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Step 6: While rotating the shaft, carefully snap one wire into one set of magnet slots.  Loosely wrap the wire
to hold it in place.  Snap the second wire into the remaining slots making sure the ends are nearly opposite
the first wire, as shown in Figure 4 or 11.

Step 7: Carefully pull wires tight, and twist with a pair of pliers, pulling down as you twist to avoid breaking
the wire.  Now take the loose ends and wrap through the opposite wire, and twisting as above to remove any
excess slack, see Figure 4.  This procedure will secure the magnets onto the drive shaft.  The double-faced
tape is used to temporarily hold the magnets until the wire is attached.

Step 8: Spin the drive shaft by hand and check to ensure proper clearance.  Remember that the drive shaft
position will change with the suspension. See Figures 3 or 8.

SPEED SENSOR COIL INSTALLATION

Step 9: Assemble the speed sensor coil and bracket with nut and lock washer.  Use of mounting bracket will
be determined by the specific installation.  Refer to Figures 5 or 10.  In some cases installation may be easier
if the bracket is bent or cut to a specific shape.

Step 10: Determining the location for the speed sensor/bracket assembly: The speed sensor coil must be
pointing directly at the centerline of the shaft leaving a 3/8" (10 mm) clearance between the speed sensor coil
and the magnets.  See Figures 8.

CAUTION: Before drilling any holes, make sure there are no parts which may be damaged on the other side
of the metal. Double check for any wiring harness which might be easily damaged by the drill bit.

Step 11: Use the bracket as a template to mark and center punch two hole locations.  Drill two 3/16" diameter
holes.  Mount the speed sensor/bracket assembly using two 1/4" x 3/4" sheet metal screws.  Be sure bracket
is mounted securely so it will not vibrate during vehicle movement.

NOTICE: If the speed sensor coil is closer than 1/4", there is a possibility that the magnets will strike the coil.
If the coil is more than 1/2" from the magnets, the cruise control may not function properly.

NOTE: Make sure the black and gray wires are routed clear of any hot or moving parts as well, away from
electrical items such as spark plug wires or ignition systems. Interference from these sources could cause
the cruise control to surge.

WIRING:
Step 12:
 Route the black and gray paired wires to the speed sensor coil and attach to the terminals. (It does
not matter which way the wires are attached, i.e.polarity).

NOTE: This magnet kit cannot be used on Honda vehicles.

MAGNET KIT HARDWARE:

Stainless Steel Wire

6mm Hex Nut

Speed Sensor Coil

6mm Lockwasher

1/4" x 3/4"

Sheet Metal Screw

Speed Sensor Bracket

Magnet with Holder

-13-

Summary of Contents for CCS-100

Page 1: ...R ELECTR ELECTR ELECTRO O O O ONIC CRUISE CO NIC CRUISE CO NIC CRUISE CO NIC CRUISE CO NIC CRUISE CONTR NTR NTR NTR NTROL OL OL OL OL INST INST INST INST INSTALLA ALLA ALLA ALLA ALLATI TI TI TI TIO O...

Page 2: ...LITEON AUTOMOTIVE CORPORATION INDEX 1 CruiseControlInstallation PartsList ThrottleConnections Wiring 2 ControlSwitchInstallation Troubleshooting 3 MagnetKitInstallation SpeedSensorInstallation 4 Warr...

Page 3: ...gh current carrying conductors NOTE If your vehicle is not listed in the enclosed reference manual the Magnet Kit must be utilized Additional available options CCS 202 Vacuum Reservoir and CCS 204 For...

Page 4: ...able clamps 1 GM style threaded snap in cable anchor 1 Bead chain 1 16 17 18 19 20 Cotter pin 1 Ford snap on throttle adaptor 1 Bead chain coupling sleeves 2 Bead chain coupling 2 Bead chain eyelet co...

Page 5: ...Mile PPM also if the cruise control switch is the open or closed circuit style The dash mount control switch supplied is the open circuit style switch SW6 should be set to OFF Refer to the enclosed re...

Page 6: ...e throttle linkage to mount the cable connector The mounting point chosen should have between 1 1 2 to 2 total linkage travel It must operate smoothly by hand There should be at least 5 beads between...

Page 7: ...BLE MOUNTING TECHNIQUE ALTERNATE FLEX CABLE MOUNTING TECHNIQUE FLEX CABLE CONDUIT MOUNTING Select a location which provides 1 3 4 travel tomatchactuator Mounting Bracket used to lock down carburetor e...

Page 8: ...sherheadsheetmetalscrews mounttheservototheselectedlocation Do Not mount servo on the engine 4 Attach the eyelet terminal on the end of the Black wire to a solid chassis ground bolt within the engine...

Page 9: ...SSING WIRES THROUGH THE BULKHEAD IF AN EXISTING GROMMET IS NOT AVAILABLE CAREFULLYDRILLA1 2 WIREENTRANCEHOLEINTHEBULKHEAD ANDUSETHERUBBER GROMMET SUPPLIED IN THE KIT WIRING CONNECTIONS 1 Blue Wire Con...

Page 10: ...llow wires into the color coded locations on the connector Be sure that the terminals click and are fully seated in the connector Fig 3 8 Plug the switch connector into the mating connector on the mai...

Page 11: ...ected area DASH BOARD TEMPLATE Use a file or razor knife to remove the material between the 2 holes Figure 3 CONTROL SWITCH CONNECTIONS CRUISE CONTROL Figure 2 RED CONNECTOR 1 2 3 4 GREEN BROWN YELLOW...

Page 12: ...you release the pedal you will return to your original SET SPEED ACCEL YoucanincreaseyourSETSPEEDusingtheRESUME ACCELfeature Yourvehiclewillaccelerate as you hold this switch to the RESUME ACCEL posi...

Page 13: ...ressed 0 VDC when the SET COAST switch is released 6 Yellow 12 VDC when the RESUME ACCEL switch is pressed 0 VDC when the RESUME ACCEL switch is released CLOSED CIRCUIT SWITCH 8 Green 0 VDC when the S...

Page 14: ...or the mounting magnets and speed sensor coil See Figures 6 or 7 NOTICE It is important to keep the magnets as close to the transmission s housing as possible Leave adequate clearance from the catalyt...

Page 15: ...ctly at the centerline of the shaft leaving a 3 8 10 mm clearance between the speed sensor coil and the magnets See Figures 8 CAUTION Before drilling any holes make sure there are no parts which may b...

Page 16: ...F VEHICLE DRIVE SHAFT 12 MAX DISTANCE FROM U JOINT 1 2 POSITION SPEED SENSOR HORIZONTALLY TO ALLOW FOR UP AND DOWN MOTION OF DRIVESHAFT VEHICLE FLOOR CLEARANCE 3 8 FABRICATED BRACE TO STIFFEN PICK UP...

Page 17: ...VE VEHICLES TRANSMISSION AXLE HOUSING 3 8 DRILL OR FILE BRACKET TO FIT EXISTING BOLT WIRES AND MAGNET DIA OF MOUNTING SURFACE RIGHT FRONT AXLE ONLY 1 2 3 8 Figure 6 Figure 7 Figure 11 Figure 8 Figure...

Page 18: ...number bar code label s THE EXTENT OF THE COMPANY S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AND IN NO EVENT SHALL THE COMPANY S LIABILITY EXCEED THE PURCH...

Page 19: ...Audiovox Corp 150 Marcus Blvd N Y 11788 Form No 128 4540C...

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