Atom Incu i 101 Service Manual & Parts List Download Page 1

Equipment for neonatal and premature infants: Incubator

Atom Infant Incubator Model 101

TO THE OPERATOR AND THE PERSON IN CHARGE OF

MAINTENANCE AND CARE OF THE UNIT:

This Manual describes various kinds of inspection needed to ensure proper op-
eration of the Incu 

i

, including instructions for troubleshooting, those proce-

dures to change certain settings which are not mentioned in the Operation
Manual, and important points to bear in mind in handling the unit.

Various kinds of inspection, including periodical inspection, are described in detail
in this Manual. They should be carried out only by those who are fully familiar
with the operation of the unit, having adequate technical knowledge and skills
required in inspecting the unit.

If repairs seem to be required as a result of any inspection described in this
Manual, either personnel with more advance knowledge and skills should un-
dertake the repair or you should contact your local Atom representative for re-
pair service.

Service Manual & Parts List

0123

Summary of Contents for Incu i 101

Page 1: ...important points to bear in mind in handling the unit Various kinds of inspection including periodical inspection are described in detail in this Manual They should be carried out only by those who a...

Page 2: ...Via F Croce 65 20081 Abbiategrasso MI Italy Tel 39 02 99763101 Fax 39 02 99763110 EU OFFICE...

Page 3: ...operating the unit Please follow the instructions when operating the unit z Basic Instructions 1 Medical institutions are responsible for the maintenance inspection and care of the unit 2 When you cho...

Page 4: ...hazardous situation which if not avoided can result in minor or moderate injury partial damage to equipment and loss of data stored in computers c Definition of Symbols 1 Symbols to indicate danger w...

Page 5: ...switch that the device is not connected to the power source Type BF applied part Indicates that the device is classified as Type BF in terms of the degree of protection against an electric shock Bell...

Page 6: ...attery Indicates whether the incubator is being powered by a battery or not Incubator air circulation Indicates the function related to air circulation in the incubator in the incubator mode or that t...

Page 7: ...nction related to humidity O2 Oxygen Indicates the function related to oxygen Load capacity Indicates the maximum load capacity Avoid getting caught Indicates that the user must avoid getting caught i...

Page 8: ...Unit Does Not Function Properly 71 4 5 Others 78 DISASSEMBY AND REPLACEMENT 6 Disassembly and Replacement Procedures 95 6 1 Stand 95 6 1 1 Removing the Main Body from the HL Stand 95 6 1 2 Replacing t...

Page 9: ...130 6 5 2 Replacing the Cable Guide 130 6 5 3 Replacing the Front Panel 131 6 5 4 Replacing the Rear Panel with Alarm Lamp 132 6 5 5 Replacing the LCD Module 133 6 5 6 Replacing the Speaker 134 6 5 7...

Page 10: ...or if the room temperature is high In such a case proceed with the phototherapy after placing the infant in a cot or an open type incubator as directed by the doctor Take sufficient care when using a...

Page 11: ...e not followed Be sure to follow the doctor s instructions in setting the incubator air temperature or the infant s skin temperature Be sure to follow the doctor s instructions in setting the relative...

Page 12: ...temperature and the heater temperature to drop sufficiently Do not touch the power plug with a wet hand Touching the power plug with a wet hand may cause an electric shock Do not touch the heaters du...

Page 13: ...objects may result if the instructions given below are not followed Be sure to clean and disinfect the unit before using it for the first time after purchase The unit is shipped without being disinfec...

Page 14: ...any medical fluid adhere to the control panel Do not attach any peripheral device that is not specified by Atom to the incubator Check the operation of the peripheral devices If a device transmitting...

Page 15: ...Admittance panel operating lever Snap open access port Admittance panel Mattress platform tilting knob No o 0 1 2 3 4 5 6 Note 2 Drawer is optionally available 1 2 3 5 6 4 w e q t y u i 0 o r Name X...

Page 16: ...Filter cover Oxygen supply port 1 No 3 4 5 6 7 8 Name Oxygen supply port 2 Connector for the weight monitor Connector for the control panel Connector for the Power Pack i UPS Power cord inlet Connect...

Page 17: ...rm X ray cassette tray Weight monitor unit Mattress platform for the weight monitor Tray for the weight monitor Mattress platform tray Middle board Fan cover Heater Fan Baby guard Tube introduction sl...

Page 18: ...6 No q w e r t y Name Alarm lamp Operation display Power failure alarm indicator I O port External communication connector Connector for the main body Communication port LAN Front Bottom Rear q w e t...

Page 19: ...cubator pulse oximeter screen will be displayed This screen highlights SpO2 and the pulse rate Pulse waves are also displayed In addition the set temperature the incubator air temperature the skin tem...

