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Manual, Robotic Tool Changer, QC-150

Document #9610-20-2256-02

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: [email protected]

33

Figure 6.1—Replace Proximity Sensor

Master Plate

Sensor Interface Plate (SIP)

(6) M10 Socket Head

Cap Screw

Detection Shaft

Washer

Lock Sensor

Unlock Sensor

Sensor Cable

Sensor LED

Sensor LED

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Summary of Contents for QC-150

Page 1: ...oducts for Robotic Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com QC 150 Robotic Tool Changer Manual Document...

Page 2: ...in is subject to change without notice This manual is periodically revised to reflect and incorporate changes made to the product The information contained herein is confidential and reserved exclusiv...

Page 3: ...P 10 2 5 Optional Modules 10 3 Installation 11 3 1 Robot Side Interface Plates 13 3 2 Master Plate Installation 14 3 3 Master Plate Removal 15 3 4 Tool Interface Plate 16 3 5 Tool Plate Installation 1...

Page 4: ...lectrical Module Pin Block Inspection and Cleaning 30 6 Troubleshooting and Service Procedures 31 6 1 Troubleshooting Procedures 31 6 2 Service Procedures 32 6 2 1 Proximity Sensor Adjustment Test or...

Page 5: ...anism is unlocked The locking mechanism consists of locking balls cam ball cage bearing race and either an lever pneumatic cylinder or an electric motor L U Lock Unlock sensing to determine the state...

Page 6: ...notification can emphasize but is not limited to specific grease types good operating practices or maintenance tips 1 2 General Safety Guidelines Prior to purchase and installation the customer should...

Page 7: ...amage can occur with the Tool not placed and energized circuits on Place the Tool in the tool stand turn off and discharge all energized circuits purge all pressurized connections and verify all circu...

Page 8: ...9 BSPP Pass through ports 2 1 8 28 BSPP Lock Unlock air ports 9120 150M 000 000 E Tool 10 3 8 19 BSPP Pass through ports 9120 150T 000 000 E Master 10 R 3 8 BSPT Pass through ports 2 R 1 8 BSPT Lock U...

Page 9: ...less Steel Bearing Race 2 3 Master Plate Tool Plate Locking Mechanism The coupling of the Master plate and the Tool plate is achieved through a patented high strength and stainless steel mechanism Dur...

Page 10: ...te which is the interface plate between the Master plate and the robot will replace the cover plate on the back of the Tool Changer Master The sensor plate provides mounting locations for the proximit...

Page 11: ...above the mating surface will create a gap between the Master and Tool plates and not allow the locking mechanism to fully engage this can cause damage to equipment or personal injury The mounting fa...

Page 12: ...ling should be tightened to a torque value as indicated refer to Table 3 1 Pneumatic lines and electrical cables are attached bundled and must be strain relieved to allows for movement during operatio...

Page 13: ...n allowed by the Master body Master Plate Interface Plate Dowel pins which are proper size allowing interface plate and Master Plate to mount flush Two dowel pins or a single dowel pin along with a bo...

Page 14: ...accommodate the cover plate 1 Clean the mating surfaces 2 Align the dowel pin in the interface plate or SIP to the corresponding holes in the robot arm and secure with supplied or customer supplied fa...

Page 15: ...8 mm Allen wrench remove the 6 M10 socket head cap screws securing the Master plate to the interface plate or SIP 7 Remove the Master plate Figure 3 2 Typical Master Plate Installation Sensor Interfa...

Page 16: ...further than allowed by the Tool body Tool Plate Interface Plate Dowel pins which are proper size allowing interface plate and Tool Plate to mount flush Two dowel pins or a boss recess being used as a...

Page 17: ...crews using an 8 mm Allen wrench 4 Connect utilities to the modules and Tool plate connections 5 After the procedure is complete resume normal operation Figure 3 3 Typical Tool Plate Installation 6 M1...

Page 18: ...th pre applied adhesive apply Loctite 222 to supplied fasteners 7 Using an Allen wrench secure the module with 4 M4 mounting fasteners Refer to Table 3 1 for torque for your specific mounting fastener...

Page 19: ...3 mm and 5 mm Allen wrenches hex key torque wrench Supplies required Loctite 222 and Loctite Primer 7649 if fasteners do not have pre applied adhesive MagnaLube tape 1 Place the Tool in a secure loca...

