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AUMA ACE C 01.2 Profinet Series, Manual

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AUMA ACE C 01.2 Profinet Series Manual Download Page 1

Control

Parallel

Profibus DP

Profinet

Modbus RTU

Modbus TCP/IP

Foundation Fieldbus

→ 

HART

Multi-turn actuators

SAEx 07.2 – SAEx 16.2

SAREx 07.2 – SAREx 16.2

Control unit: electronic (MWG)

with actuator controls

ACExC 01.2 Non-Intrusive

Assembly and commissioning

Operation instructions

Summary of Contents for ACE C 01.2 Profinet Series

Page 1: ...Modbus RTU Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG with actuator controls ACExC 01 2 Non Intrusive Assembly an...

Page 2: ...ame plate 14 4 Transport and storage 14 4 1 Transport 16 4 2 Storage 17 5 Assembly 17 5 1 Mounting position 17 5 2 Handwheel fitting 17 5 3 Mount actuator to valve 18 5 3 1 Overview of output drive ty...

Page 3: ...Language change 53 8 Indications 53 8 1 Indications during commissioning 53 8 2 Indications in the display 54 8 2 1 Feedback signals from actuator and valve 56 8 2 2 Status indications according to AU...

Page 4: ...F1 F2 83 12 3 2 2 Test replace fuses F3 F4 84 12 3 3 Motor protection thermal monitoring 85 13 Servicing and maintenance 85 13 1 Preventive measures for servicing and safe operation 86 13 2 Disconnec...

Page 5: ...they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition dangers...

Page 6: ...Continuous underwater use observe enclosure protection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear power plants No li...

Page 7: ...s situation Failure to observe this warning could result in property damage Is not used for personal injury Safety alert symbol warns of a potential personal injury hazard The signal word here DANGER...

Page 8: ...upplying analogue torque feedback signals torque indication and analogue position feedback signals position indication at the actuator controls output In combination with output drive type A the actua...

Page 9: ...actuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset mana...

Page 10: ...ple manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Speed 7 Torque range in direction CLOSE 8 Torque range in di...

Page 11: ...rix code Motor name plate Figure 6 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Current type mains voltage 5 Rated power 6 Nominal current 7...

Page 12: ...16 2 07 2 Flange size F10 Table 2 Description of actuator controls type designation with the example of ACExC 01 2 01 2 ACExC Type AC AUMATIC actuator controls ExC explosion proof version ACExC Size 0...

Page 13: ...to AUMA power classes e g A1 B1 The power class defines the max permissible rated power of the motor the switchgear has been designed for The rated power nominal power of the actuator motor is indica...

Page 14: ...only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low...

Page 15: ...ypes heed additional weights 2 Table 8 Weights of multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 With 1 phase AC motors Weight2 Motor type1 Type designation Actuator approx kg 28 VEX S...

Page 16: ...agent to uncoated surfaces Risk of damage due to excessively low temperatures Actuator controls may only be stored permanently down to 30 C On request actuators controls may be transported in specific...

Page 17: ...issioning Figure 10 Handwheel 1 Spacer 2 Input shaft 3 Handwheel 4 Retaining ring How to proceed 1 If required fit spacer 1 on input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 wi...

Page 18: ...withstanding thrust B B1 B4 C D E 5 3 2 Output drive type A Figure 11 Output drive type A 1 Output mounting flange 2 Stem nut 3 Valve stem Short description Output drive type A consisting of output mo...

Page 19: ...ilot bore stem nut the stem nut must be finish machined prior to mounting valve stem and prior to performing the following steps page 21 Stem nut for output drive type A finish machining 2 Apply a sma...

Page 20: ...a torque according to table Table 12 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 24 M8 48 M10 200 M16 392 M20 10 Turn multi turn actuator with handwheel in d...

Page 21: ...ngs 2 3 Remove axial bearing washers 2 1 and axial needle roller and cage assemblies 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread 5 Clean the machined stem nut 1 6 Apply sufficient L...

Page 22: ...rive type B E Output drive sleeve with bore according to DIN 3210 Output drive types B1 B3 Output drive sleeve with bore according to EN ISO 5210 Output drive types B2 B4 Output drive sleeve with bore...

Page 23: ...3 4 Place multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table...

Page 24: ...ether Figure 20 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing Information F...

Page 25: ...lameproof enclosure ensure absence of gas and voltage Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting Electrostatic dis...

