AUMA ACExC 01.2 Intrusive Operation Instructions Manual Download Page 104

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AUMA Riester GmbH & Co. KG

P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y009.575/003/en/1.22

For detailed information on AUMA products, refer to the Internet: www.auma.com

Summary of Contents for ACExC 01.2 Intrusive

Page 1: ...Modbus RTU Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical with actuator controls ACExC 01 2 Intrusive Assembly and...

Page 2: ...tion 10 3 Name plate 14 4 Transport and storage 14 4 1 Transport 16 4 2 Storage 17 5 Assembly 17 5 1 Mounting position 17 5 2 Handwheel fitting 17 5 3 Mount actuator to valve 18 5 3 1 Overview of outp...

Page 3: ...hts of local controls 54 8 4 Optional indications 54 8 4 1 Mechanical position indication via indicator mark 55 9 Signals output signals 55 9 1 Signals via Profinet 55 9 2 Status signals via output co...

Page 4: ...ls 77 12 3 2 Fuse replacement 77 12 3 2 1 Replace fuses F1 F2 78 12 3 2 2 Test replace fuses F3 F4 78 12 3 3 Motor protection thermal monitoring 80 13 Servicing and maintenance 80 13 1 Preventive meas...

Page 5: ...ey will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition dangers G...

Page 6: ...ntinuous underwater use observe enclosure protection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear power plants No liab...

Page 7: ...zardous situation Failure to observe this warning could result in property damage Is not used for personal injury Safety alert symbol warns of a potential personal injury hazard The signal word here D...

Page 8: ...pplying analogue torque feedback signals torque indication and analogue position feedback signals position indication at the actuator controls output In combination with output drive type A the actuat...

Page 9: ...he AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements...

Page 10: ...e manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Speed 7 Torque range in direction CLOSE 8 Torque range in dire...

Page 11: ...x code Motor name plate Figure 6 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Current type mains voltage 5 Nominal power 6 Nominal current 7...

Page 12: ...2 07 2 Flange size F10 Table 2 Description of actuator controls type designation with the example of ACExC 01 2 01 2 ACExC Type AC AUMATIC actuator controls ExC explosion proof version ACExC Size 01...

Page 13: ...are classified according to AUMA power classes e g A1 B1 The power class defines the max permissible rated power of the motor the switchgear has been designed for The rated power nominal power of the...

Page 14: ...tor Actuators mounted to controls Attach ropes or hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls...

Page 15: ...pes heed additional weights 2 Table 8 Weights of multi turn actuators SAEx 07 2 SAEx 14 6 SAREx 07 2 SAREx 14 6 With 1 phase AC motors Weight2 Motor type1 Type designation Actuator approx kg 28 VEX SA...

Page 16: ...nt to uncoated surfaces Risk of damage due to excessively low temperatures Actuator controls may only be stored permanently down to 30 C On request actuators controls may be transported in specific ca...

Page 17: ...ssioning Figure 10 Handwheel 1 Spacer 2 Input shaft 3 Handwheel 4 Retaining ring How to proceed 1 If required fit spacer 1 on input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 wit...

Page 18: ...ithstanding thrust B B1 B4 C D E 5 3 2 Output drive type A Figure 11 Output drive type A 1 Output mounting flange 2 Stem nut 3 Valve stem Short description Output drive type A consisting of output mou...

Page 19: ...lot bore stem nut the stem nut must be finish machined prior to mounting valve stem and prior to performing the following steps page 21 Stem nut for output drive type A finish machining 2 Apply a smal...

Page 20: ...torque according to table Table 12 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 24 M8 48 M10 200 M16 392 M20 10 Turn multi turn actuator with handwheel in dir...

Page 21: ...s 2 3 Remove axial bearing washers 2 1 and axial needle roller and cage assemblies 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread 5 Clean the machined stem nut 1 6 Apply sufficient Lit...

Page 22: ...ive type B E Output drive sleeve with bore according to DIN 3210 Output drive types B1 B3 Output drive sleeve with bore according to EN ISO 5210 Output drive types B2 B4 Output drive sleeve with bore...

Page 23: ...4 Place multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table I...

Page 24: ...her Figure 20 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing Information For...

Page 25: ...roof enclosure ensure absence of gas and voltage Handle cover and housing parts with care Flameproof joints must neither be damaged nor soiled in any way Do not jam cover during fitting Electrostatic...

Page 26: ...s required Current type mains voltage mains fre quency Type of current mains voltage and mains frequency must match the data on the actuator controls and motor name plates Also refer to chapter Identi...