Page 20: ...menu screen for advanced settings will be displayed Use this screen to select advanced settings In addi tion the set temperature the incubator air tempera ture the skin temperature 1 the skin temperat...

Page 21: ...reen Transition Diagram Start Screen Main screen display switch Menu screen display switch Pulse oximeter screen display switch Trend screen display switch Weight screen display switch Main screen Men...

Page 22: ...Setting oxygen control Setting SpO2 pulse rate upper lower alarm limits Weighing the infant 1 Selecting other advanced settings Setting measuring operation available Setting operation not available T...

Page 23: ...de indicator Skin tempera ture 2 display Description Displays a detected relative humidity in the incubator digi tally Displays a set relative humid ity digitally Indicates the level of water in the h...

Page 24: ...w e r t y u Name Plethysmo graph bar SpO2 display Pulse rate display Pulse rate alarm limits display SpO2 alarm limits display Interference indicator Nellcor only Pulse search indicator Nellcor only w...

Page 25: ...ator w q e r Message area Numerical values area See p 31 Message area See p 30 Clock and other indicators area See p 30 Screen display switch area See p 29 Pulse area See p 32 Clock and other indicato...

Page 26: ...the humidity chamber or the state of the humidity chamber Displays a set relative humid ity digitally Displays a set oxygen concen tration digitally Displays a detected oxygen concentration in the in...

Page 27: ...rclockwise each time a detected SpO2 is found to be within the acceptable range 1 Indicates that the response mode is set to Fast This in dicator will disappear when the response mode is switched to N...

Page 28: ...ely by taking into consideration the patient s condition For example select a higher setting for monitoring an active patient whose SpO2 values tend to fluctuate greatly The upper or lower limit alarm...

Page 29: ...m limits display Pulse rate alarm limits display Pulse rate display Temperature area Relative humidity area Oxygen area Pulse area r e q w 2 3 6 Weight Screen The weight screen is displayed only when...

Page 30: ...y when a tare weight is established Touch this switch to weigh the infant without performing the tare deduction process Touch this switch to record the weight reading Displays a weight trend graph Tou...

Page 31: ...witch area See p 29 Menu area See p 37 2 3 7 Menu Screen The screen display switch area the clock and other indicators area and the message area are the same as those of the main screen 2 3 4 Main Scr...

Page 32: ...Screen Touch this switch to select a trend period to be displayed on the trend screen Touch this switch to have ei ther a detected skin tempera ture 2 or T detected skin temperature 1 detected skin te...

Page 33: ...e night mode Touch this switch to return to the menu area 1 Touch this switch to set an alarm volume to a desired level Touch this switch to set the year the month the date the hour and the minute No...

Page 34: ...tivity selector switch Go Back switch Averaging Time selector switch FastSat selector switch q r w t e Description Touch this switch to set the volume of the synchronizing pulse beep of the pulse oxim...

Page 35: ...30 Screen display switch area See p 29 2 3 8 Trend Screen The screen display switch area the clock and other indicators area and the message area are the same as those of the main screen 2 3 4 Main Sc...

Page 36: ...to display a trend graph of each item Displays a trend graph of changes in the heater output the main heater A SpO2 scale is provided on the left axis and a pulse rate scale bpm is provided on the ri...

Page 37: ...appear 2 Touch Service Menu on the menu screen 3 When the password entry screen is displayed touch the numeric keys in the following order 3 6 6 1 4 The Service Menu screen 1 2 is displayed Touch Nex...

Page 38: ...Displayed on the Screen 1 Touch Languages on the Service Menu screen 1 2 When Japanese has been selected beforehand a message to confirm whether to change it to English will appear in English Touch a...

Page 39: ...hold on the Service Menu screen 1 2 2 When the threshold has been set to 1 0 C before hand a message to confirm whether to change it to 0 5 C will appear Touch and the threshold will be changed to 0 5...

Page 40: ...ccurred will be displayed 3 Touch CLOSE to finish viewing the alarm history 2 4 2 8 Adjusting the Weighing Scale with a 5 kg Weight Obtain a 5 kg weight in advance Be sure to change the unit of weighi...

Page 41: ...After the weight reading has stabilized touch Reweigh and the 5kg adjustment will be completed 6 If a message Repeat the adjustment should appear return to the 0kg adjustment With nothing placed on t...

Page 42: ...screen three times 2 A message Touch Screen Calibration Point to the dot will appear Touch the dot displayed on the up per left corner of the screen 3 Then a dot will be displayed on the lower right c...

Page 43: ...who has sufficient technical knowledge and skills is not available 3 Ask Atom for its approval of returning the unit for repair service 2 Read the operating precautions thoroughly before operating th...

