Ausrv X11 2021 Page 80 Owner'S Manual Download

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www.ausrv.com

Ph: 833 872 8778

Hub Assembly

Summary of Contents for X11 2021

Page 2: ...iate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Product you are working on including making it unsafe Users of this Owner s Manual must a Read all content thoroughly It is especially important to have a good understanding of all of the contents shown in the INTRODUCTION and SA...

Page 3: ...MER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of AUSRV Campers and Caravans Inc NAME MODEL VIN BUILD DATE DRY WEIGHT GTW TIRE SIZE DEALER PH ADDRESS 1 ADDRESS 2 ...

Page 4: ...tification 16 General Safety 16 Propane Cylinder Safety 17 Gas Appliance Safety 18 Removing Door Vent Cover 18 Isolating Appliances 18 Electrical Safety 19 Shore Power 19 GFI Safety Switch 19 Battery Compartment 19 General Safety 20 Brakes 20 Brake Controller 20 Brake Maintenance and Adjustment 20 Maintenance 20 Jacking Your Trailer 21 Dangerous Gases 21 Trailer Specifications 22 AUSRV Contact Det...

Page 5: ...Driving 47 Safe handling of malfunctions 48 Safe maintenance and repair 48 Safety features 48 Operating Instructions 49 How the appliance works 49 Pressure relief valve 50 Access door 51 Removing the access door 52 Closing the access door 52 Starting the Appliance 53 Inspections before each use 53 Operating Procedures 54 Operating modes control panel 56 Operating in frost conditions 57 Winterizing...

Page 6: ...junction with this document and all instructions followed If your trailer does not have additional manuals included contact AUSRV on 1 872 8778 Safety information in this manual is denoted by Risk level is indicated by the following Signal Words DANGER Immediate hazards which WILL result in severe personal injury or death if the warning is ignored DANGER WARNING Hazards or unsafe practices which C...

Page 7: ...NHTSA 400 Seventh Street SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www nhtsa gov Call 1 833 632 8721 to reach AUSRV INC Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Gross Trailer Weight GTW and a maximum Gross Combined Weight Rating GCWR These specificati...

Page 8: ...personal effects GVW Gross Vehicle Weight Rating The total permissible mass of the Trailer This includes the tongue coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The GVW Rating must not be exceeded GCWR Gross Combination Weight Rating The total permissible mass that can be supported by the wheels tires of the Tow Vehicle and Trailer Combination This...

Page 9: ...e front of the wheel pointing away from the centerline of the vehicle Positive toe or toe in is the front of the wheel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tire or as an angular deflection In the case of AUSRV products the toe in is measured in degrees or 64th s of an inch at the front of the tire from the chassis rail Your ...

Page 10: ...the purpose of completeness NATM has included these statements Steps for Determining Load Limit TOW VEHICLE 1 Locate the statement The combined weight of occupants and cargo should never exceed XXX lbs on your vehicle s placard 2 Determine the combined weight of the driver and passengers who will be riding in your vehicle 3 Subtract the combined weight of the driver and passengers from XXX kilogra...

Page 11: ...res and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires Finding Your Vehicles Recommended Tire Pressure and Load Limit Tire information placards and vehicle certification labels contain information on tires and load limits These labels indicate the vehicle manufacturer s information includ...

Page 12: ...nd think that a tire is underinflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure ...

Page 13: ...t number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on all tires because it is not required by law Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrou...

Page 14: ...eel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Treadwear Number UTQGS Information This number indicates the tire s wear rate The higher the tre...

Page 15: ...essure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressur...

Page 16: ... and appliances General Safety Your Caravan may have a number of gas safety labels affixed throughout containing important information All instructions are to be followed and the labels shall not be removed for any reason Make sure to close appliance valves before opening the cylinder valves Where readily accessible check connections at the appliances regulator hoses and cylinders periodically for...

Page 17: ...t the cylinder relief valves of both cylinders discharge away from both the trailer and towing vehicle as shown Always remove the propane cylinder from the trailer to refill WARNING Propane tanks may only be filled to 80 capacity DO NOT OVER FILL A properly filled propane tank contains approximately 80 of its volume as liquid propane Overfilling a propane container can result in uncontrolled propa...

