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Technical Manual & Parts Lists

10

Safety Precautions

Safety should be a constant concern for everyone. Always be careful when working with this equipment.
While normal safety precautions were taken in the design and manufacture of this equipment, there are
some potential safety hazards.

Everyone involved with the operation and maintenance of this equipment should read and follow
the instructions in this manual.
Operate the equipment only as stated in this manual. Incorrect use could cause damage to the
equipment or personal injury.
It is the owner’s responsibility to make certain that the operator reads and understands this
manual before operating this equipment. It is also the owner’s responsibility to make certain that
the operator is a qualified and physically able individual, properly trained in the operation of this
equipment.

Specific safety warning decals are located on the equipment near the immediate areas of potential
hazards. These decals should not be removed or obliterated. Replace them if they become non-readable.

•

ALWAYS keep safety shields and covers in place, except for servicing.

•

ALWAYS operate equipment in daylight or with adequate working lights.

•

Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are
tightened.

•

ALWAYS watch and avoid holes or deep depressions.

•

ALWAYS wear adequate eye protection when servicing the hydraulic system and battery.

•

NEVER operate a poorly maintained machine.

•

NEVER allow persons to operate this machine without proper instruction.

•

NEVER put hands or feet under any part of the machine while it is running.

•

NEVER attempt to make any adjustments or repairs to the machine while running. Repairs or
maintenance should be performed by trained personnel only.

•

NEVER work under the machine unless it is safely supported with stands, blocks or a hoist and
blocks.

•

NEVER touch hot parts of machine.

Read General Information Symbol

Hazard warning sign: Rotating parts,
risk of entanglement Keep hands,
loose clothing and long hair away
from moving parts.

Mandatory eye protection

Hazard warning sign: Electrical
hazard, electrical hazard

Keep Guards In Place

Hazard warning sign: General
Hazard

Hazard warning sign: Beware of
damage to hands.

From

the

library

of:

Diamond

Needle

Corp

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Summary of Contents for 4300AC

Page 1: ...Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 4300AC Revision 1 6 updated Aug 11 2016 From the library of Diamond Needle Corp ...

Page 2: ...From the library of Diamond Needle Corp ...

Page 3: ...tion to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials All materials contained herein are additionally protected by United States Copy...

Page 4: ...trol Panel 15 2 1 2 Light Tower 33001130 15 2 1 3 Foot Pedal EE24F163 16 2 1 4 Left Head Adjustment Crank 16 2 1 5 Removing the Handle Loader 16 2 1 6 Efka Control Box 17 2 1 7 Stepping Motors Control Boxes 17 2 2 Touch Screen 18 2 2 1 General Operation 18 2 2 2 Available Menus 19 2 3 Changing the Needle 24 2 4 Threading 24 2 5 Loading Materials 26 2 5 1 Initial Border Loading Procedure 26 2 5 2 H...

Page 5: ...otor Control Box 50 3 4 1 Left Belt Feed AP 28 600CC 50 3 4 2 Right Belt Feed AP 28 600CC 50 3 4 3 Handle Feed AP 28 800W 50 3 4 4 Handle Feed AP 28 800W 50 3 4 5 Mini Switch SW1 51 3 5 Efka Motor 52 3 5 1 Programming the Code Number 52 3 5 2 To Perform Master Reset of Parameters 56 3 5 3 Parameter List 56 3 6 Serial Bus 61 3 6 1 Technical Menus 61 3 6 2 Calibrating the Touch Screen 63 3 6 3 Insta...

Page 6: ...3200190 Closer Carriage Covers 94 4300210 Closer Console 95 9002422 Thread Break Sensor Assembly 96 3200210 Closer Station 98 3200200 Sewing Head Assembly 99 1278 6160C Dual Foot Pedal Assembly 100 3200195 Feed Conveyor Assembly 102 4300013 Control Panel Closer 104 4300335 Border Support Assembly 105 4300327 Primary Gripper Assembly 108 4300339 Edge Guide Assembly 109 4300344 Guillotine Cover 110 ...

Page 7: ...9 4300225 Border Tension Road Assembly 140 4300285 Encoder Assembly 142 4300310 Border Tension Assembly 144 4300230 Handle Cut Insert 18 146 4300015 Feed And Cut Assembly 148 4300235 Handle Guide Assembly 18 149 4300080 Handle Insert Drive Assembly 150 4300240 Handle Clamp Assembly 18 152 4300005 Puller Drive Assembly 153 4300300 Roll Holder Assembly 154 4300 PD Pneumatic Diagram 155 4300 PD1 Pneu...

Page 8: ...s Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause damage to other property particul...

Page 9: ... is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly qualified engineer T...

Page 10: ...served in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized person before resuming o...

Page 11: ...ever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy access to the nearest eme...

Page 12: ... switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from injury caused by unexpec...

Page 13: ... machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport vehicles hoisting gear...

Page 14: ...rosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instruction Manual for carryi...

Page 15: ...e electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned off and marked by a w...

Page 16: ...ine Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and or the EC Directive on the safety of machines Operator s position must always be readily accessible Escape routes must always be kept clear and safety areas should be identified From the library of Diamond Needle Corp ...

Page 17: ...on readable ALWAYS keep safety shields and covers in place except for servicing ALWAYS operate equipment in daylight or with adequate working lights Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened ALWAYS watch and avoid holes or deep depressions ALWAYS wear adequate eye protection when servicing the hydraulic system and battery NEVER operate a poorl...

Page 18: ...s of the unit before Installing and operating 1 1 Parts and Components 1 Gulliotine Assembly 6 Border Tension Rod Assembly 2 Waste Assembly 7 Border Feed Assembly 3 Roll Holder Assembly 8 Roll Holder Assembly 4 Console Left Right Head 9 Linear Rail MTG Brkt 5 Handle Cut Insert 18 10 Border Box Assembly Description 1 2 10 3 4 5 6 7 8 9 From the library of Diamond Needle Corp ...

Page 19: ...peed 5000 rpm Factory Pre set Stitch length 6 spi Linear Output 69 ft min Handle Load Speed 39 ft min Power 220 240VAC 1PH 15A Air 14 scfm 80psi Needle SNB27140 Right Sewing head SPEGEX3216H Left Sewing head SPEGE32L450 Foot Print 166 Length x 82 Width x 77 Height Machine weight 1400 lbs Production 2 queen size borders per minute with 4 handles From the library of Diamond Needle Corp ...

Page 20: ... are about 1 8 of an inch off the floor Provide a 220VAC single phase 15 Amp Provide 1 4 air supply line 80 PSI Oil is removed before shipping Prior to using refill and check the oil level in both sewing heads ISO Viscosity Grade 22 part Turn the main air lock out valve Red Knob before the main pressure regulator to the ON position Twist the Red button B to return to its normal position Turn the m...

Page 21: ...ckout Tag Gravity X Folder Assy Knife Assy Transfer Clamp Remember to Release All Stored Energy Shutdown Procedure 1 Inform all affected personnel that the machine will be in Lockout status 2 Turn the power and pneumatic disconnects to the OFF position 3 Fill out the tag with necessary information of the Lockout 4 Install the Lockout device 5 Verify all stored electrical energy has been released b...

Page 22: ...o the machine B Power On A Power the machine ON C Serial Bus control Controls all machine functions See more details available on related chapters in this manual 2 1 2 Light Tower 33001130 The purpose of the light tower is to indicate current status of the machine at some distance away from the machine This makes it easy to see machine status at a glance Definitions for the different light states ...

Page 23: ...of materials 2 1 4 Left Head Adjustment Crank It is located on the left side of the machine It allows the operator to move the Left Head to adjust the width of fabric ranging from 0 to 18 inches wide 2 1 5 Removing the Handle Loader Release Pin A and you are able to move the complete handle loading cutting station sideway in order to reach both sewing heads From the library of Diamond Needle Corp ...