Page 26: ...suring the pulse code is required Current type mains voltage mains fre quency Type of current mains voltage and mains frequency must match the data on the actuator controls and motor name plates Also...

Page 27: ...a heating system and external electronics power supply the fuses for the heating system have to be provided by the customer refer to wiring diagram F4 ext Table 16 Fuse for heating system Designation...

Page 28: ...ngth 1 500 m Cross section min 0 5 mm We recommend selecting 0 75 mm cross section For smaller cable length cross section the cross section must be enlarged to min 0 75 mm using a wire end sleeve if r...

Page 29: ...9 KES electrical connec tion Plug in terminal connection with en larged terminal compartment KES 6 3 KT KM electrical connection Figure 23 KT KM electrical connection 1 Terminal carrier with screw typ...

Page 30: ...nations 12 3 Support terminals max 250 V 1 000 V Connection voltage max 5 A2 25 A Rated current max Spring clamp terminals Screw connection PE Ring lug U bracket Type of customer connection 2 5 mm 2 1...

Page 31: ...s Designation Screw type terminals Tightening torque 1 2 1 5 Nm Flexible or solid 0 25 10 0 mm 2 for one wire per terminal Flexible 2 x 0 25 4 mm 2 for two wires per terminal Power contacts U1 V1 W1 U...

Page 32: ...ervice purposes each spring clamp terminal is equipped with a test contact located above the numbering Information For flexible cables for screw type terminals use wire end sleeves according to DIN 46...

Page 33: ...ighten protective earth to PE connection M6 Figure 27 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires...

Page 34: ...ace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1 and fasten screws 2 evenly crosswise For design in flameproof enclosure...

Page 35: ...e Removing the cover is sufficient for connecting the cables The flameproof frame remains connected to the device The flameproof interior of the connected device remains sealed Technical data Table 20...

Page 36: ...nclosure protection IP stated on the name plate is only ensured if suitable cable glands are used Figure 31 Name plate example with enclosure protection IP68 For shielded cables Use EMC cable glands E...

Page 37: ...le cables Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire c...

Page 38: ...O ring 3 is in good condition replace if damaged 3 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 4 Fit cover 1 and fasten screws 2 evenly crosswise...

Page 39: ...ble connection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 22 KES electrical connection...

Page 40: ...ure refer to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When sel...

Page 41: ...nd via the cable gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault...

Page 42: ...k whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease to the O ring and insert it correctly Flameproof enclosure danger of explosion Risk of death or seri...

Page 43: ...ng two individual wires with a U bracket cross sections have to be identical 6 7 Accessories for electrical connection 6 7 1 Actuator controls on wall bracket Design Figure 41 Design principle with wa...

Page 44: ...ng direct wiring from the actuator to the XK customer plug XA XM XK refer to wiring diagram these connecting cables must be subject to an insulation test in compliance with EN 50178 Connecting cables...

Page 45: ...andwheel Table 25 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead counterclockwise closing clockwise closing Drive shaft valve turns counterclockwise in direc...

Page 46: ...type of seating and torque switching 7 2 1 Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls Figure 45 Local...

Page 47: ...of personal injuries or damage to the valve If the actuator starts unexpectedly Immediately turn selector switch to 0 OFF Check input signals and functions Set selector switch to position Remote cont...

Page 48: ...Setup 4 C Cancel process Esc Return to previous display Backlight The display is illuminated in white during normal operation It is illuminated in red in case of a fault The screen illumination is bri...

Page 49: ...indicates in the bottom row Go to 1 Press push button Go to Display indicates Go to menu M0000 2 Use push buttons Up Down to select figures 0 to 9 3 Press push button Ok to confirm first digit 4 Repe...

Page 50: ...Display indicates Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Repeat steps 1 and 2 for all further digits Having confirmed the...

Page 51: ...prevents unauthorised access by systematic trials The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools AUMA CDT AUMA Assistant App Aft...

Page 52: ...Display indicates Password 0 9 Enter password enter password Display indicates Language and Save bottom row Language selection 10 Select new language via Up Down resulting in the following significati...

Page 53: ...it Figure 53 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 54 Startup menu with firmware ver...

Page 54: ...faded out after approx 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 8 2 1 Feedback signals from actuator and valve Display indications depend on...

Page 55: ...setpoint E1 for stepping mode or for intermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 s...