Page 18: ...ith a non certified type WARNING Slide out kitchens with cookers should only be operated with an annex fully erected Failing to do so may affect the safety and operation of the gas appliance WARNING Slide out kitchens with cookers must only be used with a flexible connecting hose that is disconnected from the gas bayonet fitting when in its stored position Under no circumstances permanently connec...

Page 19: ...e a spark or short circuit which goes through the battery or another electrical tool that may create an explosion WARNING Electrical Safety Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 120 VAC treat the AC output socket the same as regular wall AC sockets at home Read and understand the information in the appliance manuals before op...

Page 20: ...ystem adjustments Changing trailer load and driving conditions as well as uneven alternator and battery output can mean unstable current flow to your brake magnets It is therefore imperative that you maintain and adjust your brakes as set forth in the controller manual use a properly modulated brake controller and perform the synchronization adjustment procedure recommended by the brake controller...

Page 21: ...ever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer that is supported by a jack The trailer should be attached to the towing vehicle whilst being jacked When performing maintenance ensure suitably rated jack stands are used do not rely on the trailer being...

Page 22: ...orage Locker SUSPENSION Independent trailing arm with 4x shock absorbers and coil spring WHEEL TIRES 16 x 7 5 Alloy wheels with 265 75R16 M T tires w 1 spares HITCH Cruisemaster DO35 BRAKES 12 Electric with hand brake PROPANE TANK CAPACITY 2 x 20lb Propane cylinder holder KITCHEN Stainless steel slide out with sink and 4 Burner Stove WATER DELIVERY 12V electric pump SHOWER External with van side m...

Page 23: ...n using the lever handle at the front end inside until it sets in the raised position 3 Raise the rear section using the lever handle until it sets in the raised position Instructions below are to prevent damage to the trailer when operating the pop top roof Opening and closing sequence must be followed NOTICE Closing the Roof 1 Ensure no items are in a position to impact the roof when it is lower...

Page 24: ...owing with Trucks and Buses If you intend to tow your trailer with a truck or heavy commercial vehicle you should fit a hitch system to minimize the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle center and the point of attachment can be quite long further...

Page 25: ...33 872 8778 25 Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 26: ...roove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 27: ...2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 28: ...he button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism ...

Page 29: ...ush down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position STEP 2 Lift the coupling up off the tow pin ...

Page 30: ... the coupling If necessary use zip ties or like keep them neat and safe from damage Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination ...

Page 31: ...nnection WARNING Where fitted the breakaway system lanyard must be connected to a secure part of the tow vehicle Do not connect to the safety chain shackle Connect only to a fixed structural part of the tow vehicle Ensure the battery system has adequate charge to power the electric breakaway system in the event of the trailer separating from the tow vehicle The tow vehicle should supply a maintena...

Page 32: ...ended standard to achieve a safe balance for handling Pre Trip Inspection Before any trip check the following Tires Correct tire pressures Tires are in good condition free from damage and uneven wear Tread is of legal and acceptable depth Wheel Nuts Ensure wheel nuts are tensioned to the correct torque using a torque wrench All wheel nuts are in place Hitch and Chains Ensure hitch and chains are f...

Page 33: ...ns on the release handle correctly engage to stop the leg collapsing under load or lowing during transit Disassemble and maintain according to the maintenance schedule Connecting Shore Power You can connect your trailer to mains power via the external input socket pictured below Always ensure the following Only use this connection for 110 120 volt AC 60 hz 50 ampere supply Do not exceed circuit ra...

Page 34: ... activated Resting voltage of a fully charged AGM battery bank will be 13 13 1 Volts Amp Meter This meter will show current being drawn from the battery Internal Lights The LED lights inside your trailer are individually switched at each light with wall switch for groups of lights To use internal lights ensure both wall switch and individual fitting switch are both on as is the main rotary switch ...

Page 35: ...speed sudden steering input bad road conditions and fatigue may lead to a loss of control causing death or serious injury Ensure driving behavior is modified to suit conditions and take regular breaks WARNING Trailer Sway Incorrect loading incorrect tire pressures and setup can affect how a trailer responds when towed If you encounter sway you should do the following Reduce speed using only the tr...

Page 36: ...without smart alternator The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery ...