Page 24: ... times Puller Sewing heads and Pre feeder are controlled by these boxes 2 1 7 Stepping Motors Control Boxes There are 4 control boxes located under the machine They control the Top Feed Belt Handle loading and Handle feeding All 4 amber lights must be on during machine operation Each box has a power switch located at the rear of the box From the library of Diamond Needle Corp ...

Page 25: ... HOME Return to the main screen ARROWS Pressing the arrows right or left will take you to the next or previous pages NOTES When a button has a white background the function is on or enabled A dark background indicates off or disabled Some buttons may toggle on or off others must be held on Other screens display whenever there is a machine error or other condition that prohibits the operation of th...

Page 26: ...on in this book with more details about this screen EDIT NEW ORDER See a section in this book with more details about this screen OPEN ALL ROLLERS Used to load handles or new roll of material ADVANCE FUNCTIONS Area reserved only for technicians PIECE COUNT The field on the left of the clock button is the piece counters that increment every time the border cycle is complete Touching on this area wi...

Page 27: ... machine See MACHINE TASK section for details Rise the sewing head presser foot Turn on Waste Venturi Left head Start sewing at low speed Right Head start sewing a low speed Activate the handle Chop cycle Activate the border shop cycle Activate the Handle clamp From the library of Diamond Needle Corp ...

Page 28: ...EW ORDER screen Operator will be able to edit several Order parameters Type the number of the style required See style number on the Style list area Storage off all the styles available See CREATE EDIT Style section for details From the library of Diamond Needle Corp ...

Page 29: ...Technical Manual Parts Lists 22 4 Create Edit Style From the library of Diamond Needle Corp ...

Page 30: ...prior to a program update or for future reference The SECURITY button accesses the security screen for changing the pass codes Contact an Atlanta Attachment technician for instructions on changing the pass code The CONTRAST button changes the screen contrast using the and buttons Press EXIT anytime to return to the previous or HOME to return to the MAIN screen ADVANCE SETTINGS and ADVANCE MANUAL a...

Page 31: ...rew Remove the old needle 3 Insert the new needle into the needle hole at the bottom of the needle chuck push up until it stops 4 Turn the needle until the scarf of the needle is pointing to the back as seen on the picture below Tighten the needle screw NEEDLE SYSTEM SBN217140 2 4 Threading Please follow all safety procedures turning off power is recommended All threads are located on top of the m...

Page 32: ...Manual Técnico Lista de Partes 25 Left Sewing Head Serger Left Sewing Head Chainstich Right Sewing Head Serger Right Se wing Head Chainstich From the library of Diamond Needle Corp ...

Page 33: ...ED ROLLER and the MAIN ROLLER lift up 3 Open the material guides wider than the expected border width to be loaded 4 Load a roll of border material on the border roll loading pin If the leading edge of the border is not of good quality or it is not square cut off the bad part and square off the leading edge This will make the border loading process much easier 5 Feed the border between the 2 rolle...

Page 34: ...pedal run both heads and gently pull the fabric until the leading edge the fabric is between the feed rollers through the guillotine and stop with the end of the border protruding slightly beyond the knife blades Adjust the guides to fit the border size Hold the border in place and press the CLOSE ROLLERS button 11 On OPERATOR SCREEN press BORDER CHOP CYCLE to release the first piece of border NOT...

Page 35: ...ing when one spool runs out of material and gives the operator some time to prepare the next spool while the machine is running Position the spool as shown 1 Activate pneumatic switch A AA41V to open the handle clamp 2 Load the handle through the handle guide Readjust the guide if necessary 3 Return the pneumatic switch to the original position 4 On Operator Screen press HANDLE CHOP CYCLE to squar...

Page 36: ... machine and stop the needle at position C d Adjust guides to the new dimension and move the sewing head using the Adjusting Crank e Continue running pressing the Foot Pedal until you pass the Border Knife f Activate a cutting cycle to remove the Splice Continue in automatic mode 1 From a Narrow Material into a Wide Material a Load the next border roll on the pin and staple its leading edge to the...

Page 37: ...s are displayed in tenths of inches Example 1 75 inches 4 Select SIDE HANDLE CENTER DISTANCE and introduce the dimension B Units are displayed in tenths of inches Example 39 50 5 In case of 8 handles options an additional dimension is required Select ND HANDLE CENTER DISTANCE and introduce the dimension C Units are displayed in tenths of inches Example 37 25 6 Select COMPENSATION SELECTION You wil...

Page 38: ...u the prefeed guide and roller assembly Be sure to adjust the prefeed border guide for different width border material if needed Thread the new border material thru the border tension rods and pull enough slack thru the prefeed rollers to make sure the border material prefeed loop is almost touching the floor approx 4 feet Be sure to adjust the tension assembly border guides for different width bo...

Page 39: ...IT ORDER screen and then press the EXIT button on the bottom of the screen Press the START button on the READY NEW ORDER screen to run the current border order When the machine runs out of material it stops and will display a possibility of two screens If there IS enough material to finish the current border an Out of Border Material screen is displayed with a Finish Border button to allow the ope...

Page 40: ...o the center of the handle and make sure it is the correct distance If the distance is not correct use the 1st Handle Location 8 Handle setting on the technician page to adjust this Decreasing this number will place the handle farther away from the leading edge see note at end of instructions Step 4 Adjusting the 1st handle location on the 2nd 8 handle border Run two 8 handle Queen size borders un...

Page 41: ...f both pairs of handles Measurement should be the right ones Check horizontal position of handles Measure from one end of border to center of first handle A dimension Measure from other end of border to center of first handle C dimension The A and C dimensions should be equal within Measure from the centers of the inside handles B dimension The B dimension should be equal to one inch less than two...

Page 42: ...ea k Lunc h 2nd Brea k Start Up 1st Brea k Lunc h 2nd Brea k Start Up 1st Brea k Lunc h 2nd Brea k Piece Size Queen Twin Etc Handle Spacing 29 Horizontal Position A C B 2xA 1 Vertical Position D Centered Border Length L on Stretch Table Unfinished Edge Alignment E 0 1 16 Exposed Tail F 1 16 Maximum End Stitch Margin G 1 8 3 16 From the library of Diamond Needle Corp ...

Page 43: ... 8 10 hrs of operation Follow manufacturer s recommendations and guidelines for operation maintenance and lubrication of the sewing head Check for proper oil level and or flow in the sewing head and other oil filled or lubed equipment fill as needed Oil all points as indicated Clean the machine at the end of every shift or as excess materials accumulate Clean lint waste etc from the sewing looper ...

Page 44: ...t check to see if the needle is inserted to the proper depth 2 Turn the hand wheel until the needle reaches the highest position of its stroke 3 Adjust vertical distance a between the point of the needle and the top surface of the needle plate To make this adjustment loosen screw 1 with a supplied T wrench and move needle holder guide 2 up or down as required 1 0 From the library of Diamond Needle...

Page 45: ... adjusting screw 5 3 Adjusting the upper lopper 1 When the upper looper is at the farthest position to the left adjust distance a between the center line of the overlock needle and the point of the upper looper After this adjustment tighten screw 2 temporarily 2 When the point of the upper looper and the back of the lower looper are going to cross set distance at approximately 0 5mm and distance d...

Page 46: ... travel to the center line of the double chain stitch needle by turning the hand wheel 2 Loosen 1 and move looper holder 3 front or back as required by turning front to back adjusting screw 2 3 Tighten screw 1 3 Adjusting the amount of the front to back movement of the double chain stitch looper Remove cover 4 loosen screw 5 and turn hinge pin 6 as required To decrease the amount turn in the direc...

Page 47: ...er is at the center line of the needle and the needle is deflected most by rear needle guard 1 clearance b between the needle and front needle guard 3 should be 0 1 0 2mm To make this adjustment loosen screws 4 and front move needle guard 3 front or back as required 2 Adjusting the double chain stitch needle guards To adjust rear needle guard 5 When the double chain stitch needle is at the lowest ...

