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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Connect VAS 5051/5052
♦ Use auxiliary K-lead adapter VAS 6017B
♦ Guided Fault Finding or Guided Functions
♦ Go to - function/component selection
♦ Service Work
♦ Combination Processor, changing oil quality
♦ Now follow guided program

Note

♦

It is necessary to change oil quality if changed between in‐

spection or LongLife Service.

♦

Inspection Service = Oil quality 1

♦

LongLife Service = Oil quality 2

♦

WIV = Wartungsintervall - Verlängerung (Maintenance Inter‐

val Extension)

♦

Please follow guided program function description

2.36.4

Maximum Values, Adapting

Note

Applies only through MY 2007

– Follow these steps in sequential order.
♦ Connect VAS 5051/5052
♦ Guided Fault Finding or Guided Functions
♦ Go to - function/component selection
♦ Service Work
♦ Combination Processor, adjusting maximum WIV value
♦ Now follow guided program
Maximum values at inspection service

Minimum mileage in miles (Km)

10,000

miles

(15,000

km)

Maximum mileage in miles (Km)

10,000

miles

(15,000

km)

Maximum time interval in days

365

Note

♦

WIV = Wartungsintervall - Verlängerung (Maintenance Inter‐

val Extension)

♦

Please follow guided program function description

Audi TT 2007 ➤

Maintenance Procedures - Edition 08.2011

2. Maintenance Procedures

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Summary of Contents for 2007 TT Coupe

Page 1: ...ot permitted unless authorised by AUDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI AG Repair Manual Audi TT 2007 Maintenance Procedures Edition 08 2011 Service Service Department Technical Information ...

Page 2: ...pair GroupsList of Workshop Manual Repair Groups Repair Group 03 Maintenance Diagnosis Technical information should always be available to the foremen and mechanics because their careful and constant adherence to the instructions is essential to ensure vehicle road worthiness and safety In addition the normal basic safety precautions for working on motor vehicles must as a matter of course be obse...

Page 3: ... 30 2 19 Air Filter Cleaning Housing and Removing and Installing Filter 31 2 20 Haldex Clutch Oil Changing 37 2 21 Hood Safety Catch Lubricating 37 2 22 Engine Cover Removing 37 2 23 Engine and Engine Compartment from Underneath Inspecting for Leaks and Damage 39 2 24 Engine Oil Draining Extracting and Removing and Installing Filter 40 2 25 Hood Hinge Lubricating 43 2 26 Engine Oil Filling 43 2 27...

Page 4: ...sed by AUDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI AG 2 45 Factory Equipped Winter Tires 56 2 46 Clock Setting 57 2 47 Spark Plugs Removing and Installing 57 Audi TT 2007 Maintenance Procedures Edition 08 2011 ii Contents ...

Page 5: ...20 2500 to 3000 Bore dia mm 84 Stroke mm 95 9 Compression ratio 10 85 RON at least 98 1 Fuel injection and ignition system Motronic Ignition sequence 1 5 3 6 2 4 Emissions values LEV2 Exhaust gas recirculation no Turbocharger G Charger no Oxygen sensor regulation 4 sensors Variable valve timing yes Variable intake manifold yes Secondary Air Injection System yes Valve per cylinder 4 1 Super unleade...

Page 6: ...5000 350 2500 5250 Bore mm 82 5 82 5 Stroke mm 92 8 92 8 Compression ratio 9 8 1 9 8 1 Fuel injection Ignition TFSI TFSI RON mini mum 98 unleaded 1 98 unleaded 1 1 95 RON Super unleaded gasoline is permissible however with decreased power output Code letters CETA Displacement liter 1 984 Output kW at RPM 155 4200 Torque Nm at RPM 350 1500 Bore dia mm 82 5 Stroke mm 92 8 Compression ratio 9 6 RON 9...