Page 27: ...ction of connecting cable when defining the protection required Potential of customer connections Refer to Technical data for options of isolated potentials Safety standards Safety measures and safety...

Page 28: ...ication 1 4 0 2 mm Wire diameter depending on application Green RAL6018 Colour of shield Pair 1 white blue Pair 2 yellow orange Colour of wire insulation 4 Number of wires Dual pair or star quad Cable...

Page 29: ...nnection and connection board for control contacts assembled onto a mounting frame KL version is available with terminal compartment in protection type Ex e increased safety as well as in protection t...

Page 30: ...rents of all control contacts must not exceed 50 A 2 6 2 1 Terminal compartment open Figure 24 Open terminal compartment 1 Cover illustration shows KL version in type of protection Ex d 2 Screws for c...

Page 31: ...3 Seal unused cable entries with approved plugs suitable for the required protec tion type 6 2 2 Cable connection Table 20 Terminal cross sections and tightening torques Connection type Terminal cros...

Page 32: ...a the cable gland to the housing earthing 5 Strip wires 5 1 Remove wire sheathing of control cables 1 50 in a length of approx 10 mm 5 2 Remove wire sheathing of motor cables U V W in a length of appr...

Page 33: ...ect cables to terminal carrier 1 Fitting control cables into spring clamp terminals 2 Tightening power terminals Information For service purposes each spring clamp terminal for control cables is equip...

Page 34: ...rth to PE connection M6 Figure 28 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires M4 Internal protect...

Page 35: ...t white blue yellow orange Table 21 Connecting data 0 2 mm 0 34 mm AWG 24 AWG 22 Connection capacity solid wire 0 2 mm 0 34 mm AWG 24 AWG 22 Connection capacity stranded 1 Remove cable sheathing and c...

Page 36: ...aged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1 and fasten screws 2 evenly crosswise For design in flameproof enclosure Ex d Flame...

Page 37: ...ection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires c...

Page 38: ...nts to 100 m maximum If the actuator is equipped with a position transmitter EWG RWG Use suitable flexible and screened connecting cables Earth cable shield at both ends Versions with potentiometer in...

Page 39: ...nfluences Risk of explosion Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially expl...

Page 40: ...ndwheel Table 24 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead counterclockwise closing clockwise closing Drive shaft valve turns counterclockwise in direct...

Page 41: ...type of seating and torque switching 7 2 1 Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls Figure 37 Local c...

Page 42: ...Risk of immediate actuator operation when switching on Risk of personal injuries or damage to the valve If the actuator starts unexpectedly Immediately turn selector switch to 0 OFF Check input signa...

Page 43: ...etup 4 C Cancel process Esc Return to previous display Backlight The display is illuminated in white during normal operation It is illuminated in red in case of a fault The screen illumination is brig...

Page 44: ...ndicates in the bottom row Go to 1 Press push button Go to Display indicates Go to menu M0000 2 Use push buttons Up Down to select figures 0 to 9 3 Press push button Ok to confirm first digit 4 Repeat...

Page 45: ...splay indicates Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Repeat steps 1 and 2 for all further digits Having confirmed the l...

Page 46: ...revents unauthorised access by systematic trials The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools AUMA CDT AUMA Assistant App Afte...

Page 47: ...splay indicates Password 0 9 Enter password enter password Display indicates Language and Save bottom row Language selection 10 Select new language via Up Down resulting in the following signification...

Page 48: ...Figure 45 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 46 Startup menu with firmware versi...

Page 49: ...prox 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 8 2 1 Feedback signals from actuator and valve Display indications depend on the actuator versi...

Page 50: ...l E2 Actual position value Setpoint control If the positioner is enabled and activated the bar graph indication for E1 position setpoint is displayed The direction of the operation command is displaye...

Page 51: ...c M0539 is set to AUMA Warnings S0005 If a warning has occurred the display shows S0005 the number of warnings occurred a blinking question mark after approx 3 seconds Figure 55 Warnings For further i...

Page 52: ...er to Corrective action Function check S0009 The S0009 indication shows function check indications according to NAMUR recommendation NE 107 If an indication has occurred via the function check the dis...

Page 53: ...standard 2 Marking with figures 1 6 option 1 End position CLOSED reached blinking operation in direction CLOSE 2 Tc Torque fault CLOSE 3 Motor protection tripped 4 To Torque fault OPEN 5 End position...

Page 54: ...EN reached 2 End position CLOSED reached 3 Indicator mark at cover Characteristics Independent of power supply Used as running indication Indicator disc rotates during actuator operation and continuou...