Page 48: ... Note The less tension you have between blades the longer they will last The Guillotine Blades 1 Release Screw C 2 Adjust Screw D to control the tension between both cutting Blades 3 You will be able to have access to the screw through holes A or B 4 Select on Touch Screen the cutting function and adjust until you get a clean cut If necessary replace the blades 1366113 TOP BLADE 18 CAPACITY 320040...

Page 49: ... Handle Knife Blade 1 Make sure air is off to the system 2 Remove the four standard hex head screws and remove feed roller assembly 3 Loosen the two metric screws only enough to allow adjusting of the blade From the library of Diamond Needle Corp ...

Page 50: ...e by manually pushing down and cutting a piece of border material You should be able to raise the cutter fairly easy Depending on how clean the cut is you may need to adjust again If the adjustment is all the way in and your still getting a rough cut it s time to sharpen the blade 6 Remember to tighten the two blade metric screws and install the knife handle feed roller From the library of Diamond...

Page 51: ... safe and efficient operation of this reliable power source Harmful contaminants like oil dust dirt rust and water alone or in combination can attack your system and clog sensitive pneumatic instruments It can also reduce the efficiency of air operated tools Wear out seals and erode system components Increase maintenance and repair costs Contribute to product rejects production downtime even compl...

Page 52: ...the following ATTENTION Make sure that the machine is unplugged before proceeding and that all lock out tag out procedures have been correctly followed See to Lockout tag out procedure Check the circuit breakers if any of the barkers had gotten overloaded at some point Replace the cover plug the machine in and try turning the machine back on If the contact still trips the overload then there is a ...

Page 53: ...pping B Handle eye Responsibility to read the presence of the handle on the handle tray C Right Sewing Head Hand wheel eye Reads a piece of reflective tape located on the pulley disks The Hand wheel eye is responsible for reporting to the Efka motor that the sewing head is sewing at the set RPM stitch counting for all counters and for needle position when stopping D Roll Feeding eye Responsibility...

Page 54: ...GAIN screw one full turn clockwise The LED indicator should be blinking slowly 5 Cover the eye so that the sensor cannot see the reflective tape and the LED should go off Reflective Tape Maintenance Use a soft cloth for cleaning Do not use chemicals or abrasives to clean it Avoid any contact with oils and liquids Do not touch the tape with bare fingers If tape is dirty or opaque the eye may not fu...

Page 55: ...o LED 1 or no LED when viewing the black line Use the GREEN up arrow and the RED down Arrow buttons to adjust sensor NOTE Occasionally thick borders with heavy quilting will cause the sensor to report a flaw by mistake If this becomes a problem perform the additional adjustments below 1 Place the marked piece of border on top of the plate above the flaw mark Sensor 2 Align the black line on the bo...

Page 56: ...Used on following cylinders Border knife open close Handle clamp up B Hall Switch AAEDY59A 3M Used on following cylinders Handle knife open close Handle guide vertical up Handle guide horizontal out 4 Proximity Switch 1278 7055A Used on Border Splice Switch Handle load home Handle load out From the library of Diamond Needle Corp ...

Page 57: ...on the front which are set to synchronize the feeding of the material PRE SET THUMBWHEEL SETTING 200 3 4 3 Handle Feed AP 28 800W The box has three thumbwheels on the front which are set to synchronize the feeding of the handle to the sewing head The number is proportional to the loading speed not affected by sewing speed It is set based on the thickness and type of material being sewn To adjust u...

Page 58: ...ch 2 No function Switch 3 No function Switch 4 For 1 Amps motors Switch 5 For 2 Amps Motors Switch 6 For 2 5 Amps Motors Switch 7 For 3 Amps Motors Switch 8 For 3 5 Amps Motors Stepper Box Settings CONVEYORS MOTOR 1 L CONV 2 AMP setting and CCW rotation MOTOR 2 R CONV 2 AMP setting and CW rotation HANDLE FEED 4 AMP setting and CW rotation HANDLE LOAD A 2 AMP setting and CW rotation From the librar...

Page 59: ...s in the illustrations below serve as examples and may not be available in all program versions In this case the display shows the next higher parameter number See List of Parameters If you have and screen with 4 digits your access code will be 3112 instead of 311 10 From the library of Diamond Needle Corp ...

Page 60: ...Manual Técnico Lista de Partes 53 Parameter Selection Direct Selection From the library of Diamond Needle Corp ...

Page 61: ...Technical Manual Parts Lists 54 Changing Parameter values From the library of Diamond Needle Corp ...

Page 62: ...Manual Técnico Lista de Partes 55 Parameter Selection with the Keys From the library of Diamond Needle Corp ...

Page 63: ... MUST SET THIS PARAMETER FIRST 026 0 5 0 EB301 Treadle Mode 111 200 9900 rpm 500 Maximum speed when 129 is 0 1 or 2 119 1 3 1 Linear acceleration 161 0 1 0 CW Motor rotation 270 0 5 1 External hand wheel sensor configuration 272 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until mea...

Page 64: ...72 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 436 0 1 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 1 1 Immediate save of parameters MUST BE DONE LAST Front panel LED s LED 1 Off LED 2 Of...

Page 65: ...reverse run of motor with input 1 270 0 5 5 No hand wheel sensor 272 020 255 100 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 436 0 1 0 Use code 5913 This disables an input that was causing box to reset itself 401 0 1 1 Immediate save of...

Page 66: ...0 1 55 5 Acceleration 270 0 5 5 No handwheel sensor 272 0015 9999 2500 Drive ratio between motor pulley and hand wheel pulley If hand wheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed set with parameter 111 482 0 3 3 Master Slave Mode 0 Off 1 Master 2 Slave 3 Slave w Ratio 483 0 1 1 Motor rotation compared to Master 0 same 1 o...

Page 67: ...100 100 100 Upper limit for parameter 204 255 1 100 100 100 100 Upper limit for parameter 213 270 0 5 0 1 1 External handwheel sensor configuration 271 0 255 105 105 Needle down trim position 272 015 255 100 100 1000 Drive ratio between motor pulley and handwheel pulley If handwheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured speed matches speed ...

Page 68: ...s not normally accessible by the operator After power on or a reset a pass code must be entered to access these screens The two ADVANCED SETUP pages contain all the adjustable counters and timers that control the machine The number in the upper left corner of each button represents the counter timer number and is used on the SHOW ALL SETTINGS page matrix From the library of Diamond Needle Corp ...

Page 69: ... rectangles and input indicators shown as light rectangles The buttons are used to manually turn on or off individual output functions of the machine for testing and troubleshooting The input indicators show if the computer can see the individual inputs for testing and troubleshooting From the library of Diamond Needle Corp ...

Page 70: ...he screen will display two lines one vertical and one horizontal intersecting at the top left corner The text Touch at the crossed lines to calibrate display should appear in various languages In older machines there will be no text 3 Using a small pointing device that will not puncture or damage the screen such as a pencil eraser touch the screen where the two lines intersect Do this with as much...

Page 71: ... these directions 1 Install new screen and turn power on 2 When screen displays Fatal Error Message press continue 3 Enter Mechanic Security Code 4 After reading the Warning Message press continue again 5 Screen will begin to process the up loading of existing program This will take 60 90 seconds 6 After reading the Last Warning Message press continue again 7 Screen will begin to process informati...

Page 72: ... Input Module 4080 110 They are responsible for transferring signals from the machine to the computer such as switches electric eyes sensors etc NOTE 1 Even though all output and or input modules within the machine are identical they cannot be moved to another location on the serial bus cable as the computer automatically assigns a working address for each one 2 If a replacement is necessary alway...

Page 73: ...ic security code 33333 This process takes up to 5 minutes and asks you to press the Continue button once during this time When complete the Controller will contain the updated program NOTE Continue to item 6 only if you need to reprogram original module 6 Turn off power to the machine 7 Replace the Program Module that you installed in step 2 with the original Program Module that came with the mach...