Page 44: ...he air tight seal may be compromised It should be neither broken nor deformed Otherwise unsatisfactory con trol may result from faulty detection by the sensors Each knob should be held in place secure...

Page 45: ...CD display and not a malfunction However if an important message or a numerical value is not visible due to too many dead pixels contact your local Atom represen tative 3 1 2 Functional Inspection Ins...

Page 46: ...indicator off Digital indication includes LOW HIGH indica tion Checking the humidity chamber 4 Push the humidity chamber in which the cartridge tank is placed gently into the main body until the marki...

Page 47: ...on the rear of the main body Check q Does the skin temperature probe alarm occur Tube introduction slit assembly Skin temperature probe Skin temperature probe connecting port 1 Checking the system fai...

Page 48: ...ting port 1 on the rear of the main body and place it 10cm above the center of the mattress surface 2 Supply water in the humidity chamber and position it in the main body 3 Turn on the power switch t...

Page 49: ...13 Set the relative humidity to 90 RH Check q Is the reading on the relative humidity display 90 10 RH Inspection completed 14 Turn off the power switch CAUTION If any performance is found unsatisfact...

Page 50: ...exterior by visual inspection q Install the cartridge tank without any water in it w Open the humidity chamber cover e Install the humidity chamber with the boiler cap off Turn the power on and then r...

Page 51: ...bs held in place securely and do they operate reliably Are the access ports held in place securely and do they open and close reliably Does the tilting mechanism operate smoothly Does the power switch...

Page 52: ...irculation Incomplete locking Insufficient humidification due to breakage or deforma tion Defective power failure alarm function due to battery life Defective clock control due to battery life Defecti...

Page 53: ...the dirty filter Clean the filter cover and the filter holder with a soft cloth dampened with a disinfectant solution and wrung out sufficiently 4 Attach a new filter to the filter holder Ensure that...

Page 54: ...a used oxygen sensor in accordance with the appropriate disposal procedure CAUTION Replace the two oxygen sensors at the same time If an oxygen sensor alarm remains on the oxygen sensors may be defect...

Page 55: ...responding holder in the module 4 Attach the oxygen sensor cap and replace the sen sor module to its former position in the hood After connecting the plug of the sensor module to the main body calibra...

Page 56: ...nnected from the oxygen supply source Cleaning or maintaining the incubator in an environment where the oxygen concentration is at a high level may lead to a fire or an explosion Clean and disinfect t...

Page 57: ...it only Do not attach any other packings to the unit Admittance panel packing Remove the rubber packings from the admittance panels Immerse and clean them in a disinfectant solution Snap open access p...

Page 58: ...ion and wrung out sufficiently CAUTION Do not immerse the sensor module in water Im mersing it in water may cause it to malfunction Inner wall Open the admittance panel Push down the inner wall levers...

Page 59: ...ide Do not immerse the control panel in water or a disinfectant solution Immersing it in water or a disinfectant solution may cause it to malfunction 4 2 Mattress Platform and Parts Beneath Mattress p...

Page 60: ...with one hand and the concave por tion of the fan cover with the other hand Then lift up the middle board Clean it with a soft cloth dampened with a dis infectant solution Middle board Fan cover Fan c...

Page 61: ...hand caught To replace the heater to its former position push it down gently 4 3 Humidity Chamber 1 Open the humidity chamber cover and draw out the humidity chamber until it stops halfway Lift up th...

Page 62: ...former positions CAUTION Be sure to attach the boiler cap and the cartridge tank without fail 4 5 Others Skin temperature probe Wipe a used skin temperature probe lightly with a soft dry cloth Wipe a...

Page 63: ...will be turned off The incubator heater will be turned off Te m p e r a t u r e control will be continued Te m p e r a t u r e control will be continued The skin tem perature probe will not function...

Page 64: ...will be turned off Oxygen control will be continued Oxygen control will be continued Oxygen control will be continued Resetting the alarm Thealarmwillbereset automatically when thehumiditychamber isa...

Page 65: ...below the upper alarm limit The alarm will be reset automatically when the SpO2 valuerisesabovethe lower alarm limit The alarm will be reset automatically when the pulse rate falls below the upper al...

Page 66: ...0 will be dis played 0 will be dis played Resetting the alarm The alarm will be reset automatically when pulses are detected The alarm will be reset automatically when the sensor is connected prop er...

Page 67: ...The incubator heater will be turned off The fan will con tinue normal op eration The incubator heater will be turned off The fan will be stopped The incubator heater will be turned off The fan will ro...

Page 68: ...r plug a broken power cord a tripped breaker or some other cause or if some internal error a defective CPU or a de fective control board has occurred The unit during the alarm condition No control All...