Page 37: ...rone to flooding Do not camp in riverbeds or flood basins Inclement Weather Extreme weather and storms can damage fixtures on your trailer such as awnings annexes and in extreme cases the internal poles on tent top trailers Users of the product must make reasonable choices to pack up to protect the product based on weather predictions and actual events During periods of rain the awning on trailers...

Page 38: ...ain ammonia or caustics Ensuite Finishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals and sealants Mirrors Do not use solvents or chemicals when cleaning mirrors Warm water and a soft clean cloth are the best method Cleaners and solvents may affect the reflective backing causing what s known as creep where t...

Page 39: ...m requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lanolin based lubricant Every 12 months Roof Skirt Elastic Cord The elastic cord surrounding the PVC roof skirt is placed to ensure the skirt pulls inward when lowering the roof This is an important function tha...

Page 40: ...izing the appliance To winterize your trailer follow the steps outlined below Water Heater Bypass Installed 1 Activate water heater bypass 2 Follow steps in water heater user manual for draining unit 3 Open all taps including outside shower and tap fittings and hot water system pressure relief valve 4 Remove drain plug from all water tanks including gray water and allow to drain fully 5 Connect ai...

Page 41: ...lar adjustment to ensure even pad wear and proper performance This is an important safety item The recommended maximum interval for checking adjustment is 3000 miles Brake Adjustment Brakes should be adjusted 1 after the first 150 miles of operation when the brake shoes and drums have seated 2 at 3000 mile intervals 3 or as use and performance requires Never crawl under your trailer unless it is r...

Page 42: ...ice and repair work with tested effective techniques By following these guidelines it will help assure reliability The numerous variations in procedures techniques tools and parts for servicing axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone...

Page 43: ...e towards the drum until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when the trailer or trailer is loaded If the cable is too tight t...

Page 44: ...g plate while loosening locknut C to reduce handbrake 4 When finished tighten locknuts to prevent further movement Hitch Cruisemaster DO35 To ensure a long service life we recommend the following periodic maintenance procedures 1 Always keep Tow Pin and Universal mating surfaces clean and lightly lubricated 2 Check condition of Tow Pin O Ring and replace if necessary Part No 18D DO35 101 3 Regular...

Page 45: ...ste and bacteria is highly recommended Selecting the Supply Tank Valves to select the supply tank on trailer models with multiple freshwater tanks are beneath the trailer on the near to curb side beneath the water pump location Connecting to City Water The city water connection is located behind the filler cap panel shown below Toilet Care and Maintenance Chemicals Always use water treatment and c...

Page 46: ... and carbon monoxide detector installed in the RV For installation operation and function test follow the manufacturer s guidelines Keep the air inlet and exhaust outlet free of obstructions in order to ensure clean combustion Do not place articles on or against the appliance Do not lean any objects against the water heater s access door or place any foreign objects within 2 feet 61 cm of the acce...

Page 47: ... 37 Safe bathing temperature Source Moritz A R Herriques F C Studies of thermal injuries the relative importance of time and surface temperature in causation of cutaneous burns A J Pathol 1947 23 695 720 The water pressure on the inlet side must be limited to 65 psi 4 5 bar otherwise internal components of the appliance will be damaged On city water connections with a pressure higher than 65 psi 4...

Page 48: ...e information The use of non Truma approved substances for decalcification can cause chemical reactions and produce hazardous substances that could enter the drinking water Any alteration to the appliance or its controls can cause unforeseen serious hazards and will void the warranty After a long period of winterization Flush all hot cold water hoses and the appliance thoroughly with drinking wate...

Page 49: ...d and the volume flow is greater than approximately 0 4 gallons min 1 5 liter min The burner then starts automatically The burner control continuously adjusts the heater output based on volume flow and inlet water temperature so that the temperature at the hot water outlet is approximately 120 F 49 C A temperature stabilizer is also installed in the appliance to minimize fluctuations of the outlet...

Page 50: ...than replacement The pressure relief valve is not serviceable if defective it must be replaced It must be replaced by a Truma pressure relief valve rated for 100 psi 6 9 bar that is CSA certified and registered It must be replaced by a Truma certified service technician Tampering with the pressure relief valve will void the warranty The appliance is equipped with a pressure relief valve Fig 3 that...

Page 51: ...ferent positions Position 1 is the maximum opening width for switching the appliance on or off Position 2 is the starting position for removing the access door Damage to the hinge Do not try to remove the access door in Position 1 Position 1 is the maximum opening width of the access door Only remove the access door in Position 2 NOTICE 2 Open the access door to Position 1 ...