Page 74: ... sewing looper and needle area as it accumulates remove or open covers as necessary for access Remove any threads or other material s wrapped around or between any moving parts Wipe all photocell lenses with a clean non abrasive dry cloth Open or remove doors and or covers and inspect belt s for debris or wear and clean or replace as necessary Monitor the air pressure filter regulator and empty as...

Page 75: ...Technical Manual Parts Lists 68 3 8 Troubleshooting 3 8 1 Efka Controller Error From the library of Diamond Needle Corp ...

Page 76: ...Manual Técnico Lista de Partes 69 3 8 2 Flow Chart EFKA Error E1 From the library of Diamond Needle Corp ...

Page 77: ...feed control box settings They must be the same number value c Trim knife on sew head is dull or too low 2 Handles not cutting properly a Handle knife blades dull See page 42 b Too much pressure on handle feed puller 3 Too much or not enough handle trim a Adjust handle length setting up or down depending on size needed From the library of Diamond Needle Corp ...

Page 78: ...dle material b Check handle length eye adjustment c Handle feed puller is not down or handle material is jammed 6 False thread breaks error a Adjust thread detect on delay setting right or left 7 False flaw mark error a Recalibrate flaw mark eye Refer to page 48 8 Closer head not trimming optional equipment a Replace under trimmer knife blades From the library of Diamond Needle Corp ...

Page 79: ...Technical Manual Parts Lists 72 From the library of Diamond Needle Corp ...

Page 80: ...y In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials From the library of Diamond Needle Corp ...

Page 81: ...Technical Manual Parts Lists 74 From the library of Diamond Needle Corp ...

Page 82: ...Manual Técnico Lista de Partes 75 From the library of Diamond Needle Corp ...

Page 83: ...300230 HANDLE INSERT 2 4300A 18 1 4300241 WASTE FUNNEL LEFT 19 1 4300242 WASTE FUNNEL RIGHT 20 1 4300300 ROLL HOLDER ASSY 21 2 4300312 BLOCK SLIDE 22 2 4300444 PLATE NUT 1 4 20 4 88 CTC 23 1 AATPWL1 LOOM WIRE 1 24 1 MM3403A16 PIN QUICK RELEASE 25 2 NNH10 32 HEX NUT 10 32 REG 26 1 NNJ1 2 13 1 2 13 JAM NUT 27 14 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 28 4 SSFC01032 1 4 20 X 1 2 FLAT ALN CAP 29 2 SSHC01...

Page 84: ...Manual Técnico Lista de Partes 77 From the library of Diamond Needle Corp ...

Page 85: ...LER TOP DRIVE 57 2 SSHC01048 1 4 20 X 3 4 HEX CAP 19 1 4300165 GUARD TOP ROLLER 58 10 SSHC01064 1 4 20 X 1 HHCS 20 1 4300166 GUARD BOTTOMROLLER 59 1 SSHC10064 5 16 18 X 1 HHCS 21 1 4300167 SHAFT FLATTED JR 75OD 60 3 SSHC95064 SCREW HEX CAP 22 1 4300171 PLATE RUB TOP BLADE 61 8 SSHC98032 10 32X1 2 HEX HD 23 1 32004027 ROLLER TOP DRIVE 62 8 SSSC01048 1 4 20 X 3 4 SOC CAP SC 24 1 32004063 MOUNT AIR C...

Page 86: ...ng Number 1366140 Rev 0 NO QTY PART DESCRIPTION 1 1 1366114 GULLIOTINE ASSY 18 2 1 1366150 ADAPTOR WORM GEAR DRIVE 3 3 SSHC01080 1 4 20 X 1 1 4 HHCS 4 3 WWFS1 4 WASHER FLAT SAE 1 4 5 3 WWL1 4 WASHER LOCK 1 4 6 1 1366188 GUARD TOP ROLLER From the library of Diamond Needle Corp ...

Page 87: ... PP20LB050M4 PULLEY GEAR 3 8P 63B 20T 5 1 1366143 GUARD EFKA MOTOR 17 4 SSHC10048 5 16 18 X 3 4 HHCS 6 1 1366146 GUARD 18 4 SSHC10064 5 16 18 X 1 HHCS 7 2 1961028 KEY 3 16 SQ X 11 16 LG 19 4 SSHC98024 10 32 X 3 8 HEX CAP 8 1 1961101 SPROCKET 30T 35 DBL 20 4 SSHC98040 10 32X5 8 HEX HD 9 1 GG135L050 BELT 3 8P 1 2W 21 8 WWFS5 16 WASHER FLAT SAE 5 16 10 1 MM20U1 30M1 WORM REDUCE 30 1 RH 22 8 WWFS10 WA...

Page 88: ...Manual Técnico Lista de Partes 81 1961 800F Waste Assembly AAC Drawing Number 9002612 Rev 3 From the library of Diamond Needle Corp ...

Page 89: ...2 1961 817 Venturi Assembly 2 AAC Drawing Number 9001578 Rev 1 NO QTY PART DESCRIPTION 1 1 1961 817A VENTURI TUBE 2 2 1 AAF1066 4 FEMALE FITTING 1 8 NPT 3 1 AAQME 4 8 ELBOW QUICK MALE 1 4X1 8 From the library of Diamond Needle Corp ...

Page 90: ...RT DESCRIPTION 1 1 1959335 ROLL HOLDER ARM 2 1 1961141 SPINDLE ASSY 1 5 BORE 3 1 4300199 BRAKE WEIGHT 4 1 4300203 WEIGHT BRAKE 5 1 4300434 PIN 6 2 SSFC98048 10 32 X 75 SHCSF 7 1 SSHC01048 1 4 20 X 3 4 HEX CAP 8 1 WWFS1 4 WASHER FLAT SAE 1 4 9 1 WWL1 4 WASHER LOCK 1 4 From the library of Diamond Needle Corp ...

Page 91: ...51 BORE SPINDLE 3 1 1961143 HUB 751 BORE SPINDLE 4 1 IID016X064 DOWEL PIN 1 4 X 1 5 1 iid024x064 DOWEL PIN 3 8 X 1 6 1 JJ012 3 16 DIA BALL 7 1 RRLC026B1 SPRING COMP 026X 18X 25 8 1 SSSS01016 1 4 20 X 1 4 KNURL PT 9 2 SSSS01024 SCREW SET 1 4 20 X 3 8 10 2 SSSS98016 SCREW SKT SET FLAT POINT 11 1 TTH32416 HANDLE THRD 1 4 20X1 1 8 From the library of Diamond Needle Corp ...

Page 92: ...Manual Técnico Lista de Partes 85 4300150 Dual Motor Heavy Duty AAC Drawing Number 4300150 Rev 1 Page From the library of Diamond Needle Corp ...

Page 93: ...E NUT 4 40 95CTC 15 1 SPEGE32L450 SEWING HEAD PEG LH SS 5X5 5 1 1976 020 TAB FOOTLIFT 16 2 SSM3236136 1 4 40 X 9 16 SOC CAP 6 1 1976 057B MOUNT FOOTLIFT CYL 17 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 7 1 311 128 HUB HANDWHEEL TAPE MOUN 18 2 SSSC85024 6 40 X 3 8 SOC CAP SC 8 1 311 129 SLEEVE TAPE MOUNT ADJUST 19 1 SSSC98024 10 32 X 3 8 SOC CAP 9 1 4300226 PLATE NEEDLE MOD LH SS 20 1 WWFS10 WASHER FLA...

Page 94: ...E 5 8 QUICK MALE ELBOW 4 1 1976 057b MOUNT FOOTLIFT CYL 14 1 FFSM312LVQ EYE ELECTRIC 10 30VDC 5 1 277000 CUTTER UPPER WIDE 10MM 15 1 SPEGEX3216H SEWING HEAD PEGASUS HD 6 1 277009 CUTTER LOWER 10MM EX52PEG 16 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 7 1 311 128 HUB HANDWHEEL TAPE MOUN 17 1 SSSC98024 10 32 X 3 8 SOC CAP 8 1 311 129 SLEEVE TAPE MOUNT ADJUST 18 2 SSSCM6X16 M6X16 SOC CAP SCREW 9 1 4300266...