Page 69: ...voltage is not low The incubator should not share a power outlet with another device Check that the fan is neither damaged nor deformed Check that the snap open access ports are closed Check that the...

Page 70: ...ther cause Check that oxygen is being supplied reliably when the oxygen controller is in use Check that the flow rate is set properly on the oxygen flowmeter Check that the access ports are closed sec...

Page 71: ...ncubator air temperature does not exceed 39 C in the servo control override mode 1 Check that the incubator air temperature is not set too high 2 Check that the unit is not installed in direct sunligh...

Page 72: ...is attached securely When the oxygen controller is in use 1 Check that the oxygen concentration is not set too low 2 Check that oxygen is being supplied reliably at a pressure within the speci fied ra...

Page 73: ...le back in its proper place 0 Close the filter cover 1 Disconnect power and check the fan is properly attached 2 Check the fan cover is properly attached 3 Revolving speed of the fan is decreased E4 4...

Page 74: ...be is replaced with a functional one Failure of the detection board Failure of the skin temperature w Check the connection of the yellow skin temperature probe YES NO The yellow skin temperature probe...

Page 75: ...amber Fit in the humidity chamber Attach the boiler cap to the humidity chamber The humidity chamber is inserted completely into the unit Insert the humidity chamber completely into the unit The conne...

Page 76: ...midity chamber cover Defect of the humidity chamber cover The connector of the position detection board is connected properly Connect the connector of the position detection board securely The alarm m...

Page 77: ...alarm message is still displayed even after the humidity chamber is replaced with a functional one Add more sterile distilled water in the cartridge tank Failure of the humidity chamber The cable fro...

Page 78: ...connector of the cable of the sensor module securely The alarm message is still displayed even after the sensor module is replaced with a functional one Failure of the sensor module Failure of the det...

Page 79: ...al one The cable of the humidity chamber connector is connected properly Failure of the humidity chamber Connect the cable of the humidity chamber connector securely The fuse of the heater control boa...

Page 80: ...setting or turn the humidity control off Close the access ports and the admittance panels securely If any of them or their packings is damaged replace it The humidity is set too high compared to the...

Page 81: ...cted properly to the sensor module Connect the oxygen sensors securely The connector pin of the oxygen sensor is bent Replace the oxygen sensors Replace both oxygen sensors The oxygen sensors have bee...

Page 82: ...e intact and attached securely Attach the packings securely If any of them is damaged replace it Attach the filter securely If it is damaged or dirty replace it The filter is intact and sufficiently c...

Page 83: ...and the connector is connected securely Adjust the supply pressure of the oxygen to the normal range 294 490kPa Replace the piping connecting hose Connect the connector securely The pipe of the oxygen...

Page 84: ...pO2 sensor the patient cable Failure of the pulse oximeter 5 Pulse Oximeter Sensor abnormal 6 Pulse Oximeter Patient cable abnormal NO YES The SpO2 sensor the patient cable has a broken wire Failure o...

Page 85: ...e sensor module securely The bezel is damaged Defect of the bezel The alarm message is still displayed even after the sensor module is replaced with a functional one Failure of the sensor module Failu...

Page 86: ...e fan the middle board or the fan cover is damaged Replace the fan the middle board or the fan cover The fan is inserted securely up to the bottom of the fan motor axis Insert the fan securely up to t...

Page 87: ...ddle board or the fan cover is visibly damaged Replace the middle board or the fan cover The connector of the position detection board is connected Connect the connector securely Failure of the positi...

Page 88: ...r securely Failure of the sensor module Failure of the detection board 6 Incubator heater abnormal E7 NO YES NO NO YES YES NO YES The thermostat has activated The heater is intact without a broken wir...

Page 89: ...l system abnormal E10 Failure of the heater control board 9 Internal system abnormal E259 Failure of the detection board 0 Internal system abnormal Power cycle the incubator E2 NO NO YES The incubator...

Page 90: ...ct your desired oxygen concentration Select a desired setting Failure of the control board if the alarm message is displayed every time the power is turned on 4 Weighing scale abnormal E YES Power cyc...

Page 91: ...ted Restore the power supply to the installation site room The power cord is connected properly Connect the power cord securely Replace the power cord Remove the power cord and then connect it again i...

Page 92: ...If the cable has a broken wire replace the cable See 2 q The power failure alarm indicator is flashing red The control panel operates normally when it is replaced Disconnection of the connector in th...

Page 93: ...t of the LCD module Calibrate the touch panel See 2 4 3 Calibrating the Touch Panel The cable in the control panel is connected properly Connect the cable securely Failure of the LCD module Failure of...

