Technical Manual & Parts Lists
13
After the flip cycle has been completed the operator uses the
High Speed Sew pedal to bring the mattress back to the
middle of the conveyor. If the
Mattress Flip Location
setting
is set to "0" the conveyor pedal will move the conveyor in the
forward direction or if the setting is set to "1" the conveyor
pedal will move the conveyor in the reverse direction. Once
the operator releases the foot pedal, the push plate cycle is
then initiated. During the flipping cycle, the Push Plate
transfer 1 cylinder is extended. (if the
Push Plate Enable
setting is disabled, the transfer cylinder will not extend during
the flipping cycle)
After the Push plate cycle is initiated, the Push plate lift cylinders extend until the lift sensor is true.
Once the sensor is true, the Push plate transfer 1 cylinder retracts and the Push plate transfer 2 cylinder
extends. The software now looks at the Mattress edge detect eye to see that the mattress has been pushed
all the way back to the sewing head.
Once the Mattress edge detect eye is covered for a short time, the Push plate transfer 2 cylinder retracts
until the Push plate transfer 2 retract sensor is true. The Push plate lift cylinders are now retracted to
lower the Push plate tray.
The operator is now ready to sew the other side of the mattress.
Notes:
1.
There is also a
Manual Corner Sew Mode
setting
that can be enabled. If this setting is enabled it allows the
operator to choose when to rotate for corner sewing instead of
using the mattress edge detect eye. Once the eye uncovers,
the sewing head and
conveyor stop. The operator can now use the Head &
Platform Down pedal to sew in low speed to allow the
operator to accurately stop where they want to rotate. Once
the operator reaches the point where they want to rotate they
can now use the High Speed Sewing pedal to start the rotate
for corner sewing.
2.
The operator can use the buttons on the Operator Functions page to adjust the Sew Head
Column, Sew Head Tilt and the Operator Platform individually for the correct ergonomic height
relationship between the operator and the sewing head. After this is set, the operator can now use the
Head & Platform Up and Down pedals to move the platform and the sew head up and down together for
adjustment between different thickness mattresses.
From
the
library
of:
Diamond
Needle
Corp
Summary of Contents for 1315A
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