Page 95: ...Technical Manual Parts Lists 88 4300265 Left Head Foot Assembly AAC Drawing Number 4300265 Rev 1 From the library of Diamond Needle Corp ...

Page 96: ...6 Right Foot Assembly AAC Drawing Number 4300266 Rev 0 NO QTY PART DESCRIPTION 1 1 4300263 FOOT RH HEAD 2 2 BBB 66 BEARING NEEDLE 375B 3 2 M1J96 004B SHAFT 60C 375DIA 4 2 SSBC90048 8 32 X 3 4 BUTTON CAP From the library of Diamond Needle Corp ...

Page 97: ...RT STOP BUTTON ASSY 3 1 28201 BLOCK CROSS LARGE 4 1 4080 004 TOUCH SCREEN 5 1 4300104 MOUNT TOUCH SC 6 1 4300114 ROD MOUNT 7 1 NNE1 4 NUT ELASTIC LOCK 1 4 8 1 SSHC0108 1 4 20 X 1 1 4 HHCS 9 4 SSSC9004 8 32 X 5 8 SOC CAP SC 10 1 TTH32425 HANDLE THRDED 5 16 11 2 WWFS1 4 WASHER FLAT SAE 1 4 12 1 WWFS5 1 WASHER FLAT SAE 5 16 From the library of Diamond Needle Corp ...

Page 98: ...Manual Técnico Lista de Partes 91 From the library of Diamond Needle Corp ...

Page 99: ...Technical Manual Parts Lists 92 From the library of Diamond Needle Corp ...

Page 100: ...TIC CLOSER 22 AR 4300 WD1 DIAGRAM WIRING CLOSER 23 2 CCCL4F COLLAR 1 4 CLAMP 24 1 MM1492J3 TERMINAL BLOCK 1 POLE 5MM 25 6 NNE10 32 NUT ELASTIC LOCK 26 2 NNE8 32 NUT ELASTIC LOCK 8 32 27 14 NNK1 4 20 NUT KEP 1 4 20 28 6 SSBC98032 10 32 X 1 2 BUTTON CAP SC 29 2 SSBC98048 10 32 X 3 4 BUTTON CAP SC 30 2 SSFC90032 8 32 X 1 2 FLAT ALLEN CA 31 13 SSHC01048 1 4 20 X 3 4 HEX CAP 32 10 SSHC01096 1 4 20 X 1 ...

Page 101: ...5 16 18 NUT KEP 5 16 18 4 1 3200182 GUARD CLOSER CARRIAGE 14 2 SSAS024016 SHLDR SCR 3 8X1 4X5 16 18 5 1 3200184 BRACKET COVER PIVOT 15 20 SSBC98024 10 32 X 3 8 BUTTON CAP SC 6 1 3200204 BRACE COVER RIGHT 16 2 SSBC98032 10 32 X 1 2 BUTTON CAP SC 7 1 3200205 BRACE COVER LEFT 17 2 SSFC80016 SCR FLAT HD CAP 6 32 X 1 4 8 1 3200206 PLATE SWITCH 18 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 9 1 3200207 MOUNT ...

Page 102: ...69D BRKT THREAD BREAK DETECT 6 1 4300013 CONT PANEL CLOSER 2 1 0411 070 CLAMP SENSOR BRACKET 7 1 4300056 POLE THREAD STAND 3 1 1959 112 2 POS THREAD PLATE ASSY 8 2 NNH5 8 18 NUT HEX 5 8 18 4 1 3200210 CLOSER STATION 9 2 WWF5 8 WASHER FLAT 5 8 5 1 4003 500B THREAD BREAK SENSOR ASSY 10 1 WWL5 8 3 8 LOCK WASHER From the library of Diamond Needle Corp ...

Page 103: ...A BRACKET ENCODER MOUNT 2 1 4003 501B BRKT AUX TENSION SPRING 3 1 4003 502A WHEEL THREAD SENSOR 4 2 4003 BYW2 THREAD TENSION EYELET 5 1 EENC025 ENCODER SBUS 025 1 8 6 2 MMKC34 CERAMIC EYELET FOR THREAD 7 1 SSBC80012 BHCS 6 32X 25L 8 2 SSBC98024 10 32 X 3 8 BUTTON CAP SC 9 2 WWFS10 WASHER FLAT 10 SAE From the library of Diamond Needle Corp ...

Page 104: ...Manual Técnico Lista de Partes 97 From the library of Diamond Needle Corp ...

Page 105: ...6005 PLATE CLOSER STATION TOP 43 8 SSSC01192 1 4 20 X 3 SOC CAP 14 1 32006020 DOOR REAR LEFT 44 6 SSSC80024 6 32 X 3 8 SOC CAP SC 15 1 32006021 DOOR RIGHT 45 2 SSSC98024 10 32 X 3 8 SOC CAP 16 1 32006022 PANEL 46 4 SSSC98048 10 32 X 3 4 SOC CAP 17 4 32006501 STAND OFF SUB TABLE 47 12 SSSC98064 10 32 X 1 SOC CAP 18 2 32006504 SPACER 3 4 OD X 1 4 ID 48 8 SSZS93032 SCREW SHT METAL 10 ZIP 19 1 3200651...

Page 106: ...SPS70048 4 40 X 3 4 PAN HD SLOTTED 5 1 3200187 SPACER FACE PLATE 17 4 SSRS70024 4 40 X 3 8 RHS 6 1 3200195 FEED CONVEYOR ASSEMBLY 18 2 SSSC98040 10 32 X 5 8 SOC CAP 7 1 3200201 PLUG OIL PAN 19 2 SSSC98072 10 32 X 1 1 8 SOC CAP 8 1 3200209 BELT GUARD MOD 20 12 WWF4 WASHER FLAT 4 9 3 AAQME 5 8U QUICK MALE ELBOW UNIFIT 21 4 WWF1 4 WASHER FLAT 1 4 COM 10 1 EEFE RR2 TAPE REFLECTIVE 1 WIDE 22 2 WWFS10 W...

Page 107: ... Number 191152B Rev6 NO QTY PART DESCRIPTION 1 1 NNK6 32 Kep Nut 2 1 1278 5275 Label 3 2 1278 6161 Foot Switch 4 1 12788 502A Cable 5 1 AAF1 8 Clamp 6 1 SSFC80024 Screw Flat Allen 7 1 1278 5051A Foot Pedal Plate 8 4 SSFC80016 Screw Flat Allen From the library of Diamond Needle Corp ...

Page 108: ...Manual Técnico Lista de Partes 101 From the library of Diamond Needle Corp ...

Page 109: ...LER 40 4 SSSC90040 8 32 X 5 8 SOC CAP SC 13 1 32006556 AXLE UPPER BELT PULLER 41 3 SSSC90048 8 32 X 3 4 SOC CAP SC 14 1 32006557 SPACER ANGLE ALUM 42 3 SSSC90064 8 32 X 1 SOC CAP SC 15 2 32006558 SUPPORT BELT 43 2 SSSC98032 10 32X1 2 SOC CAP 16 1 32007833 PIVOT BLOCK 44 1 SSSC98040 10 32 X 5 8 SOC CAP 17 1 32007834 PIVOT SHAFT 45 6 SSSC98048 10 32 X 3 4 SOC CAP 18 1 32007836 PIVOT LOCK PLATE 46 3 ...

Page 110: ...Manual Técnico Lista de Partes 103 From the library of Diamond Needle Corp ...

Page 111: ...004 BRACE RIGHT SIDE 12 1 AAE4300C SOLENOID ASSY 12 STATION 13 1 AP 28 800WD BOX STEPPER DUAL SLAVE 14 4 8 FT EEDC2X2 COVER WIRE DUCT 15 4 8 FT EEDF2X2 DUCT WIRE 2X2 MOD 16 9 EETS35X7 5A DIN RAIL AMERICAN 17 1 FF59F1802 2 PIN MALE CONN 18 4 FF264 341 TERMBLK WAGO TOP DUAL GRY 19 2 FF264 347 TERMBLK WAGO TOP DUAL GRN 20 2 FF264 371 TERMBLK WAGO TOP END 21 4 FF1724 STRAIN RELIEF 22 2 FF02092136 PIN ...