Page 52: ...or and the RV if the access door is not closed properly Make sure that the access door is flush with the cover plate when closed NOTICE 1 If removed insert the access door into the cover plate 2 Make sure that the webbing is not pinched between the access door and the cover plate 3 Press the access door against the cover plate 4 Turn the turn lock clockwise into the horizontal position ...

Page 53: ...quids Switch the gas supply and the appliance off if anything seems to be out of the ordinary if you smell gas if you move the RV before entering a gas station before entering a tunnel WARNING Inspections before each use Check the appliance for the following points before each use In case of damage contact an authorized Truma service provider and do not operate the appliance 1 Check for visible da...

Page 54: ...before starting the appliance Once water flows the plumbing system is vented Close the water release points 4 Start the appliance as follows Make sure that the LP gas supply is turned on Switch on the 12 V power supply RV Open the access door refer to Opening the access door on page 51 Switch on the appliance at the POWER switch Refer to Switching ON the appliance on page 55 5 AquaGo comfort AquaG...

Page 55: ... Open the access door refer to Opening the access door on page 51 2 To switch on the appliance switch the POWER switch Fig 8 8 to one of the two ON positions Both ON positions on the POWER switch have the same function Choose your preferred position When the green power ON LED 1 Fig 8 LED 1 is lit the appliance is switched on If the red error code LED 2 Fig 8 LED 2 is lit flashes there is a fault ...

Page 56: ...tlet is approximately 120 F 49 C Stand by heat The temperature in the appliance is automatically kept above 102 F 39 C During operation the yellow status LED 3 is lit Off Stand by The appliance is not running in any operating mode The yellow status LED 3 is off To switch off the POWER and gas supply refer to Switching OFF the appliance on page 57 ANTIFREEZE Prevention of freezing using 12 VDC elec...

Page 57: ...must be ECO or COMFORT The water system must be bled so that the circulation pump works NOTICE If the vehicle is standing and ambient temperatures are below 4 F 20 C the appliance must not be operated and must be winterized To winterize the appliance refer to Winterizing on page 58 While driving or if there is no gas supply to 4 F 20 C NOTICE Gas must not be used for heating while the vehicle is i...

Page 58: ...CE If the RV is equipped with a bypass around the appliance separate the appliance from the water system with the bypass Winterizing the appliance To winterize the appliance you must drain all water from the appliance To do this we advise the following steps Remove the water inlet filter or heating cartridge See Draining the water and cleaning the water inlet filter on page 60 steps 1 to 8 Let wat...

Page 59: ...ion 3 Open valve C 4 Drain the appliance Draining the water and cleaning the water inlet filter on page 60 5 Flush the RV s water system with a suitable winterizing fluid according to the supplier s or RV manufacturer s guidelines 6 Close all faucets if open 7 Open valve D 8 Wait until winterizing fluid has drained Collect escaping fluid in a suitable vessel 9 Close valve D Maintenance Repairs mus...

Page 60: ... 4 Open all hot water faucets and wait for cold water This will ensure that hot water is removed from the appliance before draining 5 Turn OFF the water supply or switch OFF the water pump 6 Leave the hot water faucets open in order to depressurize and vent the water system Injuries caused by the Easy Drain Lever Never actuate the Easy Drain Lever as long as the appliance is under water pressure a...

Page 61: ...pare part refer to APPENDIX C Spare Parts all models in manufacturers booklet if there are cracks Danger of crushing pinching of fingers when the Easy Drain Lever is closed Never put fingers between the Easy Drain Lever and water inlet filter or latch CAUTION If during installation it is difficult to install the filter cartridge use a small amount of soap on the O rings Never use grease because th...

Page 62: ...rdness and hot water consumption Recommended decalcification frequency per year Very Hard 180 1 2 4 Hard 121 180 1 1 3 Moderately Hard 61 120 1 1 2 Soft 0 60 1 1 1 Use Low Normal High Water Hardness Mg l CaCO 3 Hot water consumption approximately low 635 gallons year 2400 l year normal 1585 gallons year 6000 l year high 6350 gallons year 24000 l year Decalcification models without control panel Mo...

