the way into Bottom Body Panel Brackets STEP 11 INSTALL CERAMIC BRIQUETTE TRAYS GRIDS ALL MODELS Remove plastic completely from two Ceramic Briquette Trays Place side by side on middle shoulder of front and rear firewall over the Burners Place two Cooking Grids side by side on upper shoulder of front and rear firewall over the Ceramic Briquette Trays 8 X 1 2 SCREW 2pcs BOTTOM BOD...

Page 21: ...E TO WEATHER COVER LID KANGA MODELS Insert two 10 x 3 8 Screws through bottom of Weather Cover into Handle and tighten 21 HANDLE WEATHER COVER 10 X 3 8 SCREW ITEM 42 SCREW 10 X 3 8 2 pcs ITEM 43 HANDLE WEATHER COVER TOOLS ...

Page 22: ...ood Handle through Handle Spacers into front of hood and secure with 6mm Locknuts Be sure to place the wide end of Spacer against the Hood Do not overtighten or you may crack Hood finish ITEM 44 ACTUAL SIZE 6mm x 90mm BOLT 2 pcs ITEM 46 HANDLE SPACER 2 pcs ITEM 47 6mm LOCKNUT 2 pcs ITEM 45 HOOD HANDLE ITEM 49 LOCKWASHER 2 pcs ITEM 50 10 24 HEX NUT 2 pcs ITEM 48 HEAT INDICATOR LOCKNUT LOCKWASHER 10...

Page 23: ... in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple into the cylinder valve Hand tighten coupling nut in clockwise direction Do not use tools Make sure Regulator hose does not contact hot metal surfaces WARNING Do not use grill if this connection can not be completed Be sure to test this connection for gas leaks before operation of Gas Grill 23 PROTECTI...

Page 24: ...or assembly retighten the connection at the leak but do not overtighten Note Only hand tighten at coupling nut See Step 10 of Assembly Instructions Repeat Leak Test B If the leak is coming from the LP gas cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 8 Always turn off LP cylinder valve after performing a ...

Page 25: ...not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D cylinder Use only a licensed LP gas cylinder dealer Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it would be exposed to high temperatures The relief valve may open which wil...

Page 26: ...rill in front of you with the large wheels in the front Carefully read the Important Safeguards section of this manual pages 2 thru 4 Make sure you follow and understand all instructions and warnings Ifyou have any questions regarding these pages call 1 800 251 7558 and ask for a Customer Service Representative This installation must conform with local codes or in the abscence of local codes with ...

Page 27: ...e section of this manual Before proceeding make certain that you understand the Important Safeguards on pages 2 thru 4 of this manual Before lighting the LP gas grill you must open the lid or the hood to prevent an explosion from gas build up The lid KangaTM series only must never be covering the cooking surface when the LP gas grill is in use or hot If your LP gas grill catches on fire If the fir...

Page 28: ...ht within three or four attempts If burner still does not light try the next burners from left to right WARNING If any or all burners fail to light after following Steps 3 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burners still fail to light refer to the Troubleshooting page The bur...

Page 29: ...e procedure turn all the knobs to the off position and close the valve on the LP cylinder Wait five minutes and repeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Light the remaining burners from left to right by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light suc...

Page 30: ...g session close the hood Bonza series only and turn the grill burners to the high position and burn for five minutes This procedure will burn off cook ing residue thus making cleaning easier The grill must be completely cooled before putting the Grill Storage Cover 55 back on the grill How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwis...

Page 31: ...rs by first removing cotter pin from each burner peg located at rear end of burner See Figure below 4 Remove each burner from the grill 5 Clean burners Use a pipe cleaner to clear obstructions from the burner holes and inlet hole A brass wire brush can be used to remove corrosion and food particles from the burner surfaces See Figure below Verify that there are no insects or insect nests blocking ...

Page 32: ...ndling parts or cleaning Do not use aerosols or store flammable liquids or materials near this gas grill Never apply polyurethane to the wood cart while grill is in use or hot Allow polyurethane to completely dry before further use Your Cart is manufactured using a hardwood ideally suited to outdoor use To maintain its condition and appearance annual application of polyurethane is recommended Foll...

Page 33: ...ation Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill Clean burners See Burner Maintenance in Care and Maintenance section of this manual Dry electrode with c...

Page 34: ... Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clock wise until it stops Open hood carefully Bonza series only and let fire burn out After the grill cools remove and clean all parts The worn nozzles do not have enough bite to engage the valve Try another licensed LP dealer or purchase a new tank with an OPD Overfilling Prevention Device Althou...

Page 35: ...tation fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP cylinder available for exchange equipped wi...

Page 36: ...rill Company without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE...

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