Page 112: ...ING COUPLING 8 1 97 6290 NUT LOCK 5 8 HEX 1 4 28 9 2 AA198RA508 FLOW CONTROL 5 32 X 1 8 10 1 AACMRS046DXPB CYLINDER AIR W BUMPERS 11 1 AAEHSKQ SWITCH HALL EFFECT SMC 12 1 AAFD35000 BAND UNIVERSAL AAEHSKQ 13 1 MMAGH25CAN LINEAR BEARING 14 1 MMAGR25303N RAIL LINEAR AG SERIES 15 4 SSFCM6X12 SCREW FLAT ALLEN CAP 16 6 SSHC01048 1 4 20 X 3 4 HEX CAP 17 2 SSHC01080 1 4 20 X 1 1 4 HHCS 18 2 SSSC01040 1 4 ...

Page 113: ...Technical Manual Parts Lists 106 From the library of Diamond Needle Corp ...

Page 114: ...Manual Técnico Lista de Partes 107 From the library of Diamond Needle Corp ...

Page 115: ...8 FLOW CONTROL 5 32 X 1 8 19 2 AA198RA510 FLOW CONTROL 5 32X10 32 20 1 AAC8DP 1 5 CYL AIR DA 9 16B 2S 21 1 AACM0410DXP CYLINDER AIR 3 4 BORE 22 1 AACMGPM2530 CYLINDER AIR DUAL ROD 23 1 AAEDY59A 3M SENSOR W PLUG 24 1 AAEHSKQ SWITCH HALL EFFECT SMC 25 1 AAFD35000 BAND UNIVERSAL AAEHSKQ 26 1 MMAGH25CAN LINEAR BEARING 27 1 MMAGR25360N RAIL LINEAR AG SERIES 28 3 SSFC80024 6 32 X 3 8 FLAT CAP 29 10 SSHC...

Page 116: ...2 203 DIA 6 1 3200113 BLOCK SUPPORT 7 1 4300340 PLATE GUIDE BASE 8 1 32003016 PLATE NUT 9 1 32007506 GUIDE FIXED EDGE 10 1 MM1910A43M RULER SILVER MYLAR 36 11 5 SSBC98024 10 32 X 3 8 BUTTON CAP SC 12 2 SSHC01048 1 4 20 X 3 4 HEX CAP 13 2 SSHC98048 SCREW HEX CAP 10 32X 75 14 2 TTH34311 HANDLE THREADED 10 24X3 4 15 2 WWFS1 4 WASHER FLAT SAE 1 4 16 2 WWFS10 WASHER FLAT 10 SAE 17 2 WWL1 4 WASHER LOCK ...

Page 117: ...ver AAC Drawing Number 4300344 Rev 0 NO QTY PART DESCRIPTION 1 1 4300345 FRONT COVER PANEL 2 1 4300346 REAR COVER PANEL 3 8 98 6819A CORNER BKT 4 16 SSBC98032 10 32 X 1 2 BUTTON CAP SC 5 16 WWFS10 WASHER FLAT 10 SAE From the library of Diamond Needle Corp ...

Page 118: ...0350 Rev 0 NO QTY PART DESCRIPTION 1 1 3200138 SPACER 1 4 50MMCTC 2 1 4300351 BRIDGE BORDER 3 1 4300352 SUPPORT BORDER 4 2 AA198RA510 FL CONT 5 32X10 32 5 1 AACTB12110 CYLINDER AIR DUAL ROD 6 2 SSSC80064 6 32 X 1 SOC CAP SC 7 2 SSSCM4X16 SCREW SOCKET CAP From the library of Diamond Needle Corp ...

Page 119: ...Technical Manual Parts Lists 112 From the library of Diamond Needle Corp ...

Page 120: ...Manual Técnico Lista de Partes 113 From the library of Diamond Needle Corp ...

Page 121: ...SC01048 1 4 20 X 3 4 SOC CAP SC 17 1 32007820 PIVOT CYL MTG PLT 53 6 SSSC01064 1 4 20 X 1 SOC CAP 18 1 32007821 PIVOT YOKE 54 5 SSSC80024 6 32 X 3 8 SOC CAP SC 19 1 32007822 PIVOT SHAFT 55 2 SSSC80048 6 32 X 3 4 SOC CAP SC 20 1 32007828 BOTTOM CLAMP CYL MTG PL 56 2 SSSC90080 8 32 X 1 1 4 SOC CAP SC 21 1 32007829 SPACER CYL MNT 57 2 SSSC98016 10 32 X 1 4 SOC CAP 22 4 AA198RA508 FLOW CONTROL 5 32 X ...

Page 122: ...TER 12 24 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 4 2 32007301 TRAY INDEXING 13 4 SSBC98032 10 32 X 1 2 BUTTON CAP SC 5 1 32007302 PUSHER INDEXER 14 4 SSPS95016 10 24 X 1 4 PAN HD SLTD 6 2 32007303 WEAR PAD 15 8 SSSCM5X20 M5 0 8X20 SCREW SOCKET CA 7 2 AA198RA408U FLOW CONTROL RC 1 8X1 4 16 24 WWFS1 4 WASHER FLAT SAE 1 4 8 1 AACSRLM048 CYLINDER AIR RODLESS 48ST 17 8 WWFS10 WASHER FLAT 10 SAE 9 18 FTMM1...

Page 123: ...Technical Manual Parts Lists 116 From the library of Diamond Needle Corp ...

Page 124: ...Manual Técnico Lista de Partes 117 From the library of Diamond Needle Corp ...

Page 125: ...LG PAN HD 17 1 32007654 PLATE MOUNTING PAUSE 55 4 SSSC01032 1 4 20X1 2 SOC CAP 18 1 32007656 TRAY CABLE TRACK 56 1 SSSC01096 1 4 20 X 1 1 2 SOC CAP 19 1 32007658 COVER PULLEY 57 4 SSSC01112 1 4 20 X 1 3 4 SOC CAP 20 2 32007660 GUARD BELT 58 4 SSSC90040 8 32 X 5 8 SOC CAP SC 21 4 32007661 SPACER BELT GUARD 59 4 SSSC98032 10 32X1 2 SOC CAP 22 1 33004080 BRKT ENCODER SUPPORT 60 4 SSSC98112 SCR SOC CA...

Page 126: ...Manual Técnico Lista de Partes 119 From the library of Diamond Needle Corp ...

Page 127: ...Technical Manual Parts Lists 120 From the library of Diamond Needle Corp ...

Page 128: ...Manual Técnico Lista de Partes 121 4300190 Heavy Duty Main Assembly 18 AAC Drawing Number 4300190 Rev 1 From the library of Diamond Needle Corp ...

Page 129: ...Technical Manual Parts Lists 122 From the library of Diamond Needle Corp ...

Page 130: ...Manual Técnico Lista de Partes 123 From the library of Diamond Needle Corp ...

Page 131: ...Technical Manual Parts Lists 124 4300035 Control Assembly AAC Drawing Number 4300035 Rev 6 From the library of Diamond Needle Corp ...

Page 132: ... 2 4300066 BOX SHELF STEPPER DUAL 3 2 4300067 MOUNT CONTROL BOX SIDE 4 2 AP 28 600CC CONT BOX 2 AMP MAX SBUS 5 2 AP 28 800W CONTROL BOX STEPPER MTR 6 16 MMSLD ECH 1 2 DIA RUBBER BUMPER 7 16 SSFC80024 6 32 X 3 8 FLAT CAP 8 8 SSPP98032 10 32 X 1 2 PAN PHIL 9 8 SSSC98024 10 32 X 3 8 SOC CAP 10 16 WWFS10 WASHER FLAT 10 SAE From the library of Diamond Needle Corp ...