Page 63: ... immediately rinse your mouth and drink plenty of water in small sips Do not vomit Consult a doctor The use of non original AquaGo decalcification tablets e g vinegar for decalcification can cause chemical reactions and produce hazardous substances that could enter the drinking water supply Do not mix AquaGo decalcification tablets with other substances to avoid chemical reactions and production o...

Page 64: ...ing sign Caution decalcification in progress in a clearly visible position Warning signs are enclosed with the decalcification tablets b Draining the water system Tasks outside the RV Remove the access door refer to Removing the access door on page 52 Switch OFF the appliance at the POWER switch Drain the water system and remove the water inlet filter To do this refer to Draining the water and cle...

Page 65: ...h ON the appliance at the POWER switch d Filling the water system Tasks within the RV Turn on fresh water supply or switch on water pump The decalcification tablets dissolve in water quickly approx 10 minutes So that the decalcification agent is not rinsed out when filling run the water only as long as necessary The decalcification tablets color the water slightly red Fill the water system Open al...

Page 66: ...e g hot water faucets showers toilets Run the water until the status LED 3 Fig 9 on the control panel goes out Set the control panel to Off Close all water release points Turn OFF the water supply or switch OFF the water pump Open a hot water faucet to relieve pressure in the system To make sure that the appliance and the water pipes contain no decalcification agent empty the water system again an...

Page 67: ...t take out the water inlet filter and remove any AquaGo decalcification tablets that it may contain To take out the water inlet filter see Draining the water and cleaning the water inlet filter on page 60 Dispose of AquaGo decalcification tablets in accordance with local laws and regulations Before you use the water system again you must rinse it see step f Rinsing the water system on page 66 and ...

Page 68: ...though the flue fan is not running Cause is a defective EPS or flue fan 4 s s s s s l s s Error at water over temperature switch WOS The WOS opened at a water temperature of over 185 F 85 C 5 s s s s s l s l Flame detected at incorrect time There is an error in flame detection of the burner because the flame was detected before ignition or before the release of gas or after the gas was switched of...

Page 69: ...fan current consumption error The current detector for the flue fan has measured a current outside the permit ted limits 26 s s s l l s l s Circulation pump current consumption error The current detector at the circulation pump has measured a current outside the permitted limits 27 s s s l l s l l Water circulation pump is running dry The circulation pump does not generate water flow The water sys...

Page 70: ...ld water reaching the appliance is too low Turn down hot water at the faucet or in the shower in order to reduce flow rate Potentially retrofit a flow rate throttle in the water system This must be performed by a certified service technician Too much lime scale in the appliance The appliance must be decalcified refer to Decalcification on page 62 Water escaping at pressure relief valve Water press...

Page 71: ...ety The manufacturer states the following FIRE OR EXPLOSION HAZARD Failure to obey the following warnings could result in property damage serious injury or death WARNING Do NOT store gasoline oil or gasoline soaked rags or other flammable vapors and liquids inside storage compartment s BEFORE refueling or parking near a gasoline pump make sure ALL liquid propane LP gas appliances vented to the out...

Page 72: ...240 VAC Do NOT use battery charger to supply power to DC model Furnaces even when testing CRITICAL INSTALLATION WARNING Failure to obey the following warnings could result in property damage serious injury or death WARNING This Furnace MUST be installed repaired and serviced by a qualified service technician Do NOT modify this Furnace in any way Modification can be extremely hazardous Do NOT use t...

Page 73: ...nitial firing of the Furnace a burn off of excess paint and oils remaining from the manufacturing process may cause smoking for 5 10 minutes The Furnace is equipped with a power switch Gas will not flow to the burner and the Furnace will not operate with the switch in the OFF position o Door models have a power switch located inside of the door o Non door models LD or Small Vent have a power switc...

Page 74: ... the manual shut off valve at the LP tank if equipped to the OFF position Do NOT force the valve At the exterior access panel turn the switch on the Furnace to the OFF position Inspection And Monthly Maintenance The manufacturer requires the user to perform regular inspections and have periodic maintenance undertaken to ensure reliable and safe operation of the appliance The user must ensure the p...

