Atlas Copco G2412-1 Product Instructions Download Page 3

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Table of Contents

Product information................................................................................................ 5

General information .......................................................................................... 5

Safety signal words ............................................................................... 5

Warranty ................................................................................................ 5

ServAid .................................................................................................. 5

Website.................................................................................................. 6

Safety Data Sheets MSDS/SDS............................................................ 6

Country of origin .................................................................................... 6

Dimensional drawings ........................................................................... 6

Overview........................................................................................................... 6

Design and function............................................................................... 6

Technical data ....................................................................................... 6

Service overview............................................................................................... 7

Maintenance and service instructions ................................................... 7

Replacement of vanes........................................................................... 7

Service recommendations ..................................................................... 7

Installation ............................................................................................................... 8

Installation requirements................................................................................... 8

Air quality............................................................................................... 8

Air lubrication guide ............................................................................... 8

Compressed air connection................................................................... 8

Installation instructions ..................................................................................... 8

Visual inspection - Tool and accessories .............................................. 8

Installation of vibrating tools .................................................................. 9

Operation ............................................................................................................... 10

Ergonomic guidelines ..................................................................................... 10

Setting-up instructions .................................................................................... 10

Operating instructions..................................................................................... 11

Operation instructions.......................................................................... 11

Mounted wheel and carbide burr ......................................................... 11

Service ................................................................................................................... 13

Maintenance instructions ................................................................................ 13

Maintenance and service instructions ................................................. 13

Service recommendations ................................................................... 13

Replacement of vanes......................................................................... 13

Lubrication instructions ................................................................................... 13

Rust protection and cleaning ............................................................... 13

Lubrication ........................................................................................... 13

Lubricating guide ................................................................................. 14

Dismantling/Assembling instructions .............................................................. 14

Instructions for complete tool............................................................... 14

Instructions for vane motor .................................................................. 15

Testing ............................................................................................................ 17

Summary of Contents for G2412-1

Page 1: ...al No C9810001 Product Instructions G2412 1 20000 r min 20000 rpm 8423031221 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in elec...

Page 2: ...EN G2412 1 2 Atlas Copco Industrial Technique AB 9839 0484 01...

Page 3: ...y 8 Air lubrication guide 8 Compressed air connection 8 Installation instructions 8 Visual inspection Tool and accessories 8 Installation of vibrating tools 9 Operation 10 Ergonomic guidelines 10 Sett...

Page 4: ...4 Atlas Copco Industrial Technique AB 9839 0484 01 Recycling 18 Recycling instruction 18...

Page 5: ...sonal injury Warranty Product warranty will expire 12 months after the product is first taken into use but will in any case ex pire at the latest 13 months after delivery Normal wear and tear on parts...

Page 6: ...information about the dimensions of a product see the Dimensional drawings archive http webbox atlascopco com webbox dimdrw Overview Design and function This die grinder is intended for mounted wheel...

Page 7: ...er com ponents Do not smoke when servicing this product PTFE particles must not come in contact with open fire glow or heat Motor components must be washed with cleaning fluid and not blown clear with...

Page 8: ...roducts will benefit from a small quantity of oil supplied from a lu bricator Air lubrication guide Brand Air lubrication Atlas Copco Optimizer 1 liter 9090 0000 04 Q8 Chopin 46 Shell Shell Air Tool O...

Page 9: ...rottle lever Lever catch Look for any damages or oil leakage that can compromise the safety of the tool Installation of vibrating tools We recommend using a minimum length of 300 mm 12 of flexible hos...

Page 10: ...exposure to reaction forces When cutting A cut off wheel can get stuck if the wheel is either bent or if it is not guided properly Make sure to use the correct flanges for cut off wheels and avoid ben...

Page 11: ...sa Observe a minimum of 10 mm 0 4 axial grip of the shank When attaching mounted wheels or burrs reduce the overhang by pushing the shank all the way into the collet Also do a check of the recommendat...

Page 12: ...from broken mounted wheels Make sure that the shaft diameter of the accessory is correct for the size of the collet Do not mix mm shanks with inch collets and vice versa Observe a minimum of 10 mm ax...

Page 13: ...mation about preventive maintenance is included follow these general guidelines Clean appropriate parts accurately Replace any defective or worn parts Replacement of vanes Replace the vanes in the mot...

Page 14: ...e lubrication table are examples of lubri cants that can be recommended Brand General purpose Bearings BP Energrease LS EP2 Castrol Spheerol EP L2 Esso Beacon EP2 Q8 Rembrandt EP2 Mobil Mobilegrease X...

Page 15: ...an produce fumes which may cause polymer fume fever with flu like symptoms especially when smoking contaminated tobacco Health and Safety recommendations for PTFE must be followed when handling vanes...

Page 16: ...ering No 9835 5485 00 Ordering No D C 4080 0182 01 7 3 5 4080 0182 02 8 4 5 4080 0182 03 9 5 5 4080 0182 04 10 6 5 4080 0182 05 13 8 5 4080 0182 06 16 10 5 4080 0182 07 19 12 5 4080 0182 08 22 15 5 40...

Page 17: ...s set For further information see ordering No 9835 5485 00 Ordering No D C 4080 0567 04 12 5 5 2 4080 0567 11 14 5 6 5 4080 0567 01 15 5 5 2 4080 0567 05 18 5 6 2 4080 0567 02 18 5 8 2 4080 0567 06 21...

Page 18: ...01 Recycling Recycling instruction When a product has served its purpose it has to be recycled properly Dismantle the product and recycle the components in accordance with local legislation Batteries...

Page 19: ......

Page 20: ...uthorized use or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or ma...

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