Page 7: ... 4 5 3 Knock control 2 Sensors Turbocharger yes Exhaust gas recircula tion no Exhaust temperature control 1 Sensors Charge air cooler yes Oxygen sensor regula tion yes Valves per cylinder 4 Variable intake manifold no Secondary air injection AIR no 1 Super Unleaded RON 95 is also permissible although with reduced power Code letters CCTA Displacement liter 1 984 Output kW at RPM 147 5100 Torque Nm ...

Page 8: ... system FSI FSI Ignition se quence 1 3 4 2 1 3 4 2 Knock control yes yes Charging yes yes Exhaust gas recirculation no no Variable intake manifold no no Variable valve timing yes yes Secondary air injection AIR no no 1 Unleaded RON 95 is also permissible although with re duced power 1 2 Type Plate and VIN A Type plate It is secured on the right suspension strut tower B Vehicle Identification Numbe...

Page 9: ... Paint number interior equipment identification number 7 Optional equipment identification numbers 8 Curb weight Consumption CO2 emissions no information for certain countries Engine Code and Engine Identification Note The engine code is on the vehicle data label in the Maintenance booklet and in the spare wheel recess or on the floor panel A label with engine code and engine number is also applie...

Page 10: ...icle may only be lifted at points indicated in illustration in order to avoid damaging vehicle floor pan and to prevent vehicle from tipping Never start engine and engage a gear with vehicle lifted so long as even one wheel has contact with the floor There is a risk of an accident if this is not observed If work is to be performed under vehicle it must be sup ported by suitable stands Floor Jack A...

Page 11: ... accept any liability with respect to the correctness of information in this document Copyright by AUDI AG 1 4 Tow Starting Towing Attach tow rope or bar only at following eyes Front Towing Eyes Open cover Screw towing eye in by hand and tighten counter clockwise using wheel bolt wrench Audi TT 2007 Maintenance Procedures Edition 08 2011 1 General Information 7 ...

Page 12: ... not attempt to tow start or tow When using a tow rope the driver of the towing vehicle must engage the clutch very gently when moving off and changing gear The driver of the vehicle being towed must ensure that the tow rope is always taut Both vehicles must have the emergency flasher switched on if necessary observe any other regulations The ignition must be switched on so that the steering wheel...

Page 13: ...distances the front end of the vehicle must be raised Reason With engine switched off the transmission oil pump does not work Therefore the transmission is not sufficiently lubricated at higher speeds and longer distances When towing with a tow truck the vehicle may only be towed with raised front wheels Reason With car raised in the back the driveshafts turn back wards This would cause the planet...

Page 14: ...o the correctness of information in this document Copyright by AUDI AG Tachometer Check With the tachometer test the vehicle wheels are driven Vehicles with AWD may only be tested on a four wheel test stand Shock Absorber Check Information on testing shock absorbers can be found in the sus pension repair manual Audi TT 2007 Maintenance Procedures Edition 08 2011 10 Rep Gr 03 Maintenance Diagnosis ...

Page 15: ... or in whole is not permitted unless authorised by AUDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI AG Audi TT 2007 Maintenance Procedures Edition 08 2011 2 Maintenance Procedures 11 ...

Page 16: ...2 17 Coolant System Checking page 29 2 18 Instrument Cluster Selecting Language page 30 2 19 Air Filter Cleaning Housing and Removing and Installing Filter page 31 2 20 Haldex Clutch Oil Changing page 37 2 21 Hood Safety Catch Lubricating page 37 2 22 Engine Cover Removing page 37 2 23 Engine and Engine Compartment from Underneath In specting for Leaks and Damage page 39 2 24 Engine Oil Draining E...

Page 17: ... using VAS 5051 5052 page 54 2 41 Door Arrester Door Hinge and Lock Cylinder Lubricat ing page 55 2 42 Transport Protection Removing Front and Rear Suspen sion Strut Protectors page 56 2 43 Underbody Protection Inspecting for Damage page 56 2 44 Plenum Chamber Water Drain Checking and Cleaning page 56 2 45 Factory Equipped Winter Tires page 56 2 46 Clock Setting page 57 2 47 Spark Plugs Removing a...