Page 75: ...th 14mm studs and nuts YZCQ032 12 Megahub LHS complete Backing plate linings drum with 14mm studs and nuts YZCQ031 12 Megahub Drum Only 14mm Studs YZCQ033 12 LHS Backing Plate Only With linings DM00025 12 RHS Backing Plate Only With linings MJFCX003 14mm Wheels Stud YHJL110 14mm Wheel Nut YZCQ029 M38 Castle Nut M38 Metric LGPJ002 90mm Bearing Dust Cap 335 64 AUSRV Specific CSWH001 Wheel Bearing Ti...

Page 76: ...www ausrv com Ph 833 872 8778 76 Electrical Diagram ...

Page 77: ... storing your trailer ensure that batteries are fully charged and all power to appliances is disconnected switched off When possible leave the battery connected to a smart charger that will cycle and maintain the battery during storage If this isn t possible check and charge at regular intervals to prevent excessive discharge Never use unregulated solar power direct to your batteries When in use t...

Page 78: ... environments that are excessively hot cold dusty or humid or where it will be exposed to magnetic fields or long periods of sunshine Such exposure may cause the product or your battery to fail catch fire or explode Clean the housing of this product lightly with a dry or moist cotton cloth Do not use alcohol thinners benzene or any other chemical cleaner The MiniBoost is a high precision electroni...

Page 79: ...x 3x 1x 2x 3x 4x Battery OK Aux Available AC Charging Low Battery Voltage LFG Mode No Battery SI Solar Charging SR HA Solar or Aux Solar Charging Aux Charging SI Solar Aux Charging Battery OK AC available Battery OK no sources available SI Battery OK solar available SR HA battery OK solar or Aux Solar available Fault on One or More Output Loads High Temperature Fault Battery Fault Solar Fault Othe...

Page 80: ...www ausrv com Ph 833 872 8778 80 Hub Assembly ...

Page 81: ...www ausrv com Ph 833 872 8778 81 Trailing Arms and Bushes ...

Page 82: ...l nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure General fixings Ensure no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torq...

Page 83: ...ar and replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression Genera...

Page 84: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check...

Page 85: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 86: ...tion and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Battery Check terminals and voltage at full charge Lights Check all lights are functioning Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure Se...

Page 87: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 88: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 89: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 90: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 91: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 92: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 93: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 94: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 95: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 96: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 97: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 98: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 99: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 100: ...al fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks an...

Page 101: ...dition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure ...

Page 102: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 103: ...al fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks an...

Page 104: ...com Ph 833 872 8778 104 Trip Name Date Miles Start Miles Finish Cumulative Miles Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and service records ...

Page 105: ...www ausrv com Ph 833 872 8778 105 Trip Name Date Miles Start Miles Finish Cumulative Miles ...

Page 106: ... of the particular Product in question and do not cover use by any other third party These Limited Warranties are valid from the original date of purchase only AUSRV may require you to provide proof of purchase in connection with any warranty claim you make b The Limited Warranties apply only to Products sold to you as new and do not extend to any items sold via auction or any Products that are us...

Page 107: ...eplace the defective Caravan or Camper trailer within a reasonable amount of time after you deliver the defective item to us No action to enforce this Limited Warranty may be commenced without prior written notice to AUSRV of the alleged defect AUSRV shall have the opportunity to remedy any failed repair attempts by its authorized representative s 4 LIMITED WARRANTY FOR TENTS a Tents are guarantee...

Page 108: ...OT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE USAGE OF TRADE OR COURSE OF DEALING 6 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS i From time to time AUSRV may offer for sale items deemed to be factory seconds ex demonstration used or damaged Products sold as factory seconds ex demonstration or damaged items are sold on an as is basis without any warrant...

Page 109: ...OR THEIR RESPECTIVE OFFICERS DIRECTORS EQUITY HOLDERS AGENTS VENDORS LICENSOR S EMPLOYEES OR REPRESENTATIVES AUSRV PARTIES BE LIABLE TO YOU OR ANY OTHER PARTY FOR ANY FOR SPECIAL ECONOMIC EXEMPLARY DIRECT INDIRECT INCIDENTAL CONSEQUENTIAL PUNITIVE OR OTHER TYPES OF DAMAGES ARISING OUT OF OR RESULTING FROM THE PURCHASE OR USE OF ANY PRODUCT INCLUDING LOSS OF USE PROFITS REVENUE INCOME SAVINGS EARNI...

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Ausrv X11 2021, Owner'S Manual

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