Page 56: ...eaction Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in dir...

Page 57: ...if the parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an i...

Page 58: ...Figure 70 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommend...

Page 59: ...dications can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat l...

Page 60: ...usting during commissioning cover must not be opened 8 4 2 Mechanical position indication via indicator mark not self adjusting Figure 74 Mechanical position indicator 1 End position OPEN reached 2 En...

Page 61: ...nal DOUT 4 Selector sw REMOTE Signal DOUT 5 Torque fault CLOSE Signal DOUT 6 Torque fault OPEN 9 2 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active...

Page 62: ...Setting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C S...

Page 63: ...e torque switches will be tripped overload protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The...

Page 64: ...ED or OPEN Press Esc Information The following fault signals are issued if the torque setting performed has been reached in mid travel In the display of the local controls Status indication S0007 Faul...

Page 65: ...indicates Set end pos CLOSED CLOSED or OPEN 4 Select via Up Down Set end pos CLOSED M0084 Set end pos OPEN M0085 The black triangle indicates the current selection 5 Press Ok The display indicates ei...

Page 66: ...d position OPEN CMD0010 12 Re set end position OPEN 12 1 For large strokes Set selector switch in position Local control LOCAL and operate actuator in motor operation via push button OPEN in direction...

Page 67: ...ollowing significations black triangle current setting white triangle selection not yet saved Information Required access level Specialist 4 or higher 8 Press Ok Display indicates Password 0 9 Enter p...

Page 68: ...ction of rotation on the mechanical position indication For self adjusting mechanical position indication The direction of rotation is correct if the actuator operates in direction CLOSE and arrow tur...

Page 69: ...intermediate position or to sufficient distance from end position 2 Depending on the version Unscrew threaded plug 1 with seal 2 protective cap 4 or stem protection tube 6 3 Switch on actuator in dire...

Page 70: ...out after travelling into opposite direction The limit switching is set incorrectly if the actuator comes to a standstill before reaching the end position one of the red indication lights LEDs is illu...

Page 71: ...compartment must be opened for mechanical position indication adjustment when commissioning Figure 78 Mechanical position indications A Mechanical position indicator self adjusting B Mechanical posit...

Page 72: ...e position by means of an arrow When correctly set the arrow points to symbol OPEN or CLOSED in the end positions Information The position indications is housed in the actuator switch compartment Open...

Page 73: ...the actuator turns stroke Refer to Gear stage of the reduction gearing test set 11 2 2 Gear stage of the reduction gearing test set The test setting is only required if the mechanical position indicat...

Page 74: ...LOSED point to the indicator mark at the cover in the end positions Setting elements The position indications is housed in the actuator switch compartment The switch compartment must be opened to perf...

Page 75: ...n gearing 11 3 2 Gear stage of the reduction gearing test set This test setting is only required if the turns stroke of the actuator were changed at a later date The control unit may possibly have to...

Page 76: ...31 5 6 31 5 62 5 7 62 5 125 8 125 250 9 250 500 Table 31 MS50 2 control unit 10 to 5 000 turns per stroke Gear stage Turns stroke above to 1 10 0 19 5 2 19 5 39 0 3 39 0 78 0 4 78 156 5 156 315 6 315...

Page 77: ...Control unit with reduction gearing 1 Screw 2 Crown wheel 77 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART Commissioning settings options in the...

Page 78: ...uator operation They only serve for information purposes The display remains white Collective signals include further indications They can be displayed via the Details push button The display remains...

Page 79: ...supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h exceeded Wrn op mode run time Check modu...

Page 80: ...ollective signal 14 Internal error has occurred Internal error Perform one of the following measures Issue operation command in direction OPEN Set selector switch to position Local control LOCAL and r...

Page 81: ...ction CLOSE measured at the output drive shaft using the torque measurement flange is too high DMF fault CLOSE2 Press push button Details to display a list of indi vidual indications For a description...

Page 82: ...ctuator controls F1 F2 Table 37 Primary fuses F1 F2 for power supply unit AUMA art no F1 F2 G fuse 6 3 x 32 mm Size K002 277 1 A T 500 V Reversing contactors Power supply 500 V K002 665 2 A FF 690 V R...

Page 83: ...open fuse cover and replace old fuses by new ones 12 3 2 2 Test replace fuses F3 F4 Information For version with electrical connection type KP KPH the fuses F1 F2 are also located on the PSU board 1...