Page 55: ...ration M0053 I O interface M0139 Digital outputs M0110 Signal DOUT 1 M0109 Default values Signal DOUT 1 Fault Signal DOUT 2 End position CLOSED Signal DOUT 3 End position OPEN Signal DOUT 4 Selector s...

Page 56: ...signation in the wiring diagram AOUT1 position For further information on this topic please refer to Manual Operation and setting 56 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromecha...

Page 57: ...lt value Limit Setting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press p...

Page 58: ...selection not saved yet 11 Confirm selection via Save The setting for the type of seating is complete 12 Back to step 4 CLOSED or OPEN Press Esc 10 2 Open switch compartment The switch compartment mus...

Page 59: ...ads 1 Torque switching head black in direction CLOSE 2 Torque switching head white in direction OPEN 3 Lock screws 4 Torque dials 1 Loosen both lock screws 3 at the indicator disc 2 Turn torque dial 4...

Page 60: ...tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the setting spindle in the same direction and repeat setting process 10 4 2 End position OPEN white...

Page 61: ...ediate position in the same direction as in later electrical operation 3 Press down and turn setting spindle 1 with screw driver in direction of the arrow and observe the pointer 2 While a ratchet cli...

Page 62: ...be checked at the hollow shaft stem if no mechanical position indicator is available Chapter Direction of rotation at hollow shaft stem check 10 6 1 Direction of rotation at mechanical position indic...

Page 63: ...ntermediate position or to sufficient distance from end position 2 Depending on the version Unscrew threaded plug 1 with seal 2 protective cap 4 or stem protection tube 6 3 Switch on actuator in direc...

Page 64: ...ormed once the limit switching setting was changed to ensure that the position feedback 0 4 20 mA supplies correct values Operate actuator electrically via the push buttons OPEN and CLOSE of the local...

Page 65: ...th care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting 5 Place cover 1 on switch compartment 6 Fasten screws 2 evenly crosswise 65 SAEx 07 2 SAEx 16 2 SAREx 07...

Page 66: ...0 C to 80 C Ambient temperature2 Power supply possible via AC AM actuator controls or external power supply 1 Depending on temperature range of the actuator Refer to name plate 2 Setting elements The...

Page 67: ...tion clears the settings in both end positions and sets the output current to a value of 3 5 mA After activation both end values 0 4 mA and 20 mA need to be reset In case of inadvertent incorrect adju...

Page 68: ...h button S2 the current is increased by 0 02 mA every time the push button is pressed 11 1 3 LED end position signalling switch on off The LED behaviour for end position reached can be set as follows...

Page 69: ...ent signal between 0 20 mA or 4 20 mA Technical data Table 31 RWG 4020 2 wire system 3 wire and 4 wire systems Data 4 20 mA 0 20 mA 4 20 mA Output current Ia 14 V DC I x RB max 30 V 24 V DC 18 32 V Po...

Page 70: ...entiometer 2 in opposite direction until the following value is reached for 0 20 mA approx 0 1 mA for 4 20 mA approx 4 1 mA This ensures that the signal remains above the dead and live zero point 7 Mo...

Page 71: ...CLOSED again 7 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover 7 1 Repeat setting procedure 7 2 Check whether the appropriate reduction gearing has been selected i...

Page 72: ...switches and replace the switches if required Switch is defective or switch setting is incorrect Limit and or torque switches do not trip Dismount handwheel Replace overload protection and remount ha...

Page 73: ...on to perform maintenance S0010 Maintenance required For indicated value 0 Press push button Details to display a list of detailed indications For details refer to Faults and Failure table Collective...

Page 74: ...68 re set if required Limit value for torque warning in direction OPEN exceeded Torque wrn OPEN Check parameter Wrn torque CLOSE M0769 re set if required Limit value for torque warning in direction CL...

Page 75: ...ment at actuator No actuator reaction to operation commands within the set reaction time Fault no reaction Check device configuration Parameter Low limit Uspan M0832 must be less than parameter Volt l...

Page 76: ...urce Apply 24 V DC at EMERGENCY input Operation mode EMERGENCY is active EMER GENCY signal was sent 0 V are applied at the EMERGENCY input EMCY behav active Check I O interface The actuator is control...

Page 77: ...heater reversing contactor control PTC tripping device at 24 V AC only at 115 V AC also control inputs OPEN STOP CLOSE 1 F5 Automatic reset fuse as short circuit protection for external 24 V DC suppl...