Page 133: ... MARKER ENABLE INSTRUCTIONS 18 2 SSFCM5X12 M5 0 8X12 FLAT ALLEN 6 1 4300317 SPACER LIFT CYLINDER 19 2 SSSC98032 10 32X1 2 SOC CAP 7 1 4300318 BRKT MTG MARKER MODULE RH 20 2 SSSCM5X20 M5 0 8X20 SCREW SOCKET CA 8 1 4300320INS MARKER INSTALL INSTRUCTIONS 21 4 WWFS10 WASHER FLAT 10 SAE 9 2 AA198RA510 FL CONT 5 32X10 32 22 2 WWL10 WASHER LOCK 10 10 2 AA2001F 03 FLOW CONTROL INLINE 5 32 23 2 WWLM5 M5 LO...

Page 134: ...Manual Técnico Lista de Partes 127 From the library of Diamond Needle Corp ...

Page 135: ...LAR CORE URE 19 1 MML050 SPIDER COUPLING 20 1 MML050 250 COUPLING 1 4 BORE 21 1 MML050 375 COUPLING 3 8 BORE 22 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 23 4 NNH10 32 HEX NUT 10 32 REG 24 1 NNH5 16 18 5 16 18 HEX NUT 25 1 RRE29C SPRING EXT 020X 19X1 5 26 3 ssas024040 SCREW ALLEN SHOULDER 27 1 SSAS024080 SHULDER BOLT 3 8 X 1 25L 28 2 SSBC90016 8 32 X 1 4 BUTTON CAP 29 1 SSBC98024 10 32 X 3 8 BUTTON CAP ...

Page 136: ...Manual Técnico Lista de Partes 129 From the library of Diamond Needle Corp ...

Page 137: ...R CORE URE 19 1 MML050 SPIDER COUPLING 20 1 MML050 250 COUPLING 1 4 BORE 21 1 MML050 375 COUPLING 3 8 BORE 22 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 23 4 NNH10 32 HEX NUT 10 32 REG 24 1 NNH5 16 18 NUT HEX 5 16 18 25 1 RRE29C SPRING EXT 020X 19X1 5 26 3 ssas024040 SCREW ALLEN SHOULDER 27 1 SSAS024080 SHULDER BOLT 3 8 X 1 25L 28 2 SSBC90016 8 32 X 1 4 BUTTON CAP 29 1 SSBC98024 10 32 X 3 8 BUTTON CAP SC...

Page 138: ...RUCTIONS 18 2 FFSC10002 COVER STRAIN RELIEF 6 1 4300319 BRKT MTG MARKER MODULE LH 19 2 SSFCM5X12 M5 0 8X12 FLAT ALLEN 7 1 4300321 SPACER LIFT CYLINDER 20 2 SSSC98032 10 32X1 2 SOC CAP 8 1 4300325INS MARKER INSTALL INSTRUCTIONS 21 2 SSSCM5X20 M5 0 8X20 SCREW SOCKET CA 9 1 4300374 POINTER BORDER WIDTH 22 4 WWFS10 WASHER FLAT 10 SAE 10 2 AA198RA510 FL CONT 5 32X10 32 23 2 WWL10 WASHER LOCK 10 11 2 AA...

Page 139: ...AQME 5 10 ELBOW MALE 5 32X10 32 10 1 BBTRA411 WASHER THRUST STEEL 11 1 MM6844K32 PLUG 3 8 NPT 12 1 MM94115K204 O RING 1 8 X 3 8 X 5 8 13 2 NNH10 24 10 24 HEX NUT 14 3 NNH10 32 10 32 HEX NUT 15 1 SSAS016024 1 4 X 3 8 X 10 24 SHLD BOLT 16 1 SSAS016064 1 4 X 1 X 10 24 SHLD BOLT 17 1 SSFC90024 8 32 x 3 8 FLAT ALLEN 18 2 SSFC90048 8 32 X 3 4 FLAT ALLEN 19 2 SSSC90048 8 32 X 3 4 SOC CAP 20 2 UUAA347 02 ...

Page 140: ...Manual Técnico Lista de Partes 133 From the library of Diamond Needle Corp ...

Page 141: ...Technical Manual Parts Lists 134 4300170 Border Prefeed Assembly AAC Drawing Number 4300170 Rev 4 From the library of Diamond Needle Corp ...

Page 142: ...Manual Técnico Lista de Partes 135 From the library of Diamond Needle Corp ...

Page 143: ...60C 1 2 4 5L 18 1 33005675 ROLLER ARM ASSY 19 2 33005676 1 2 X 7 8 SET COLLAR 20 2 33005678 CLAMP SPRING 21 4 AA198RA508 FLOW CONTROL 5 32 X 1 8 22 2 AAC6DP 1 CYLINDER AIR DA 23 2 AAFBP 11C BRKT PIVOT 1 4 BORE 24 2 AAFCT 11 CLEVIS CYL 5 16 24 1 4 25 4 CCCL4F COLLAR 1 4 CLAMP 26 5 CCCL8F CLAMP COLLAR 1 2 27 2 NNH10 24 HEX NUT 10 24 REG 28 4 NNJ1 2 20 1 2 20 JAM NUT 29 1 RRLT085N4L SPRING TORSION 08...

Page 144: ...A ROLLER DRIVE 18 CAP 19 3 SSBC80024 6 32 X 3 8 BUTTON HEAD 6 2 33005608 BLOCK BEARING 20 6 SSBC90020 8 32X3 8 BUTTON CAP 7 1 33005674 BRACKET MOTOR MTG 21 4 SSSC70024 4 40 X 3 8 SOCKET CAP 8 1 33005681 GUARD ENCODER 22 4 SSSC98032 10 32X1 2 SOC CAP 9 1 33005692 BELT GUARD 23 4 SSSC98048 10 32 X 3 4 SOC CAP 10 1 4059 3200 PLATE CONVERSION 24 4 SSSCM5X14 SCREW SOC CAP M5 0 8 X 14 11 1 4059 DC1500A ...

Page 145: ...er 4300221 Rev 0 NO QTY PART DESCRIPTION 1 2 1356142 BLOCK RAIL STOP 2 1 4300222 BRKT MTG LINEAR RAIL 3 2 MMAGH25CAN LINEAR BEARING 4 1 MMAGR251070N RAIL LINEAR AG SERIES 5 5 SSSC01040 1 4 20 X 5 8 SOC CAP SC 6 4 SSSC98056 10 32 X 7 8 SOC CAP From the library of Diamond Needle Corp ...

Page 146: ...CABLE TRACK 2 1 4300224 SUPPORT CABLE TRACK 18 3 1 AAF3 16 CLAMP BLACK PLASTIC 4 1 MM45021 22 DUCT WIRE PLASTITRAK 5 2 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 6 2 SSBC01040 1 4 20 X 3 4 BUT CAP SC 7 2 SSBC01048 SCREW BUTTON CAP 1 4 20X3 4 SS 8 1 SSBC90020 8 32X3 8 BUTTON CAP 9 6 WWFS1 4 WASHER FLAT SAE 1 4 From the library of Diamond Needle Corp ...

Page 147: ...T ALLEN 3 1 4300259 MOUNT TENSION BORDER 12 2 SSHC25064 3 8 16 X 1 HEX CAP 4 1 4300285 ENCODER ASSEMBLY 13 4 SSSC01064 1 4 20 X 1 SOC CAP 5 1 4300289 ROLLER 1 50L 2 OD 75 ID 14 2 TTH32415 HANDLE THDED 1 4 20X7 8 6 1 4300310 BORDER TENSION ASSY 15 2 WWF3 8 WASHER FLAT 3 8 OR 10MM 7 1 4300313 BRKT MTG TENSION ASSY 16 4 WWFS1 4 WASHER FLAT SAE 1 4 8 3 32005004 ROD SS 3 4 X 24 0L 17 2 WWL3 8 WASHER LO...

Page 148: ...Manual Técnico Lista de Partes 141 From the library of Diamond Needle Corp ...