Page 94: ...e supply mains and charge the battery for about 50 hours The rechargeable battery has deteriorated Replace the rechargeable battery The connector of the rechargeable battery the replaced one on the co...

Page 95: ...rrectly Contact your local Atom representative i The clock on the control panel does not operate properly NO NO YES YES The clock operates normally in normal use but when the unit is operated after ha...

Page 96: ...ght adjustment or the switch es When either of the pedals for height adjustment is pressed the switch concerned is pressed down properly Connect the connectors securely The connectors of the pedals fo...

Page 97: ...hexagon wrench distance between the oppo site sides 5mm and remove the two hexagon socket head cap screws M6x15 Hexagon socket head cap screw M6x15 2 Slide the main body Slide the main body on the sur...

Page 98: ...ctors JQ7 and JQ8 from the height adjustment drive board For details see 8 Wiring diagram JQ8 JQ7 7 Tilt the main body and pull out the cables through the hole in the bottom of the main body Cable 8 L...

Page 99: ...the four TORX screws 8 x 80 with a TORX driver For details see 8 Wiring diagram TORX screws 8x80 3 Remove the cover of the height adjustment actua tor Cover of the height adjustment actuator 4 Remove...

Page 100: ...le sems screw M4x8 4 Remove the cover of the relay board of the pedals for height adjustment Remove the two double sems screws M3 x 8 with a Phillips screwdriver Double sems screw M3x8 Double sems scr...

Page 101: ...river and a wrench distance between the opposite sides 5 5mm and then re move all the connectors from the relay board of the pedals for height adjustment For details see 8 Wiring Diagram Connector 3 R...

Page 102: ...ead screw M4x12 Remove the two double sems screws M3 x 10 fix ing the control box cover from inside the upper sec tion of the main body by using a Phillips screwdriver Pull up the control box cover an...

Page 103: ...Reassemble in the reverse order of dis assembly 6 2 2 Replacing the Admittance Panel Lock Holder 1 Remove the admittance panel lock holder Remove the two pan head tapping screws M3 x 14 with a Philli...

Page 104: ...of dis assembly 6 2 5 Replacing the Admittance Panel Assembly 1 Remove the admittance panel Remove the ten protective stickers affixed to the ad mittance panel With the X ray cassette tray door open r...

Page 105: ...emove them from their bearings Slide horizontally the rotary damper 15kg L and the rotary shaft of the admittance panel inside the admittance panel hinge L on your left and remove them from their bear...

Page 106: ...dis assembly 6 2 8 Replacing the Admittance Panel Operating Knob 1 Remove the admittance panel operating knob Loosen the two setscrews with a hexagon wrench distance between the opposite sides 2mm Sl...

Page 107: ...river or some other appropriate instrument and remove the inner wall shaft stopper on both sides of the inner wall Inner wall shaft stopper 2 Remove the inner wall Remove the inner wall levers on both...

Page 108: ...pan head tapping screws Be careful not to let the wash ers come off when assembling the inner wall bear ing 4 Follow the same procedure mentioned above to re move the inner wall bearings on the other...

Page 109: ...the heater con trol board for the Incu i and the connectors JA5 JA8 JA19 and JA21 from the control board for the Dual Incu i Remove the sems screws M4 x 8 fixing the ground terminals of the upper sect...

Page 110: ...eassemble in the reverse order of dis assembly 6 3 2 Replacing the Heater 1 Remove the screws fixing the heater Remove the four protective stickers and then remove the four double sems screws M4 x 10...

Page 111: ...and pull it out along the motor shaft Fan assembly Double sems screw M4x15 Connector Connector 2 Remove the screws fixing the motor Remove the three protective stickers and then re move the three dou...

Page 112: ...rom the Main Body 2 Remove the terminals connected to the high tem perature sensor and the ground wire on the plate of the high temperature sensor Remove the nut M4 with a box wrench distance between...

Page 113: ...ad machine screw M4x12 3 Remove the control box cover from the upper sec tion of the main body Remove the two double sems screws M3 x 10 from the upper section of the main body with a Phillips screwdr...

Page 114: ...x 10 with a Phillips screwdriver Tapping screw M3x10 Nut M3 5 Remove the power switch Remove the two nuts M3 with a box wrench dis tance between the opposite sides 5 5mm 6 Reassembly Reassemble in the...

Page 115: ...0 with a hexa gon wrench distance between the opposite sides 2 5mm 4 Remove the tilting unit Remove the four double sems screws M4 x 10 with a Phillips screwdriver 5 Reassembly Reassemble in the rever...

Page 116: ...l of the main body See 1 3 in 6 1 1 Removing the Main Body from the HL Stand 2 Remove the filter assembly Remove the four double sems screws M3 x 10 with a Phillips screwdriver Remove the pipe of the...