Page 20: ...tection shaft and apply Loctite primer 7649 to the threads of the detection shaft and the internal threads of the piston Allow the primer to dry 12 Apply Loctite 242 to the threads of the detection sh...

Page 21: ...to the Tool Changer prior to installing an interface plate or sensor interface plate SIP Applying air pressure can damage the cover plate O ring or may cause injury to personnel from flying debris Alw...

Page 22: ...ool Changer is in a secure lock position before returning to normal operations 3 10 1 Valve Requirements NOTICE No valve is required when using a valve adapter module The valve adapter module has an i...

Page 23: ...ent Sourcing Description Value Voltage Supply Range 10 30 VDC Output Circuit PNP make function NO Figure 3 11 PNP Type Lock Unlock and RTL Sensors 3 Blue Brown 1 4 Black Brown 1 Black 4 Blue 3 Vs Outp...

Page 24: ...r Note MobilGrease XHP222 Special is a NLGI 2 lithium complex grease with molybdenum disulfide The robot should be programmed to minimize misalignment during coupling and uncoupling Additionally the t...

Page 25: ...ing process is complete before moving the robot CAUTION If air pressure is lost during operation ATI s patented fail safe design prevents the Tool plate from being released Do not use the Tool Changer...

Page 26: ...ost customers applications The ATI TSM Tool Stand Medium system is compatible with ATI Tool Changer sizes QC 20 to QC 110 The TSM systems can be equipped with horizontal modules clamp modules and diff...

Page 27: ...edule General Usage Material Handling Docking Station 1 per minute Weekly 1 per minute Monthly Welding Servo Deburring Foundry Operations Dirty Environments All Weekly Checklist Mounting Fasteners Ins...

Page 28: ...the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Use a clean rag to thoroughly remove any lubricant...

Page 29: ...ing of lubricant to the ball bearings the male coupling inside and out and the alignment pins Figure 5 4 Apply Lubricant to Locking Mechanism Apply Lubricant on Inner Surface of Male Coupling Apply Lu...

Page 30: ...nly Weld Debris Blackened Pins 5 If debris or darkened pins exist remove debris using a vacuum and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media cleaner...

Page 31: ...ating surfaces Insufficient or no air pressure supply to the lock or unlock ports Verify proper air pressure and pneumatic valve is supplied Refer to Section 3 10 Pneumatic Requirements Air pressure t...

Page 32: ...8 To test the suspect sensor connect the sensor cable and place a ferrous target in front of the proximity sensor to confirm that the sensor is functional The sensor lock or unlock signal should read...

Page 33: ...h Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 33 Figure 6 1 Replace Proximity Sensor Master Plate Sensor Interface Plate SIP 6 M10 Socket Head Cap Sc...

Page 34: ...ncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 To remove the existing seal pinch the edge of the seal with your fingers and pull th...

Page 35: ...Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Remove the bushing and collar a Use needle nose pliers to remove the bushing from...

Page 36: ...in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Unscrew the alignment pin assembly from the Master plate usi...

Page 37: ...e alignment pin will be removed from the locking side of the Master plate Figure 6 5 3 mm Allen Wrench Ratchet Wrench 3 mm Allen Wrench Socket Alignment Pin Assembly Set Screw Master Plate 7 With the...

Page 38: ...recommended working load for optimum performance of the Tool Changer Maximum recommended working torque for optimum performance of the Tool Changer Weight coupled no access 18 2 lbs 8 3 kg Master 12...

Page 39: ...odworth Drive Apex NC 27539 USA Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 39 8 Serviceable Parts The following items are commonly used as spare parts for the QC 150 Tool C...

Page 40: ...0 QC 150 Tool no options 9120 150T 000 000 B QC 150 Tool no options Black 9120 150T 000 000 E QC 150 Tool no options Euro 9120 150T 000 000 R QC 150 Tool with no options and R Ports 5 10 4010 0000010...

Page 41: ...D1 1 10 H7 30 Dp D2 Customer Interface 40 9 FN Modules B C 125 15 10 6 Thru Hole for M10 X 60 SHCS Provided Equally Spaced Customer Interface Flat A Flat B 1 8 NPT Unlock Port Master Side projection...

Page 42: ...e warranty and limitation of remedy provisions contained herein is authorized by ATI and may not be relied upon as having been authorized by ATI unless in writing and signed by an executive officer of...

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