Page 149: ...HRUST STEEL 14 2 BBTT601 WASHER THRUST BRONZE 15 1 EEH1 096 HS ENCODER OPTICAL 16 1 EEPC3 MODULE ENCODER 17 1 RRBEEHIVEH SPRING HEAVYBEEHIVE 18 1 NNH3 8 16 1 4 28 HEX NUT 19 4 WWFS1 4 WASHER FLAT 1 4 20 1 SSHC01192 HEX HEAD BOLTS 1 4 20 X 21 1 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 22 2 SSSC01032 1 4 20X1 2 SOC CAP 23 2 NNK1 4 20 KEP NUT 1 4 20 24 2 WWL10 10 LW 25 1 SSPS98040 10 32X5 8 PAN HD SLOT 26 5...

Page 150: ...Manual Técnico Lista de Partes 143 From the library of Diamond Needle Corp ...

Page 151: ... 4300306 ROLLER IDLER 18 CAP 18 1 4300307 GUARD GEAR 19 1 4300308 SHAFT IDLER LOWER 20 1 4300309 HUB BRAKE 21 2 4300311 BRAKE ROLLER 22 2 4300314 COLLAR CLAMP 1 4ID 1 4W 23 4 AA198RA508 FLOW CONTROL 5 32 X 1 8 24 2 AAC7DP 2 CYLINDER AIR DA 25 2 AAFBP 11C BRKT PIVOT 1 4 BORE 26 2 AAFCT 7 CLEVIS AIR CYL 1 4 28 27 4 BB1L005 BEARING BALL 500D 28 1 BBTT601 WASHER THRUST BRONZE 29 2 NNE1 4 20 NUT ELASTI...

Page 152: ...Manual Técnico Lista de Partes 145 From the library of Diamond Needle Corp ...

Page 153: ...Technical Manual Parts Lists 146 4300230 Handle Cut Insert 18 AAC Drawing Number 4300230 Rev 2 From the library of Diamond Needle Corp ...

Page 154: ...Manual Técnico Lista de Partes 147 From the library of Diamond Needle Corp ...

Page 155: ...8 BORE 15 11 WWL1 4 WASHER LOCK 1 4 48 1 MML050 SPIDER COUPLING 16 3 NNH1 4 20 NUT HEX 1 4 20 49 1 4300058 SHAFT IDLER PULLER 17 3 SSFC01064 1 4 20 X 1 FLAT CAP 50 1 4300059 SHAFT DRIVE PULLER 18 2 WWFM6 1 WASHER FLAT M6 SAE 51 1 4300005 PULLER DRIVE ASSY 19 2 SSSC98024 10 32 X 3 8 SOC CAP 52 1 4300118 PLATE GUIDE HANDLE 20 2 WWLM6 M6 LOCK WASHER 53 2 AAEDY59A 3M SENSOR W PLUG 21 2 SSSCM6X16 M6X16...

Page 156: ... SC 4 1 4300232 PLATE CLAMP LOWER 15 4 SSSC90040 8 32 X 5 8 SOC CAP SC 5 1 4300233 GUIDE HANDLE 16 4 SSSC98048 10 32 X 3 4 SOC CAP 6 4 AA198 2201 FLOW CONTROL 1 8PTX5 32 17 2 TTH60235K290 HANDLE THREADED M6X25MM 7 1 AACMGPM2520 CYLINDER AIR DUAL ROD 18 3 WWF8 WASHER FLAT 8 8 1 AACMGPM2575 CYLINDER AIR DUAL ROD 19 2 WWFM6 1 WASHER FLAT M6 SAE 9 2 AAEDY59A 3M SENSOR W PLUG 20 4 WWL10 WASHER LOCK 10 ...

Page 157: ... HD 5 2 4300122 STAND OFF BELT GUARD 18 4 SSSC98048 10 32 X 3 4 SOC CAP 6 1 4300123 GUARD BELT 19 2 WWF2 WASHER FLAT 2 7 1 4300124 BRKT MTG SENSOR 20 3 WWF8 WASHER FLAT 8 8 1 AP 22E 103 STEP MOTOR MODIFIED 21 2 WWFS1 4 WASHER FLAT SAE 1 4 9 1 GG310XL037 BELT GEAR 1 5P 3 8W 22 4 WWFS10 WASHER FLAT 10 SAE 10 4 NNH10 32 HEX NUT 10 32 REG 23 2 WWL1 4 WASHER LOCK 1 4 11 2 NNH2 56 NUT HEX 2 56 24 4 WWL1...

Page 158: ...Manual Técnico Lista de Partes 151 From the library of Diamond Needle Corp ...

Page 159: ...1 AAFD35000 BAND UNIVERSAL AAEHSKQ 14 4 AAQME 5 10 ELBOW MALE 5 32X10 32 15 2 AAQUY 5 5 QUICK UNION Y 5 32 16 2 BBAW 3Z BRG ROD END F 10 32 17 2 BBTT1001 WASHER THRUST BRONZE 18 2 CCCL8F CLAMP COLLAR 1 2 19 13 EEFE RR2 TAPE REFLECTIVE 1 WIDE 20 1 NNE6 32 NUT ELASTIC LOCK 6 32 21 2 NNJ10 32 NUT JAM THIN 10 32 22 6 SSFC98032 10 32 X 1 2 FLAT ALLEN CAP 23 1 SSFS80080 6 32 X 1 1 4 FLAT SLOT 24 4 SSSC9...

Page 160: ... MOTOR 6 1 4300003 GUARD BELT 7 1 4300054 SHAFT FLATTED 60C 375 8 1 CCCL6F CLAMP COLLAR 3 8 9 1 GG120XL037 BELT GEAR 3 8P 3 8W 10 4 NNH10 32 HEX NUT 10 32 REG 11 1 PP32AXL037M PULLEY GEAR 1 5P 32T 375 12 2 SSFC98040 10 32 X 5 8 FLAT ALLEN 13 4 SSSC80032 6 32 X 1 2 SOC CAP SC 14 4 SSSC98048 10 32 X 3 4 SOC CAP 15 4 WWF6 DO NOT USE SEE WWFS6 16 4 WWFS10 WASHER FLAT 10 SAE 17 4 WWL10 WASHER LOCK 10 1...

Page 161: ...7 L 4 1 1961 253A HUB UNWIND STAND 5 1 32007704 FRAME ROLL HOLDER 6 1 33008708 DISC ASSY 8 7 1 MM132 1496 PLUG 1 X 2 8 4 SSBC80032 6 32 X 1 2 BUT HEAD 9 4 SSHC01112 1 4 20 X 1 3 4 HHCS 10 1 SSHC25048 3 8 16X3 4 HEX CAP 11 2 SSSC01064 1 4 20 X 1 SOC CAP 12 4 WWFS1 4 WASHER FLAT SAE 1 4 13 1 WWFS3 8 WASHER FLAT SAE 3 8 14 4 WWL1 4 WASHER LOCK 1 4 15 1 WWL3 8 WASHER LOCK 3 8 From the library of Diamo...

Page 162: ...Manual Técnico Lista de Partes 155 4300 PD Pneumatic Diagram 125907B From the library of Diamond Needle Corp ...

Page 163: ...Technical Manual Parts Lists 156 4300 PD1 Pneumatic Diagram 125906B From the library of Diamond Needle Corp ...

Page 164: ...Manual Técnico Lista de Partes 157 4300 WD Wiring Diagram 125903A From the library of Diamond Needle Corp ...

Page 165: ...Technical Manual Parts Lists 158 4300 WD1 Wiring Diagram 125905B From the library of Diamond Needle Corp ...

Page 166: ...lication installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in material or workmans...

Page 167: ...r cambiada o modificada y no está sujeto a cualquier otra garantía implicada por otro agente o distribuida al menos que sea autorizado por AAC antes de cualquier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que hayan sido manufacturados por AAC son garantizados por un período de oc...

Page 168: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA From the library of Diamond Needle Corp ...

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