ATWELL VG OSG Operation And Installation Manual Download Page 10

10

Atwell International Limited

Governor Pull-Through 
Forces

The governor has a brake actuated by the falling of the “drop weight”.  This traps 
the governor rope between a pivoted jaw and a spring loaded jaw. Both jaws are 
case hardened and have undercut semi-circular groove profiles.

The brake incorporates the same underlying technology used in the VG rope 
brake where braking force is dependent on the spring force and groove profile.  
The standard governor has a minimum braking force of 500 Newton’s in both 
directions based on 4 compression springs and a 50% undercut groove.  

The braking force can be increased to over a 1000 Newton’s by fitting 6 springs 
and increasing the undercut to 75%.  As part of the documentation of the 
governor, the actual pull through force will be recorded on the CE plate.

VG OSG Control Box 
(VGOSG-CB01A)

The controller will be enclosed in a plastic enclosure suitably rated for the lift 
control room. It is approximately 289mm long x 239mm tall x 108mm deep.

With the exception of replacing the battery every 3 years it does not require any 
maintenance, other than periodical testing and inspection in accordance with 
your site risk assessment and the lift regulations.

It contains safety relays, visual and audible indicators, wiring connectors, 
emergency stop button, key switches, battery, power supply and fuses.

The VGOSG-CB01 controller has been designed and constructed to comply 
with all current CE requirements, i.e. EMC, Low Voltage, RoHS, WEEE and more 
specifically to meet the requirements of EN 81-1:1998+A3:2009.

Indication of the system status will be provided by LED’s i.e. 

a)  Reset Mode Enabled, 

c)  Set OK

d)  Warning / Fault Detected

e)  Overspeed Detected

f)  Unintended Movement Detected

g)  Doors Closed

h)  Motor Running

The VGOSG-CB01 has two switches and one push button, one is an emergency 
stop button, when this is pressed the VG OSG will be immediately deployed. The 
key switches require a key to operate them; this is because regulations require a 
competent person to reset the VG OSG in the event of a deployment or the need 
to carry out hand winding operations. So to prevent any unauthorised tampering 
or resetting or bypassing of the system a key is used. We supply 2 sets of keys 
per system (4 keys in total); these should only be made available to competent 
persons. One key switch will allow the remote reset of the VG OSG (any VG 
rope brakes or VG safety gears are set in the normal way) and also to bypass 
the unintended movement detection during maintenance. Please note that 
overspeed detection will always remain in operation.

An audible alarm is included within the VGOSG-CB01 controller; this will beep 
when in the bypass mode.

The other key switch is to activate either the Test or Hand-winding functions.

Summary of Contents for VG OSG

Page 1: ...Serving the lift industry since 1996 Operation and Installation Manual VG OSG Operation and Installation Manual Version 3 0 VG OSG Operation and Installation Manual Version 3 0...

Page 2: ...rnor Functions 9 Governor Pull Through Forces 10 VG OSG Control Box VGOSG CB01 10 Signals 11 Handling Transport and Storage 11 Components Supplied 12 Optional Installation Pack 12 VG Test Facility 12...

Page 3: ...sions 24 VG OSG Operational Flowchart 25 Normal Operation 26 Resetting The System 26 By Passing The System 27 Test Deployment Of The VG OSG 27 Instructions For Rescue Operations Hand Winding 28 Regula...

Page 4: ...lectronic sensors and operates by releasing a 12V dc electro magnet in the event that either overspeed or unintended car movement is detected or the emergency stop button pressed When either overspeed...

Page 5: ...egular intervals The Competent Person must have had adequate training in theory and practice together with experience of the equipment in question to enable a true assessment of its condition for cont...

Page 6: ...cted or actual dangerous situations the installation shall be put out of service immediately We strongly advise that you should carry out a Risk Assessment to determine as completely as possible the d...

Page 7: ...horizontal The force generated by the governor is controlled by 1 The force exerted by springs in the fixed jaw 2 The profile of the governor jaws The standard governor has a nominal braking force of...

Page 8: ...ontrol box VGOSG CB01A remote from the governor This control box is fitted with a battery back up as standard The main control box on the governor has limited external displays ie a Reset Mode Enabled...

Page 9: ...y figure in increments of 0 05m s up to the maximum can be selected Unintended Movement Detection UMD Lifts shall be provided with a means to stop unintended car movement away from the landing with th...