Page 117: ...acking A 3 Reassembly Reassemble in the reverse order of dis assembly 6 3 12 Replacing the Humidity Chamber Cradle 1 Remove the upper section of the main body from the main body See 1 5 in 6 3 1 Remov...

Page 118: ...ble in the reverse order of dis assembly 6 3 13 Replacing the Humidity Chamber Cover 1 Open the humidity chamber cover and remove the two push rivets The picture on the right shows one side only Push...

Page 119: ...crew M3x8 3 Remove the humidity chamber cover packing C and then remove the connector of the humidity cham ber 4 Reassembly Reassemble in the reverse order of dis assembly 6 3 16 Replacing the Positio...

Page 120: ...and then remove the connector Tapping screw M3x8 3 Reassembly Reassemble in the reverse order of dis assembly 6 3 18 Replacing the Control Power Transformer 1 Remove the upper section of the main bod...

Page 121: ...n of the main body from the main body See 1 5 in 6 3 1 Removing the Upper Sec tion of the Main Body from the Main Body 2 Remove the wire Remove the connector JI1 from the rectifier board and the conne...

Page 122: ...ng Diagram JA9 JA4 Pipe of the oxygen supply valve Double sems screw M4x10 3 Remove the pipe of the oxygen supply valve 4 Remove the screws fixing the oxygen controller as sembly Remove the two double...

Page 123: ...See 1 4 in 6 3 20 Replacing the Oxygen Con troller Assembly 2 Remove the cover Remove the two double sems screws M3 x 8 with a Phillips screwdriver Double sems screw M3x8 3 Remove the pipes and the so...

Page 124: ...ctor JA2 4 Remove the connectors JA3 JA4 JA5 JA8 JA9 JA10 JA11 A16 JA17 JA19 JA21 and JA22 from the control board for the Dual Incu i For details see 8 Wiring Diagram JA3 JA16 JA8 JA17 JA19 JA7 JA22 J...

Page 125: ...board for the Dual Incu i with pliers Lead Battery Hole in the control board Connector JA18 3 Fix a new battery to the control board for the Dual Incu i Fix a new battery with a Tie Wrap inserted into...

Page 126: ...the Control Board for the Dual Incu i 3 Remove the power box Remove the following connectors connected to the boards below Heater control board for the Incu i JC1 JC2 JC6 100V or JC7 120V 230V JC8 100...

Page 127: ...h a Phillips screwdriver Pull out the power box Sems screw M4x8 4 Remove the rectifier board Remove the four sems screws M3 x 8 Sems screw M3x8 5 Remove the capacitor cover Remove the two nuts M3 with...

Page 128: ...nected to the fuse holder with a Phillips screwdriver Sems screw M3x6 3 Remove the protective earth terminal of the power cord inlet Remove the sems screw M4 x 8 fixing the protec tive earth terminal...

Page 129: ...oard for the Dual Incu i JA17 Sems screw M3x8 3 Remove the buzzer from the power box Remove the two sems screws M3 x 8 with a Phillips screwdriver 4 Reassembly Reassemble in the reverse order of dis a...

Page 130: ...ws M3 x 8 with a Phillips screwdriver 4 Connect the jumper pin to the S of JQ10 on a new height adjustment drive board to use Sems screw M3x8 5 Reassembly Reassemble in the reverse order of dis assemb...

Page 131: ...Substrate SpO2 Unit 1 Remove the rear panel of the main body See 1 3 in 6 1 1 Removing the Main Body from the HL Stand 2 Remove the SpO2 unit Remove the two sems screws M3 x 8 with a Phillips screwdri...

Page 132: ...ms screw M3x8 2 Remove the screws fixing the cable guide Remove the two double sems screws M3 x 8 with a Phillips screwdriver Double sems screw M3x8 3 Reassembly Reassemble in the reverse order of dis...

Page 133: ...panel Remove the four sems screws M3 x 8 with a Phillips screwdriver Sems screw M3x8 3 Remove the LCD module the LCD display board and the CCFL inverter together with the chassis from the front panel...

Page 134: ...nel Remove the four sems screws M3 x 8 with a Phillips screwdriver Sems screw M3x8 4 Remove the attachment fixing the speaker Remove the three tapping screws M3 x 6 with a Phillips screwdriver Tapping...

Page 135: ...CCFL inverter together with the chassis Remove the five sems screws M3 x 8 with a Phillips screwdriver Sems screw M3x8 4 Remove the LCD module from the chassis Remove the two sems screws M3 x 8 with...

Page 136: ...e the four sems screws M3 x 8 with a Phillips screwdriver Sems screw M3x8 3 Remove the connector connected to the LCD dis play board Remove the connector JB1 from the LCD display board Connector 4 Rem...

