Aussie Pumps MINE BOSS SCUD 351 Operator'S Instruction Manual Download Page 3

WORK SMART 

… 

STAY SAFE   

|    

Aussie Scud, Ultra A & Predator A

… 

Operator

s Instruction Manual

 

 3

 

Aussie Pumps 

Mar 2021

 

Hazard

 

Risk

 

Risk

 

Rating

 

Controls

 

Entanglement with hose 
(tripping, falling)

 

Personal injury of the 
operator or bystanders

 

13

 

 

Warning stickers

 

 

 hose reel option

 

 

Ensure firm footing before operating machine

 

Injury from high 
pressure water

 

Personal injury of the 
operator or bystanders

 

13

 

 

Warning notice on blaster

 

 

Wear eye protection & PPE

 

 

Use high pressure resistant gloves

 

 

Always point spray jet at area to be cleaned

 

 

Use barriers to keep bystanders away from work area

 

 

Stop jetting if persons enter working area

 

 

Never leave machine unattended

 

 

Never point hose at any person or animal

 

 

Never put your hand over the spray nozzle when operating 

 

 

Stop operating if a malfunction occurs 

 

Suffocation

 

Fatality is the risk

 

18

 

 

Do not operate engine without suitable ventilation

 

 

Operator training in working in confined spaces

 

Ergonomic lifting or 
movement on site,

 

Personal injury

 

18

 

 

Operator

s Manual

 

 

Staff training

 

High temperature (from 
engine muffler and 
other components)

 

Burns to operator

 

11

 

 

Warning sticker on machine

 

 

Keep clear of hot engine parts

 

Battery exploding if not 
charged correctly

 

Acid burns

 

14

 

 

Warning sticker on battery

 

 

Wear eye & face protection when working near battery

 

Fire or explosion 

 

Serious injury, burns

 

18

 

 

Do not operate in explosive atmosphere

 

 

Turn off engine & allow engine to cool before refuelling

 

Unsecured machine, 
moves unattended

 

Cause of accidents and/
or injury

 

8

 

 

Use of chocks behind wheels or ute mounting kit

 

 

Noise

 

Hearing damage

 

11

 

 

Use of ear protection

 

Dislodged particles in 
atmosphere

 

Sight damage

 

20

 

 

Never clean asbestos 

with high pressure water

 

 

Use of eye protection

 

Slipping on wet surface

 

Personal injury

 

17

 

 

Use of proper footwear

 

Contact with chemical 
cleaners used to clean 
surfaces

 

Skin contact could result 
in burns, skin irritation 
etc. Fumes from some 
chemicals may lead to 
respiratory problems

 

22

 

 

Chemical cleaners to only be used as a last resort when other 
methods have failed.

 

 

Areas to be kept well ventilated.

 

 

Staff to follow manufacturers

’ 

instructions at all times for use, 

storage & disposal.

 

 

Staff to wear the appropriate PPE

 

 

Respiratory protection when required

 

Risks associated with operating a high pressure cleaner 

… 

for use in daily 

SAFE WORK METHOD STATEMENT

 

AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT

 

Summary of Contents for MINE BOSS SCUD 351

Page 1: ...ANT TO REDUCE RISK OF INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT REF ASCUDMANVERA5 AUSSIE SCUD SERIES The Pro s Choice Covers models Scud 100 Scud 350 Scud 351 Scud 400 NEW Ultra A NEW Predator A FREE SAFETY EYEWEAR included ...

Page 2: ...d water blasters designed for professional cleaning applications MATERIAL CONSTRUCTION Aussie Scud pressure washers are mounted on heavy duty trolley mounted frames They consist of a quality internal combustion petrol engine driving a triplex style three piston high pressure pump The machines are supplied with wheels for ease of portability and manoeuvrability The machines can be supplied with hos...

Page 3: ...o operator 11 Warning sticker on machine Keep clear of hot engine parts Battery exploding if not charged correctly Acid burns 14 Warning sticker on battery Wear eye face protection when working near battery Fire or explosion Serious injury burns 18 Do not operate in explosive atmosphere Turn off engine allow engine to cool before refuelling Unsecured machine moves unattended Cause of accidents and...

Page 4: ...on for return must be clearly state N B Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period Please note that any parts used in warranty repairs are guaranteed for a period limited by the original warranty of the parent product Engine warranty is the responsibility of the engine manufacturer Unit must be returned to authorised engine dealer ...