Page 10: ...emergency stop button key switches battery power supply and fuses The VGOSG CB01 controller has been designed and constructed to comply with all current CE requirements i e EMC Low Voltage RoHS WEEE...

Page 11: ...Transport And Storage The components of this system have been carefully packaged for shipping including strapping and strong tape If you use a knife to cut open the boxes please be very careful to ens...

Page 12: ...ted VG rope brake mounted to brake the lift car in the up direction The overall travel has been restricted to 900 mm to comply with the requirements of EN81 N B While the test rig is based on a small...

Page 13: ...of different phases of the OSG and UCM detection system 2 The overall time of the test 3 The average acceleration 4 The velocity increase after the governor has been tripped 5 The time to decelerate I...

Page 14: ...he rope brake has been configured using the application programme which forms part of its CE documentation The brake can be made inoperative if testing of the safety gear and governor is required The...

Page 15: ...3 are used to calculate the theoretical dynamic profile of the rig and then compared with the actual recorded values This will enable the effect of any changes in the individual response times to be a...

Page 16: ...work area trip hazards and poor access General Advice It is recommended that the Control box is ideally mounted at approximately 1 5 metres high on to a solid wall adjacent to the main lift control pa...

Page 17: ...unted in the base During wiring great care must be taken to ensure that there is no risk of short circuits from stray strands cross connection loose terminals or strain on cable joins All terminations...

Page 18: ...e Rating 250Vac 250Vac 250Vac RS Part No 541 3079 541 4397 541 4426 Man Part No 021702 MXP 02171 25MXP 02173 15MXP Note The battery is not connected during shipping The competent electrician must only...

Page 19: ...ctivate The connection from the Main Lift Panel such as Alert signal and emergency stop must be 230 Volts maximum and must not exceed 5 amps The control box provides dry volt free relay contacts for y...

Page 20: ...Brakes Bi directional braking VG OSG VG OSG TO CB01 CONNECTIONS CONNECTION No ANNOTATION on VG OSG ANNOTATION on CB01 DESCRIPTION 1 12V 12V 12V dc Power 2 GND GND 0V dc Ground 3 RRES RRES Reset Reque...

Page 21: ...VG OSG Version 3 21 Connection Overview...

Page 22: ...22 Atwell International Limited Door Contact Wiring Options 12v Circuit...

Page 23: ...h an appropriate margin of safety The VG OSG should now be roped with an appropriate 8mm governor rope with a Tensile Grade of between 1570N mm to 1770N mm You must ensure that the rope follows the pa...

Page 24: ...0 11 19 93 25 10 200 75 149 156 99 101 300mm Pulley Grooved for 8mm Rope Shaft for optional hollow shaft encoder Reset Handle Standard Mounting Feet Other options are available Cable entry 468 470 507...

Page 25: ...VG OSG Version 3 25 VG OSG Operational Flowchart...

Page 26: ...illuminated Check Doors Closed LED is illuminated Check Motor Running LED is NOT illuminated Insert the key into the reset run bypass switch Turn the key first to the bypass position and then back to...

Page 27: ...un bypass switch Turn the key to the bypass position and leave it there after a short time delay a sounder will start emitting a beep To return to normal operation turn the key switch back to RUN Warn...

Page 28: ...ximum mechanical trip of 0 4m s and electrical trip of 0 3m s 10 Handwind the machine in accordance with local instructions NOTE If no mains power and the battery backup has failed manual disengagemen...

Page 29: ...her than those specified or supplied by the supplier Atwell International should be used as incompatible parts may risk the safe operation of the lift Genuine spares are available within 24 hours at a...

Page 30: ...Safety relays after a maximum of 36 months of service Monthly Check cleanliness of pulley clear any debris of dust from assembly 6 Monthly Check all moving parts for free movement and wear Check rope...

Page 31: ...ign manufacture installation and handover of the lift including its safety components Maintenance Company A company which is given responsibility for carrying out company maintenance operations and wh...

Page 32: ...oller Shoes Henning Load Weighing Equipment SASSI Machines Bedplates Machine Guarding Divertors Overspeed Governors Tension Weights Sliding Guide Shoes Guide Rails Buffers Compensation Chains Atwell I...

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