Page 137: ...om the alarm lamp board Sems screw M3x8 Connector 3 Reassembly Reassemble in the reverse order of dis assembly CAUTION Take care not to get the cable caught 6 5 8 Replacing the Power Indicator Board 1...

Page 138: ...CD display board Connector 3 Remove the LCD display board Remove the 13 sems screws M3 x 8 with a Phillips screwdriver Sems screw M3x8 4 Remove the cable attached to the LCD display board Remove the f...

Page 139: ...ver Double sems screw M3x8 Cable Cable 3 Reassembly Reassemble in the reverse order of dis assembly CAUTION Take care not to get the cable caught 6 5 11 Replacing the Button Cell Battery for the Contr...

Page 140: ...cap 3 Attach the connector cap Insert the legs of the connector cap through the slots in the rear panel and pull them from inside the rear panel As for the connector cap B after inserting the legs cu...

Page 141: ...oles in the mattress platform Push the stoppers firmly into place in such a way that no gap is observed between the mattress platform and the baby guard side baby guard Af ter insertion pull up the ba...

Page 142: ...eplacing the Weight Monitor Module 1 Remove the weight monitor module from the tray for the weight monitor Remove the four truss screws M4 x 10 with a Phillips screwdriver Truss screw M4x10 2 Reassemb...

Page 143: ...chamber Detection unit Equipotential ground terminal Assy Supply mains Incubator Incu i Block Diagram Incu i Rectifier board Assy Drive microcomputer HL stand actuator Fuse Height adjustment drive boa...

Page 144: ...42 8 Wiring Diagram 8 1 Drive Unit 1997 6 Wiring Diagram Incu i Drive Unit Incubator Incu i Red JR1 Black HL stand actuator Red Black To lower Foot switch Assy Base Foot switch Assy To JQ7 To raise To...

Page 145: ...chamber cradle To the humidity chamber cradle To the power switch Detection board 100 Assy JD1 JD5 To JJ3 on the sensor module Upper section of the main body To the solenoid valve Assy To the mass fl...

Page 146: ...the control board 100 Assy of the main body To the ground connection of the mainbody SpO 2 module MX 1 Insulating substrate SpO 2 unit Pulse oximeter Masimo JZ3 JZ1 JZ5 JZ6 JZ2 JZ4 Wiring Diagram Dua...

Page 147: ...Parts List 145 INFORMATION 9 Parts List The description in this section relates to a unit which is equipped with a weight monitor Please skip any reference unrelated to your unit...

Page 148: ...Parts List 146 9 1 Fig 1 Main Body and Accessories Fig 1...

Page 149: ...Pneumoclean electrostatic filter 5 pcs box Skin temperature probe Dust cover for the Incu i Piping connecting hose 3m Connection to the main body Push button coupler Connection to the gas source Pin...

Page 150: ...Parts List 148 9 2 Fig 2 Control Panel Fig 2...

Page 151: ...No 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 Arm for mounting to the function rail Cable guide with fixing screws Front panel LCD module Rear panel with alarm lamp Button cell batte...

Page 152: ...Parts List 150 9 3 Fig 3 Humidity Chamber Fig 3...

Page 153: ...Parts List 151 INFORMATION 98547 98548 98549 98553 Fig No Part Name Part No 3 1 3 2 3 3 3 4 Boiler cap Cartridge tank cap Cartridge tank with cap Humidity chamber handle with spring...

Page 154: ...Parts List 152 9 4 Fig 4 Mattress Platform Fig 4 The unit with the weight monitor...

Page 155: ...4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 Tube introduction slit assembly Baby guard Side baby guard Mattress platform with X ray cassette tray Mattress platform tray with latch Latch Middle board with fan...

Page 156: ...Parts List 154 9 5 Fig 5 Upper Section of the Main Body 1 Fig 5...

Page 157: ...Part Name Part No 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 Foot side hood cover Heater AC100V Heater AC120V Heater AC230V High temperature sensor Motor Fan Tilting unit Tilting kn...

Page 158: ...Parts List 156 9 6 Fig 6 Upper Section of the Main Body 2 Fig 6...

Page 159: ...7 6 8 6 9 6 10 Hood with protective stickers Admittance panel lock holder left Admittance panel lock holder left Packing for fixing the semi iris port frame Sensor module holder Tube introduction sli...

Page 160: ...Parts List 158 9 7 Fig 7 Upper Section of the Main Body 3 Fig 7...

Page 161: ...access port W with protective sticker Admittance panel operating knob R for the Incu i Neo Servo i Admittance panel hinge with X ray cassette tray door X ray cassette tray door packing Admittance pan...

