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Atlas BP10000X, Installation & Operation Manual

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Atlas BP10000X Installation & Operation Manual Download Page 22

 

22 

 

4.3    Cylinder (BP10000X:10203078) exploded view

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Parts of Cylinder 

Item 

Part# 

Description 

QTY 

BP10000X 

29-1 

11201027 

Piston Rod 

2

 

29-2 

 

Piston 

 

11203079 

2

 

29-3 

10206069 

O Ring 

2

 

29-4 

 

Support Ring 

 

10203080 

2 

29-5 

 

Y Ring 

 

10410087 

2 

29-6 

 

O Ring 

 

10203082 

2 

29-7 

10206071 

Hex Nut 

2 

29-8 

11201037 

Piston Rod Adjusting Sleeve 

2 

29-9 

10209078 

Dust Ring 

2 

29-10 

10201032 

O Ring 

2 

29-11 

 

End Cover 

 

11203083 

2 

29-12 

10201034 

Bleeding Plug 

2 

29-13 

 

O Ring 

 

10203084 

2 

29-14 

 

Cylinder weldment 

 

11203085 

2 

Fig 32 

Summary of Contents for BP10000X

Page 1: ...1 Model BP10000X Revised 05 26 2021...

Page 2: ...S Specification and technical 3 Installation requirement 5 Step of Installation 7 Exploded view 19 Test run 27 Operation instruction 29 Maintenance 30 Trouble shooting 31 Scrapping of equipment 31 War...

Page 3: ...de to high standards using high quality seals Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release and dual safety design 4 pieces of 3 stages arms with stackable rub...

Page 4: ...4 Fig 2 For Model BP10000X...

Page 5: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 6 Lock Wren...

Page 6: ...so may result in lift and or vehicle falling 1 Concrete must be thickness 4 minimum without reinforcing steel bars and must be completely dry before lift installation 2 Concrete must be in good condit...

Page 7: ...n layout of columns See Fig 6 C Check the parts before assembly 1 Packaged lift and hydraulic power unit See Fig 7 Fig 7 2 Move the lift aside with forklift or hoist and open the outer packing careful...

Page 8: ...ake off the upper column and remove the packing frame 4 Lay out the parts and check against the shipment parts list See Fig 9 Fig 10 5 Open the parts box and check against the parts box list See Fig 1...

Page 9: ...ft however the power side column can be on either side See Fig 12 E Position columns See Fig 13 Stand the columns up Check the columns for plumbness with a level and adjust with shims if the columns a...

Page 10: ...hammer drill and drill all the anchor holes and install the anchor bolts Then tighten the anchor bolts See Fig 15 Note Torque of Anchors is 150 Nm or 110 Ft Lbs G Lift the carriages up by hand and lo...

Page 11: ...11 65 66 H Install cable See Fig 17 Fig 17 The end of cable passes through the hole of the carriages and is held with two cable nuts...

Page 12: ...12 I Install oil hoses See Fig 18 Note Use thread tape whenever possible Fig 18 70 72 71 70 70 68 69 70 67...

Page 13: ...ulic power unit and connect oil hose See Fig 19 Note Double check the tightness of all hydraulic hoses and fittings to prevent leaks Fig 19 Use 19mm wrench to Lock the nut 75 72 Fix the oil hose with...

Page 14: ...6 58 59 K Install safety device and safety cable See Fig 20 NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable Fig 20 Safety cable connec...

Page 15: ...emble floor plate See Fig 21 Fig 21 M Install lifting arms and adjust the arm locks 1 Install the lifting arms See Fig 22 Fig 22 Snap Ring Use the 8 socket head wrench to loosen the socket bolt Fig 23...

Page 16: ...raulic oil O Install Electrical System Connect a power source matching the requirement of the Power Unit Note 1 Install the limit switch 2 For the safety of operators the ground wire must be used Sing...

Page 17: ...17 Terminal 3 of control button is connected with terminals L1of AC contactor Fig 26 Single phase...

Page 18: ...18 IV EXPLODED VIEW Model BP10000X Fig 29 Drive In...

Page 19: ...ber pad ass 4 18A 10420138 Socket Solt 4 18B 10209134 Rubber Pads 4 18C 11680030C Support Frame 4 19 10203156 Lifting arm ass 4 20 10209056 Self lock nut 2 21 11206020 Pulley 80 15 4 22 11206191 Short...

Page 20: ...t 2 58 10420045 Washer 2 59 10209149 Spring Washer 2 60 10217013 Hex Bolt 2 61 10420049 Splt Pin 4 62 11209051B Stackable Adapter 1 5 4 63 11209052B Stackable Adapter 2 5 4 64 11209053B Stackable Adap...

Page 21: ...pulley 4 4 11201152 Chain stop plate 2 5 11203004 Chain Pulley 2 6 10201005 Split pin 4 50 2 7 11201004 Chain pulley seat 2 Item Part Description QTY Item Part Description QTY 1 10206048 Socket Bolt 1...

Page 22: ...079 2 29 3 10206069 O Ring 2 29 4 Support Ring 10203080 2 29 5 Y Ring 10410087 2 29 6 O Ring 10203082 2 29 7 10206071 Hex Nut 2 29 8 11201037 Piston Rod Adjusting Sleeve 2 29 9 10209078 Dust Ring 2 29...

Page 23: ...23 4 4 Manual Power Unit 81513001 exploded view 220V 60Hz 1Phase Fig 33...

Page 24: ...t 2 5 81400365 O Ring 1 16 10209152 Tie 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Motor 1 20 10420070 Push Button 1 21 41030055 Ac Contactor 1 22 81400287 Terminal cover 1 23 71111170 AM...

Page 25: ...the same tension If the two vehicle carriages do not synchronize when lifting and lowering screw and tighten the cable nut on the lower side carriage 2 Adjust safety cable Raise the vehicle carriages...

Page 26: ...nd lower synchronously and the safety device can lock and release synchronously Then test run the lift to full rise If there is anything improper repeat the above adjustment and re test operation NOTE...

Page 27: ...Push button UP until the lift pads contact underside of vehicle totally Recheck to make sure vehicle is secure 8 Continue to raise the lift slowly to the desired working height ensuring the balance of...

Page 28: ...el lifting 3 Check columns for plumbness 4 Check Rubber Pads and replace as necessary 5 Check Safety device and make sure proper condition Oil cylinder maintenance In order to extend the service life...

Page 29: ...heck valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve o...

Page 30: ...ion or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS...

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