Page 78: ...r is switched off and the following signals are given LED 3 motor protection trippped on the local controls is illuminated The status indications S0007 or S0011 Failure display a fault The fault Detai...

Page 79: ...elect Thermal test 3 Activate motor protection simulation Press Ok push button The safety function is correct if no fault signal is displayed 4 Reset simulation Press Ok push button or exit the simula...

Page 80: ...as where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws between actuat...

Page 81: ...in any way Do not jam cover during fitting Removing the plug 1 Loosen the screws 2 2 Remove cover 1 3 Remove grub screws 6 inside the connection frame 4 Loosen screws 4 inside the connection frame 5...

Page 82: ...ealing Consider torques according to man ufacturer s details If required replace the components Only use components with appropriate Ex approval Check whether Ex connections are fastened correctly Tak...

Page 83: ...als Plastic materials Greases and oils The following generally applies Greases and oils are hazardous to water and must not be released into the environment Arrange for controlled waste disposal of th...

Page 84: ...d 3 phase AC asynchronous squirrel cage motor type IM B9 according to IEC 60034 7 IC410 cooling procedure according to IEC 60034 6 Standard Motors 1 phase AC motor with permanent split capacitor PSC t...

Page 85: ...it switching Single switch 1 NC and 1 NO for each end position not galvanically isolated Standard Tandem switch 2 NC and 2 NO for each end position switches galvanically isolated Triple switch 3 NC an...

Page 86: ...1 g 10 to 200 Hz for actuators with AMExC or ACExC actuator controls Resistant to vibration during start up or for failures of the plant However a fatigue strength may not be derived from this Not val...

Page 87: ...up to 500 mA For external electronics supply the power supply of integral controls must have an enhanced isolation against mains voltage in compliance with IEC 61010 1 and the output power be limited...

Page 88: ...n combination with additional input signals option 6 programmable output contacts 5 potential free NO contacts with one common max 250 V AC 1 A resistive load Standard assignment End position CLOSED e...

Page 89: ...ntroller with adaptive positioner via 0 4 20 mA analogue inputs for process setpoint and actual process value Automatic deblocking Up to 5 operation trials travel time in opposite direction can be set...

Page 90: ...e Profinet interface is set assignment of device name as well as assignment of the IP address using the Profinet engineering tools of the DCS General data of the Profinet interface Profinet according...

Page 91: ...e class III Netload Class Via TCP IP and integral web server possible Via FDI package software for diagnostics commissioning e g Siemens PDM Emerson AMS Device diagnostics via Ethernet Via GSD ml file...

Page 92: ...n resistance according to IEC 60068 2 6 Suitable for use in areas with high salinity almost permanent condensation and high pollution KS Standard Corrosion protection Suitable for use in areas with ex...

Page 93: ...ening torque Nm Threads Strength class A2 80 A4 80 A2 70 A4 70 10 7 4 M6 24 18 M8 48 36 M10 82 61 M12 200 150 M16 392 294 M20 1 057 1 015 M30 2 121 1 769 M36 93 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16...

Page 94: ...Spare parts 15 1 Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 KT KM 94 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical Spare parts ACExC 01 2 Intrusive Profi...

Page 95: ...imit switching 024 0 Switch case for direction OPEN 560 2 1 Sub assembly Locking plate 025 0 Switch case for direction CLOSE 560 2 2 Sub assembly Cable for protective earth 058 0 Sub assembly RWG posi...

Page 96: ...15 2 ACExC 01 2 KL Ex d actuator controls 96 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical Spare parts ACExC 01 2 Intrusive Profinet...

Page 97: ...er supply unit 006 0 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Fieldbus connection board 050 1 Sub assembly Cover 500 0 Pin...

Page 98: ...98 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Profinet...

Page 99: ...99 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Profinet...

Page 100: ...s 48 Disposal 83 DUO limit switching 61 E Earth connection 37 Electrical connection 26 Electronic position transmitter 66 69 EMC 27 Enclosure protection 10 11 11 86 92 End position signalling 68 Error...

Page 101: ...10 11 13 Out of specification indica tion on display 52 Output contacts 55 Output drive type A 18 Output drive types 18 Output drive types B 22 Output signals 55 Output signals Potential 27 Overload...

Page 102: ...pport 80 Switch check 72 T Technical data 84 Technical data for switches 86 Temperature protection 11 Terminal plan 26 Test certificate 12 Test run 62 Timeout 46 Torque range 10 Torque switching 59 Tr...

Page 103: ...103...

Page 104: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y009 575 003 en 1 22 For detailed information on AUMA products refer to the Internet www...

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