Page 162: ...Parts List 160 9 8 Fig 8 Lower Section of the Main Body Fig 8...

Page 163: ...1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 Humidity chamber cradle Humidity chamber cover Humidity chamber cover packing C Humidity chamber connector Position detection board Oxygen controller Control power transf...

Page 164: ...Parts List 162 9 9 Fig 9 Power Unit Fig 9...

Page 165: ...pcs pack Fuse forAC120V T8A 2 pcs pack Fuse for AC230V T4A 2 pcs pack Height adjustment drive board Rectifier board Noise filter SpO2 connection board Battery for a power failure alarm Fuse for the h...

Page 166: ...Parts List 164 9 10 Fig 10 Oxygen Controller Assembly Fig 10...

Page 167: ...Parts List 165 INFORMATION 98645 98736 998735 Fig No Part Name Part No 10 1 10 2 10 3 10 4 Oxygen controller Mass flow valve Solenoid valve NC type Solenoid valve NO type...

Page 168: ...Parts List 166 9 11 Fig 11 Upper and Lower Sections of the Main Body and Filter Case Assembly Fig 11...

Page 169: ...NFORMATION 98648 98649 98650 98582 32053 98651 Fig No Part Name Part No 11 1 11 2 11 3 11 4 11 5 11 6 Filter Filter cover Filter packing Position detection board Pneumoclean electrostatic filter 5 pcs...

Page 170: ...Parts List 168 9 12 Fig 12 Stand Fig 12...

Page 171: ...216 95686 98691 Option Fig No Part Name Part No 12 1 12 2 12 3 12 4 12 5 12 6 12 7 Caster with stopper Conductive caster with stopper Caster Conductive caster Foot switch Actuator Relay board of the p...

Page 172: ...Parts List 170 9 13 Fig 13 Pulse Oximeter Masimo Fig 13...

Page 173: ...Parts List 171 INFORMATION 95642 95640 Fig No Part Name Part No 13 1 13 2 Insulating substrate SpO2 unit SpO2 module MX 1...

Page 174: ...Parts List 172 9 14 Fig 14 Pulse Oximeter Nellcor Fig 14...

Page 175: ...Parts List 173 INFORMATION 95642 95641 Fig No Part Name Part No 14 1 14 2 Insulating substrate SpO2 unit SpO2 module NELL 1...

Page 176: ...our External display Type Liquid crystal TFT LCD Size 8 5 inches Dot formation 800 480 dots Number of colors 256 colors Operating conditions Ambient temperature 20 30 C Relative humidity 30 75 Atmosph...

Page 177: ...arm up time 60min at ambient temperature 25 C Alarms High temperature set temperature skin temperature probe Humidity Control mode Servo control Setting range 40 95 Rh in 1 increments Display range 15...

Page 178: ...nduced in healthy male and female adult volunteers with light skin and dark skin Accuracy was checked by 1 2cm tapping 2 4 times per second and by 2 3cm irregular tapping 1 5 times per second against...

Page 179: ...All accuracies are expressed as 1SD Pulse oximeter equipment measurements are statistically distributed about two thirds of pulse oximeter measurements are expected to fall in this accuracy Arms rang...

Page 180: ...concentration oxygen flow rate oxygen sensor not cali brated Oxygen sensor life span The life span of the oxygen sensor varies depending on the ambient conditions under which it is used It is recomme...

Page 181: ...ons CISPR 11 Harmonic emissions IEC 61000 3 2 Voltage fluctuations flicker emissions IEC 61000 3 3 Electromagnetic environment guidance The Incu i uses RF energy only for its internal function Therefo...

Page 182: ...pical commercial or hospital environment Mains power quality should be that of a typical commercial or hospital environment If the user of the Incu i requires continued operation during power mains in...

Page 183: ...m 80MHz to 2 5GHz The equipment continues to perform its in tended function or stops without causing any harm Compliance level 3V 10V 10V m NOTE 1 At 80 MHz and 800 MHz the higher frequency range app...

Page 184: ...smitters rated at a maximum output power not listed above the recommended separation distance d in meters m can be determined using the equation applicable to the frequency of the transmitter where P...

Page 185: ...ld parts past their expected life span and disposables in accordance with applicable waste disposal laws and regulations A rechargeable NiMH battery a button type lithium battery and oxygen sensors ar...

Page 186: ......

Page 187: ...trictly prohibited The contents of this Manual are subject to change without notice due to technical improvement All possible measures have been taken to ensure the accuracy of the contents of this Ma...

Page 188: ...C65SB100 3 18 15 Hongo Bunkyo ku Tokyo Japan Tel 81 3 38152311 Fax 81 3 38123144...

Reviews: