AUMA FQM Operation Instructions Manual Download Page 24

6.

Commissioning

Conditions:

The fail safe unit was mounted to the valve:

page 33,

All electrical cables are connected:

page 33,

The type of seating (limit or torque seating) and the tripping torque (torque
switching) have been set in the actuator to suit the mounted valve.
-

For detailed information on the customer-specific version, refer to the order-
related data sheet.

-

The “Type of seating” and “Torque switching” settings are described in
the operation instructions pertaining to the actuator.

Commissioning of the overall combination of actuator (gearbox), FQM and valve is
made as follows:

1.

Perform initialisation:

page 24, Initialisation

2.

Set end stops:

page 25, End stops in the fail safe unit

3.

Perform reference operation (adaptive end position setting):

page 26, Reference operation (adaptive end position setting)

6.1.

Initialisation

If all prerequisites starting the initialisation phase are fulfilled, initialisation starts
automatically to put the combination consisting of actuator (gearbox), FQM and valve
in ready for operation state.

Further information:

page 29, Indications during and after initialisation

.

Prerequisites for starting initialisation:

Power supply applied.

Actuator controls are ready for operation (booted after power supply connection).

+24 V DC is applied at 

ESD

 input (refer to wiring diagram).

Actuator controls are in operation mode Local or Remote (selector switch position
on Local control or Remote control).

The fail safe unit is in the configured fail safe end position.
(The end position switch 

LSO/LSC

 of fail safe unit must be operated.)

Sequence for initialisation

A constant force spring is wound within the fail safe unit thanks to the electric motor
acting as mechanical energy buffer for the fail safe operation. Simultaneously, the
actuator runs into the configured fail safe end position to make sure that both actuator
and FQM fail safe unit are in the same position as the valve.

Information

Clicking noises during initialisation or the fail safe operation are normal and do
not represent a fault.

For repeated FQM tripping (fail safe operation), a pause of minimum 15 minutes
must be obeyed after the fourth fail safe operation to allow motor cool down.

After successful initialisation, the FQM fail safe unit is ready for further commissioning,
for standard operation as well as for fail safe operation.

24

 FQM 05.1 – FQM 12.1 / FQMEx 05.1 – FQMEx 12.1

Commissioning

Summary of Contents for FQM

Page 1: ...Fail safe unit FQM 05 1 FQM 12 1 FQMEx 05 1 FQMEx 12 1 Assembly and commissioning Operation instructions...

Page 2: ...mbly 12 4 1 Mounting position 13 4 2 Actuators for fail safe units 13 4 3 Fail safe unit mount to valve 13 4 3 1 Overview on coupling variants 13 4 3 1 1 Fail safe unit to valve mount 17 5 Electrical...

Page 3: ...on 30 8 2 Indication lights of local controls 30 8 2 1 Indication lights indications modify 31 9 Signals output signals 31 9 1 Status signals via output contacts digital outputs 31 9 1 1 Assignment of...

Page 4: ...he end user or contractor of the plant are responsible for respect and control of these regulations standards and laws Commissioning Prior to commissioning it is important to check that all settings m...

Page 5: ...ise closing i e the driven shaft turns clockwise to close the valve 1 3 Warnings and notes The following warnings draw special attention to safety relevant procedures in these operation instructions e...

Page 6: ...lowing a fail safe operation do NOT activate manual operation This means for all interventions the push button at the actuator handwheel must NOT be pressed prior to initialisation Information Success...

Page 7: ...acturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Nominal operating time in s for a part turn movement of 90 7 Max torque in direction OPEN CLOSE 8 Type of...

Page 8: ...0 1 12 1 Ex marking Table 1 Marking for explosion protection with example 3 3 Not used Not used Protection type of electrical connection 3 Terminal compartment Ex e increased safety 4 Terminal compart...

Page 9: ...order number or serial number Figure 5 Link to AUMA Assistant App For further Service Support Software Apps refer to www auma com 2 2 Short description In emergencies the fail safe unit is capable of...

Page 10: ...wheel Check eyebolts for tight seat in housing verify reach of the screws Observe manufacturer specifications for fixing lifting straps and round slings Heed total weight of arrangement Figure 6 Examp...

Page 11: ...trols may only be stored permanently down to 30 C On request actuators controls may be transported in specific cases and for short duration at temperatures down to 60 C Long term storage For long term...

Page 12: ...d for transport For FQM 05 1 07 1 M10 thread for FQM 10 1 12 1 M12 thread We recommend glueing the screws using thread sealing material to avoid contact corrosion in the thread To compensate for vibra...

Page 13: ...valve attachments according to EN ISO 5211 For rotating non rising valve stem 4 3 1 1 Fail safe unit to valve mount Unbored couplings or couplings with pilot bore must be machined to match the valve s...

Page 14: ...ling Figure 10 Examples Fit coupling 1 Coupling 2 Valve shaft 3 Grub screw 4 Screw with washer Figure 11 Mounting positions for coupling Table 6 FQM 12 1 FQM 10 1 FQM 07 1 FQM 05 1 Dimensions mm F14 F...

Page 15: ...Valve flange bore 1 Setting screw 2 View on valve flange and rotary movement of FQM when unfastening the setting screw For CCW version the FQM bores should overlap the bores of the valve flange rather...

Page 16: ...ng torque Nm Threads Strength class A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 392 M20 Information If the bores are not yet aligned for dimension Tmin the mounting procedure must be aborted The fol...

Page 17: ...ator actuator controls and fail safe unit the maximum power consumption of 360 W for the fail safe unit has to be accounted for In case separate power supply for the fail safe unit is provided 360 W h...

Page 18: ...ment is designed in protection type Ex e increased safety The interior of the flameproof enclosure Ex d of connected housing remains closed when removing the cover 1 2 Insert cable glands suitable for...

Page 19: ...tted In case of a fault Hazardous voltage while protective earth conductor is NOT connected Risk of electric shock Connect all protective earth conductors Connect PE connection to external protective...

Page 20: ...if damaged 3 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 4 Fit cover 1 and fasten screws 2 evenly crosswise 5 Fasten cable glands and blanking plug...

Page 21: ...e Failure to observe this warning results in death or serious injury Disconnect device from the mains before opening 1 Loosen screws 2 and remove cover 1 2 Loosen screws 4 and remove socket carrier 5...

Page 22: ...earth conductor is NOT connected Risk of electric shock Connect all protective earth conductors Connect PE connection to external protective earth conductor of connecting cables Start running the devi...

Page 23: ...ether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1 and fasten screws 2 evenly cross...

Page 24: ...tialisation Prerequisites for starting initialisation Power supply applied Actuator controls are ready for operation booted after power supply connection 24 V DC is applied at ESD input refer to wirin...

Page 25: ...d stops of the fail safe unit exclusively limit the swing angle The swing angle set in the factory is indicated on the name plate of the fail safe unit Figure 22 Name plate example Exposed rotating pa...

Page 26: ...nd position 2 Remove screw plug next to symbol 3 Unscrew setting screw counterclockwise until reaching dimension Tmin 4 Move valve to end position OPEN Information In motor operation Interrupt travel...

Page 27: ...ion the ESD signal 24 V DC must be applied at ESD input refer to wiring diagram The valve can be operated via the actuator handwheel or via actuator controls motor operation 27 FQM 05 1 FQM 12 1 FQMEx...

Page 28: ...technical data sheet Operating time configuration for fail safe operation The operating time is preset in the factory In order to modify the operating time 4 different operating speeds can be selecte...

Page 29: ...ng initial isation FQM FS ready After successful initialisation actuator and valve are in the same end position In the status line top the symbol is displayed i e the constant force spring is wound th...

Page 30: ...97 Possible setting values for fail safe function FQM FS ready The constant force spring is wound the FQM is ready for fail safe operation FQM FS ESD request Fail safe function of FQM fail safe is req...

Page 31: ...ED We recommend assigning two outputs with signals FQM FS ready and FQM FS ESD request to detect the state of the fail safe unit For further setting values refer to the operation instructions pertaini...

Page 32: ...ins frequency 5 Mains voltage mains frequency 24 V DC current consumption approx 1 A Permissible voltage variation 20 15 ESD input Single switches 1 NC and 1 NO for each end position max 0 1 A at 30 V...

Page 33: ...ndensation and high pollution Standard Corrosion protection KX Suitable for use in areas with extremely high salinity permanent condensation and high pollution Option Double layer powder coating Two c...

Page 34: ...ons 29 Input signals 28 Inspection certificate 8 Installation altitude 32 L LEDs indication lights 30 Lifetime 33 M Maintenance 4 Marking for explosion protec tion 8 Mounting position 32 N Name plate...

Page 35: ...35...

Page 36: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 179 003 en 2 21 For detailed information on AUMA products refer to the Internet www...

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