Page 18: ...ect position as with the shock absorber tube 2 2 Measured Values Block 32 Reading Note Applies to certain countries only Refer to the Maintenance table Follow these steps in sequential order Connect VAS 5051 5052 On Board Diagnostic Engine electronics Measured value blocks Select measured values block 32 Display field 2 4 cylinder engines Display field 2 and 4 V6 and V8 engines Note If the values ...

Page 19: ...uctions Send the diagnostic protocol online Note If tester display shows charge or replace battery Refer to Electrical Equipment Rep Gr 27 Removal and Installation 2 4 Battery Checking No Load Voltage be fore Starting Engine Note For delivery inspection only for vehicles without battery monitor ing control module J367 or energy management control module J644 Special tools and workshop equipment re...

Page 20: ... document Copyright by AUDI AG Battery must not be loaded by connected electrical compo nents for at least 12 hours before testing The batter must not be charged for at least 12 hours before measuring Remove rear molded insert 3 for tools under luggage compart ment floor cover Remove battery compartment cover arrow Remove molded insert under battery Audi TT 2007 Maintenance Procedures Edition 08 2...

Page 21: ...sit for 24 hours after charging it Perform a battery test battery load test after the waiting pe riod Refer to Electrical Equipment Rep Gr 27 Re moval and Installation 4 If measured value is 11 6 Volt or lower battery must be re placed Refer to Electrical Equipment Rep Gr 27 Removal and Installation WARNING Always follow procedure exactly otherwise measured values could be incorrect 2 5 Battery Ch...

Page 22: ...ve visibility when performing an exte rior visual inspection of the min and max markings Caution Replace the battery if the electrolyte level is below the mini mum marking Refer to Electrical Equipment Rep Gr 27 Removal and Installation 2 5 3 Battery with Visual Indicator As the visual indicator is only located in a battery cell only the battery electrolyte level for this battery cell can be check...

Page 23: ... battery with visual indicator If the visual indicator is colorless or light yellow do not check or charge the battery Do not try to jump start it There is a risk of explosion when checking charging or jumping the battery The battery must be replaced Refer to Electrical Equipment Rep Gr 27 Removal and Installation 2 6 AGM Battery Checking Note AGM batteries are marked with AGM The AGM battery is c...

Page 24: ...crews 2 on securing bracket 3 if necessary Tightening Specifications Nm Battery terminals to battery pole 5 Screw to securing bracket 22 2 8 Tires Checking 2 8 1 General Information page 20 2 8 2 Tire Pressure Correcting page 21 2 8 3 Spare Tire page 21 2 8 1 General Information Note Wheels and tires of the same construction and size should be used on the front and back On vehicles with AWD tires ...

Page 25: ...alue may vary for individual countries due to different legislative regulations If the tread wear is close to the wear limits inform customer and note findings on the repair order 2 8 2 Tire Pressure Correcting The tire pressure value are on the label on the B pillar Note Observe that the inflation pressure specifications on the label re fer to the air pressure of cold tires Do not reduce tire pre...

Page 26: ... connections for leaks or corrosion and make sure they are attached securely WARNING Eliminate any malfunctions repair procedure 2 10 Brake Pads Checking Thickness Special tools and workshop equipment required Test pin T40139 Test Pin To determine brake pad thickness the sliding ring must be slid as far as stop in the direction of the measure point then bring measuring point of test pin through ri...

Page 27: ...rims accessory rims it may not be possible to bring the test pin through the rim and into contact with the brake disc or pad If this is the case use the following procedure Determine thickness of outer pads by checking visually using a flashlight through a hole in wheel Determine thickness of the inner pad by visual check using a flashlight through a hole in the wheel 2 11 Brake Fluid Checking Dep...

Page 28: ...only new Original VW Audi brake fluid refer to the Parts Catalog Change brake fluid with brake charger bleeder unit VAS 5234 WARNING Brake fluid must never come into contact with fluids con taining mineral oils oil gas cleaning solutions Oils con taining minerals damage plugs and sleeves on brake systems Brake fluid is poisonous and must not be extracted by mouth using a hose under any circumstanc...

Page 29: ... information in this document Copyright by AUDI AG Brake charger bleeder unit VAS 5234 Reservoir Note The brake fluid level in the reservoir must be high enough so that air cannot get into the brake system Do not remove the strainer inside the brake fluid reservoir Follow VAS 5234 operating instructions Remove brake fluid reservoir cap 1 Audi TT 2007 Maintenance Procedures Edition 08 2011 2 Mainte...

Page 30: ...to brake fluid reservoir Connect filler hose 2 on VAS 5234 to adapter Manual Transmission Pull cover cap off clutch slave cylinder bleed screw Place extractor bleeder hose 1 on clutch slave cylinder bleeder screw open bleeder screw and let about 100 ml drain out Close bleeder screw and install cover cap Operate clutch pedal several times All Vehicles Remove caps from the bleeder screws Connect ext...

Page 31: ...and brake pedal free play Free play max 1 3 of pedal travel 2 12 3 Sequence and Brake Fluid Capacity Ta ble Left front 200 ml Right front 200 ml Left rear 200 ml Right rear 200 ml Clutch slave cylinder 200 ml Total amount 1000 ml 2 13 Fuel Injector Cleaner G17 Note Applies to certain countries only Refer to the Maintenance table Add Fuel Injector Cleaner G17 into the fuel tank in a ratio of 10ml o...

Page 32: ...pears in the odometer display the key has not been pro grammed to the immobilizer Repair measure Guided Fault Finding Programming vehicle keys Note in the delivery check list the number of keys checked and given to the owner 2 15 DTC Memory Checking Follow these steps in sequential order Connect VAS 5051 5052 Vehicle Self Diagnosis OBD Gateway device list Read the control module with the fault sto...

Page 33: ...ight ark boundary to obtain an accurate reading for the following tests Place a drop of water on the glass to improve the readability of the bright dark boundary The bright dark boun dary can be clearly recognized on the WATERLINE Check the concentration of the coolant additive using T10007 operating instructions The scale 1 of the refractometer is designed for coolant addi tives G 12 G12 Plus G12...

Page 34: ...pproximately 50 40 C 40 F approximately 60 approximately 40 Note Coolant additive prevents freeze and corrosion damage scal ing and raises the boiling point For these reasons the cooling system must have coolant additive the whole year Especially in countries with tropical climates or when vehicle is driven under heavy load the coolant improves the engine reliability by its increased boiling point...

Page 35: ...hose connections with hose clamps that match cur rent standard production refer to the Parts Catalog Check drain hose in bottom side of air filter or dirt and adhesion clean if necessary Clean air filter housing upper and lower parts of salt residue dirt or leaves clean with vacuum if necessary Check mass airflow sensor and intake hose clean air side for salt residue dirt and leaves Check the inta...

Page 36: ... Install the air filter housing upper section and tighten the screws Connect the connector 3 for the mass airflow sensor and se cure Attach the air intake tube 1 to the filter housing and secure with hose clamp 2 Follow all general information refer to 2 19 1 General Information page 31 2 19 3 4 Cylinder 2 0 TFSI Special tools and workshop equipment required Spring Type Clip Pliers VAS 5024A Disco...

Page 37: ...se from the mass airflow sensor Disconnect the intake hose arrows Open the spring clamps 4 and disconnect the air intake hose from the engine cover Carefully pull the engine cover off positions 1 2 3 4 one after the other Caution Always follow the sequence otherwise the engine cover may break Cover the open intake hose with a clean cloth Removing Air Filter Insert Remove all the screws arrows Remo...

Page 38: ...nformation refer to 2 19 1 General Information page 31 2 19 4 4 Cylinder 2 0 TFSI Removing Remove the air guide hose 1 from the mass airflow sensor G70 Disconnect electrical connector 2 from Mass Air Flow Sensor G70 Remove the air filter housing upper section arrows and re move the air filter Installing Installation is reverse of removal but note the following For proper mass airflow sensor functi...

Page 39: ...rt ensure it is centered in mount on bottom of air filter Carefully and gently place upper part of air filter on lower part Make sure the air filter housing upper section is not sitting crooked on air filter pay attention to the air filter sealing lip Make sure the air guide hose is seated firmly on mass airflow sensor Tightening Specifications Nm Air filter housing upper section 5 Follow all gene...

Page 40: ...orm the procedure exactly Note If the air filter insert is heavily soiled or soaked dirt particles or moisture can reach the Mass Air Flow Sensor and cause an incorrect airflow reading This causes lack of performance be cause a lower injection amount is calculated Always use an original air filter insert The air filter housing must be clean Secure all hose connections with hose clamps that match c...

Page 41: ...rt Make sure the air filter housing upper section is not sitting crooked on air filter pay attention to the air filter sealing lip Make sure the air guide hose is seated firmly on mass airflow sensor Tightening Specifications Nm Air filter housing upper section 5 Follow all general information refer to 2 19 1 General Information page 31 2 20 Haldex Clutch Oil Changing Replace oil Refer to Rear Fin...

Page 42: ... and move the con nector to the side First pull engine cover forward 3 arrows and then back 4 arrow To do this grab under the cover at the sides Note When installing place engine cover on four mounting points and press them down at the same time with the hand held flat When installing ensure rubber grommets are seated cleanly between air filter housing and intake tube 4 Cylinder gasoline engine 2 ...

Page 43: ...the engine cover arrows 5 Cylinder gasoline engine 2 5 0L TFSI Remove the engine cover 1 upwards arrows 4 Cylinder CR TDI Engine Remove the engine cover arrows 2 23 Engine and Engine Compartment from Underneath Inspecting for Leaks and Damage Perform visual check as follows Check engine and transmission for leaks and damage Check the final drive CV boots and steering for leaks and damage WARNING E...

Page 44: ...eneral Information page 40 2 24 2 4 Cylinder Gasoline Engine 1 8 TFSI 2 0 TFSI page 41 2 24 3 4 Cylinder Gasoline Engine 2 0 TFSI 2 5 TFSI page 41 2 24 4 6 Cylinder 3 2L MPI page 42 2 24 1 General Information WARNING Oil extraction not permitted with various engine types See maintenance table Note Perform oil change at operating temperature Special tools and workshop equipment required Oil extract...

Page 45: ...rench 3417 and remove Note Follow all waste disposal regulations Open oil drain plug or extract engine oil Clean oil filter sealing surface on engine Lubricate rubber seal lightly with oil Install new filter and tighten Install oil drain plug with new gasket Fill with engine oil specifications refer to Fluid Capacity Tables Rep Gr 03 Tightening Specifications Nm Oil filter 22 Oil drain plug 30 2 2...

Page 46: ...e 1 is flush and not crooked as in illustration A02 0423 Remove protective cap Open oil filter housing 2 with Oil Filter Wrench 3417 or with socket AF 36 e g Socket AF 36 T10125 and remove oil filter Replace filter insert 4 and gasket 3 Note Note the position of the service flag on the seal arrow Follow all waste disposal regulations Clean sealing surface on oil filter housing Lubricate rubber sea...

Page 47: ... Specifications Nm Oil drain plug 30 Fill with engine oil specifications refer to Fluid Capacity Tables Rep Gr 03 2 25 Hood Hinge Lubricating Lubricate the hood hinge joint with a universal lubricant spray G 000 115 A2 2 26 Engine Oil Filling Note Oil capacities oil specifications and viscosity class Refer to Fluid Capacity Tables Rep Gr 03 Engines with a turbocharger After the engine oil and oil ...

Page 48: ...ust not be topped off B Add oil C Add oil The oil level should be located in the marked area arrow Caution Damage to the catalytic converter can occur if the oil level is above the A range 2 28 Navigation Eject Button Unlocking Follow these steps in sequential order Connect VAS 5051 5052 Guided Functions Go to function component selection Service Work J401 Navigation Eject button locking unlocking...

Page 49: ...i nutes Code Safe Code 1000 appears in the display and the radio is switched off Enter radio code again On navigation system BNS 5 0 enter radio code as follows Switch on navigation system Enter PIN using Speller Confirm entry with OK Dispose of sticker with radio code Note Please inform the customer that he can only learn the anti theft radio code from the service advisor That way thieves really ...

Page 50: ...eel bolts is located with the vehicle tool kit Note Be sure to tighten wheel bolts in diagonal sequence to the fol lowing specified torque Tightening Specifications Nm Wheel Bolts 120 Place the adapter and extractor back in the vehicle tool kit 2 32 Tire Pressure Monitoring Display Adapting Note After each change involving the tires e g tire pressure or replac ing or exchanging tires the system mu...

Page 51: ...5A WARNING Danger of personal injury If the wiper spray nozzle adjusting tool T40187 is not going to be used then make sure both sides are covered and locked with the covers 3 and 4 If one side is not locked by the cover it is possible to get injured by the needle 3125 5A 1 or by the adjusting pin 2 When opening a side make sure the opposite side is not facing the hand Unlock the long cover 1 on t...

Page 52: ...s for a driving vehicle that is when parked the spray pattern will shift slightly Mark the 6 points on the windshield with a water soluble pen Dimensions in mm Driver s side Passenger side a 300 300 b 600 600 c 320 320 d 335 335 e 495 495 f 175 175 Locate the points of the individual spray jets with the Wind shield Washer Aiming Tool T10127 If the spray field does not match the specifications clea...

Page 53: ...rectly to end posi tion must be used Activate mist wipe again if necessary Switch windshield wipers on and off and allow to run to end position Turn the ignition off Check if the windshield wiper blade tips are positioned with the following distances to the plenum chamber cowl panel grille at the bottom of the windshield Dimension a 5 mm 10 mm Dimension b 24 mm 10 Adjust the wiper arm if necessary...

Page 54: ...ion Processor reset WIV Now follow guided program Note Please follow guided program function description WIV Wartungsintervall Verlängerung Maintenance Inter val Extension 2 36 2 Service Interval Display from MY 2008 Resetting Note From MY 2008 all vehicles are equipped with the new mainte nance concept as in the A5 Follow these steps in sequential order Connect VAS 5051 5052 Guided Functions Serv...

Page 55: ... LongLife Service Oil quality 2 WIV Wartungsintervall Verlängerung Maintenance Inter val Extension Please follow guided program function description 2 36 4 Maximum Values Adapting Note Applies only through MY 2007 Follow these steps in sequential order Connect VAS 5051 5052 Guided Fault Finding or Guided Functions Go to function component selection Service Work Combination Processor adjusting maxi...

Page 56: ...ually via the instrument cluster it automatically sets itself to fixed interval Switch the ignition on With button 1 pressed the message SERVICE appears Pull the knob one more time within 5 seconds until SERVICE IN KM DAYS appears Service has been reset 2 37 Install Fuse for Headlamp Washer Sys tem Headlamp washer system fuse 30 amp fuse is installed in fuse panel 1 location 1 in the E box in the ...

Page 57: ...ed at this time Clean dust and pollen filter area in A C duct before installing a new filter On vehicles with driver training equipment you must remove the driver training pedals if necessary depending on version there are service separation points on the training pedals for driver training equipment Remove the screws A and remove the insulation B Cover floor covering in area under dust and pollen...

Page 58: ...rrow for damage and proper seating Check joint boots arrow for damage and proper seating Also check rear side of joint boots with a mirror Check the play on the supporting joints arrow Check the drive shaft boots Check the sealing boot on the steering gear arrow 1 for damage Note Ignore arrows 2 and 3 2 40 Transport Mode Deactivating using VAS 5051 5052 Transport mode is for maintaining a vehicle ...

Page 59: ...or Hinge and Lock Cyl inder Lubricating Perform the following steps in the given sequence Note Vehicle must be at least at room temperature Operate the moveable components several times to allow the universal oil or spray lubricant to seep in Remove any excess lubricant with a lint free cloth Door Arrester Remove the protective cap 1 in the direction of the arrow Lubricate the door arrester on the...

Page 60: ...ap make sure that the boot in the strut bearing is in the correct position as with the shock absorber tube 2 43 Underbody Protection Inspecting for Damage When inspecting observe underbody wheel housings and sills WARNING Eliminate any malfunctions repair procedure 2 44 Plenum Chamber Water Drain Check ing and Cleaning Remove the plenum chamber cover Note Visually inspect plenum chamber for contam...

Page 61: ...k operating mode The radio clock reception symbol radio tower radiating waves ap pears in display If the clock does not receive a valid signal it automatically switches to quartz clock mode after 3 days and radio clock reception symbol goes out 2 47 Spark Plugs Removing and Installing 2 47 1 General Information page 57 2 47 2 6 Cylinder 3 2 MPI page 59 2 47 3 4 Cylinder 2 0 TFSI page 60 2 47 4 4 C...

Page 62: ...UDI AG AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document Copyright by AUDI AG Puller T10095 a Removal installation tool T10029 Removal installation tool T10118 Puller T10094 A Audi TT 2007 Maintenance Procedures Edition 08 2011 58 Rep Gr 03 Maintenance Diagnosis ...

Page 63: ...l T10118 Place the assembly device T10118 on the connector locating device arrow and carefully pull the connector off Push the remover T10095 a from the straight connector side in the direction of the arrow on the ignition coil with power output stage Pull the ignition coil with power output stage up perpendicu larly and out Observe the installed locations of the ignition coils with power output s...

Page 64: ... the ignition off Disconnect the electrical connectors arrows and pull all the connectors evenly from the ignition coils Using the ignition coil puller T40039 remove all the ignition coils from the spark plug shaft Remove spark plugs with 3122 B Screw in new spark plugs using 3122 B Loosely place all ignition coils in spark plug shaft Align ignition coils to connectors and place all connectors eve...

Page 65: ...Remove ignition coil from spark plug with Ignition Coil Puller T40039 Remove spark plugs with 3122 B Screw in new spark plugs using 3122 B Note Push ignition coils by hand into intended resources in cylinder head cover Install ignition coils by rotating slightly they must engage no ticeably Tightening Specifications Nm Spark plugs in cylinder head 30 2 47 5 5 Cylinder 2 5 TFSI Turn the ignition of...

Page 66: ...22 B Screw in new spark plugs using 3122 B Installing Install all the ignition coils into the spark plug shaft Align the ignition coils with the connectors and attach all the connectors at the same time onto the ignition coils Press the ignition coils evenly onto the spark plugs by hand Do not hit them Tighten the ignition coil wire guide to the cylinder head cover Note Push ignition coils by hand...

Page 67: ...rts and specifications are made applicable to earlier models Therefore part numbers listed in this manual are for reference only Always check with your authorized Audi retailer parts department for the latest information Any time the battery has been disconnected on an automatic transmission vehicle it will be necessary to reestablish Transmission Control Module TCM basic settings using the VAG 15...

Page 68: ...Finger rings should be removed so that they cannot cause electrical shorts get caught in running machinery or be crushed by heavy parts Before starting a job make certain that you have all the necessary tools and parts on hand Read all the instructions thoroughly do not attempt shortcuts Use tools that are appropriate to the work and use only replacement parts meeting Audi specifications Makeshift...

Page 69: ...at automatically deploys an airbag in the event of a frontal impact The airbag is operated by an explosive device Handled improperly or without adequate safeguards it can be accidentally activated and cause serious personal injury To guard against personal injury or airbag system failure only trained Audi Service technicians should test disassemble or service the airbag system Do not quick charge ...

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