Page 5: ...formed in the pump or hose Thaw first 16 Operate in well ventilated areas only 17 DO NOT fill the fuel tank while engine is running or hot 18 DO NOT try to repair a leak in the hose or connection while the system is under pressure 19 DO NOT substitute any component part on this machine Use of incorrect parts could cause serious personal injury 20 Children must NOT be allowed to use the machine 21 ...

Page 6: ... of oil as this may affect the machines performance If alternative oil is used first empty out oil by unscrewing drain plug in bottom of machine 2 Ensure breather plug is fitted to pump WARNING Before operation ensure top mounted travel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oil seals This will v...

Page 7: ... damage Cavitation or pump starvation is not covered by warranty Cavitation is a phenomenon causing vacuum pockets to form within the pump that eventually implode under pressure pitting the internal pump surfaces Fitting instructions for optional hose reel 1 Securely clamp the hose reel mounting bar sold separately across the top of the Scud frame using the two sets of nuts and bolts supplied Auss...

Page 8: ...E OUT OF MOISTURE LADEN ATMOSPHERES E Pressure washing WEAR PROPER FACE PROTECTION WHEN OPERATING PRESSURE WASHER Machine is now ready for operation Scud Ultra A only 1 For high pressure jetting rotate side grip on dual lance backwards until it stops Fine control of pressure flow can be made with small adjustments to the rotation of the grip There is no pressure adjustment available on single lanc...

Page 9: ...ses may now be disconnected from the machine Failure to release pressure before disconnecting the hose quick coupler will result in the quick coupler o ring seal blowing out This o ring must be replaced before operating machine CARE AND MAINTENANCE AFTER EACH USE If cleaning agents have been mixed with the incoming water it is essential to flush the machine with clean water after use If there is a...

Page 10: ...g Check replace if necessary Unloader switches repeatedly when gun is off Leaking gun or pressure pipe Leaky sleeve Worn out kick back valve body Leaky seals Renew gun seal pressure pipe Renew sleeve Check renew as necessary kick back valve plate seat Renew seals Leaky piston rod Defective O Ring Support Ring Renew piston rod seals examine surfaces in guide case Leaky by pass at nominal pressure N...

Page 11: ...WORK SMART STAY SAFE Aussie Scud Ultra A Predator A Operator s Instruction Manual 11 Aussie Pumps Mar 2021 PARTS IDENTIFICATION A B C D E F G H I J K L M N P ...

Page 12: ... x x BVB350 UNLOADER VALVE 5100 PSI x x x x Thermal Dump Valve G MPA60063050 3 8 THERMAL DUMP VALVE x MPA60063070 1 2 THERMAL DUMP VALVE x x x x x x Safety Valves H MTM00033003 3600 PSI SAFETY VALVE x x x MPA60156000 4000 PSI SAFETY VALVE x x x MPA60058000 VS 350 5650 PSI SAFETY VALVE x Inlet Strainer I AYSTRAINER 200 1 2 FEMALE BRASS Y STRAINER x x AY STRAINER 3 4 STRAINER 3 4 x x x x x Gauge J A...

Page 13: ...lock nut B on the unloader and wind the unloader knob A in gradually until the required pressure is obtained whilst the trigger is pulled and water is running through the pump Do not exceed the maximum rated pressure of the pump 3 The lock nut B should then be wound down until it grounds out at the bottom do not over tighten as this will further adjust the pressure and locked with use of the allen...

Page 14: ...ieces 127 Oil Seal Sight Glass Kit 10 123 Valve Kit 12 311 Seal Kit Minor 18 312 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 PUMP PARTS TTL1330 TTL2028 Scud 400 Ultra A Kit No Description Pieces 127 Full Oil seal Sight Glass kit 10 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 FREE pump service guide available ...

Page 15: ...or details of service schedule A service record must be maintained to keep warranty valid SERVICE RECORD Date Description of work done Signed PUMP PARTS KTL 1635 Predator A Kit No Description Pieces 98 Oil Seal Sight Glass Kit 9 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 ...

Page 16: ... in regular use every three months for machines used intermittently Using the machine with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator PRESSURE CLEANER DAILY CHECKLIST Check pump oil level Check engine gearbox oil level Check nozzle for wear Check all high pressure components for leaks gun lance HP hose all fittings Check water filter and clean ...

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