Page 84: ...arameter setting motor protection behaviour the fault signal is either automatically reset or the the fault signal has to be reset using RESET push button with selector switch position Local operation...

Page 85: ...deployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws...

Page 86: ...soiled in any way Do not jam cover during fitting Removing the plug 1 Loosen the screws 2 2 Remove cover 1 3 For versions with terminal compartment in type of protection Ex d flameproof enclosure Remo...

Page 87: ...0 KP KPH and KES electrical connection 1 Cover 2 Screws for housing 3 O ring 4 Plug in frame KP KPH 5 Connection frame KES Removing the plug 1 Loosen the screws 2 2 Remove electrical connection Cover...

Page 88: ...e Check whether Ex connections are fastened correctly Take care of possible discolouration of the terminals and wires This would in dicate an increased temperature For Ex housings pay special attentio...

Page 89: ...d must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for wa...

Page 90: ...ad 3 phase AC asynchronous squirrel cage motor type IM B9 according to IEC 60034 7 IC410 cooling procedure according to IEC 60034 6 Standard Motors 1 phase AC motor with permanent split capacitor PSC...

Page 91: ...al Via actuator controls Torque feedback signal Continuous self adjusting indication with symbols OPEN and CLOSED Mechanical position indicator Blinking signal via actuator controls Running indication...

Page 92: ...EU EU Directives 14 2 Technical data Actuator controls Features and functions Refer to name plate Explosion protection Refer to name plates at actuator controls and motor Permissible variation of mai...

Page 93: ...ard Control voltage current consumption for control inputs 48 V DC current consumption approx 7 mA per input 60 V DC current consumption approx 9 mA per input 100 125 V DC current consumption approx 1...

Page 94: ...mmunication interface Selectable type of seating limit or torque seating for end position OPEN and end po sition CLOSED Torque by pass Adjustable duration with adjustable peak torque during start up t...

Page 95: ...eristics torque travel characteristic for opening and closing directions can be saved separately Torque characteristics stored can be shown on the display Diagnostic functions PTC tripping device in c...

Page 96: ...ART cable specification Internal power supply of HART interface via actuator controls apart from HART supply voltage no other supply required Power supply Manufacturer name AUMA Manufacturer ID 0x607C...

Page 97: ...Analog Channel Saturated Analog Channel Fixed Feedback signals Motor protection tripped Torque switch tripped in mid travel One phase missing Failure of analogue customer inputs Fehlermeldungen Servic...

Page 98: ...tween actuator and actuator controls is max 100 m An MWG is required for position feedback Wall bracket AUMA CDT Commissioning and Diagnostic Tool for Windows based PC AUMA Assistant App Commissioning...

Page 99: ...Spare parts 15 1 Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 KT KM 99 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART Spare part...

Page 100: ...limit switching 024 0 Switch case for direction OPEN 560 2 1 Sub assembly Locking plate 025 0 Switch case for direction CLOSE 560 2 2 Sub assembly Cable for protective earth 058 0 Sub assembly RWG pos...

Page 101: ...15 2 Actuator controls ACExC 01 2 KT KM 101 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART Spare parts...

Page 102: ...for display 002 4 Sub assembly Power supply unit 006 0 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Pi...

Page 103: ...15 3 Actuator controls ACExC 01 2 KP KPH 103 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART Spare parts...

Page 104: ...009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1 Washer fo...

Page 105: ...15 4 Actuator controls AUMATIC ACExC 01 2 KES 105 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART Spare parts...

Page 106: ...embly Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly...

Page 107: ...107 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART...

Page 108: ...108 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electronic MWG ACExC 01 2 Non Intrusive HART...

Page 109: ...88 E Earth connection 42 Electrical connection 26 Electrical connections 28 EMC 28 Enclosure protection 10 11 11 91 97 Error indication on display 54 Ex certificate 12 Explosion protection 12 Explosio...

Page 110: ...utput contacts 61 Output drive type A 18 Output drive types 18 Output drive types B 22 Output signals 61 Output signals Potential 27 Overload protection 45 P Parking frame 44 Password 49 Password chan...

Page 111: ...s 26 Support 85 T Technical data 90 Temperature protection 11 Terminal plan 26 Test certificate 12 Test run 67 Timeout 51 Torque indication on display 54 Torque range 10 Torque switching 63 Transport...

Page 112: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y006 506 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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