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Manual, Electrical Module, X7GL 
Document #9620-20-E-X7GL-02

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • 

www.ati-ia.com

E-4

2.2  Module Removal

Refer to 

Figure 2.1

Tools required:  2.5 mm hex key

1.  Place the Tool in a secure location.

2.  Uncouple the Master and Tool plates.

3. 

Turn off and de‑energize all energized circuits (for example: electrical, pneumatic, hydraulic).

4.  Disconnect any cables, air line, etc (if required).

5. 

Using a 2.5 mm hex key, remove the (4) M4 socket flat head cap screws and lift the module from the 

Master or Tool plate.

3.  Operation

To maximize the service life of these components, the following points should be observed:

CAUTION: 

Never couple or uncouple the modules unless electrical power has been 

disconnected and discharged both upstream and downstream from the modules. Arcing and 
contact damage occur during coupling or uncoupling if power is not removed and discharged. 
Always disconnect and discharge power from upstream and downstream of the modules 
before coupling or uncoupling. 

CAUTION: 

Improper cable routing can result in wires and cables being pinched in the joint 

between the Tool Changer plates and premature failure of the electrical connectors. Properly 
route and secure all cables, particularly on the Master side.

Summary of Contents for 9120-X7GL-M

Page 1: ...uct Overview E 2 1 1 X7GL Master Module E 2 1 2 X7GL Tool Module E 2 2 Installation E 3 2 1 Module Installation E 3 2 2 Module Removal E 4 3 Operation E 4 4 Maintenance E 5 4 1 Cleaning Procedure E 6 5 Troubleshooting and Service Procedures E 7 5 1 Troubleshooting E 7 5 2 Service Procedures E 8 5 2 1 Seal Replacement E 8 6 Serviceable Parts E 9 6 1 Module Mounting Fasteners E 9 6 2 Accessories E 9...

Page 2: ...terproof seal 1 1 X7GL Master Module The X7GL Master module includes 1 Lemo ERA female connector and a V ring seal Refer to Section 8 Drawings for additional information and connector details 1 2 X7GL Tool Module The X7GL Tool module includes 1 Lemo ERA female connector Refer to Section 8 Drawings for additional information and connector details Figure 1 1 X7GL Modules X7GL Master Module V ring Se...

Page 3: ...surized connections and verify all circuits are de energized before performing maintenance or repair s on the Tool Changer or modules CAUTION Thread locker applied to fasteners must not be used more than once Fasteners might become loose and cause equipment damage Always apply new thread locker when reusing fasteners 2 1 Module Installation Tools required 2 5 mm hex key torque wrench Supplies requ...

Page 4: ...from the Master or Tool plate 3 Operation To maximize the service life of these components the following points should be observed CAUTION Never couple or uncouple the modules unless electrical power has been disconnected and discharged both upstream and downstream from the modules Arcing and contact damage occur during coupling or uncoupling if power is not removed and discharged Always disconnec...

Page 5: ...quipment damage can occur with the Tool not placed and energized circuits on Place the Tool in the tool stand turn off and discharge all energized circuits purge all pressurized connections and verify all circuits are de energized before performing maintenance or repair s on the Tool Changer or modules If the Tool Changer is used in dirty environments e g welding or deburring applications limit th...

Page 6: ...gure 4 1 Inspect Master and Tool Pin Blocks Note Pin blocks shown are for illustration purposes only Debris Blackened Pins 5 If debris or blackened center pin and shielding ring are present use a vacuum to remove the debris and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media cleaners or solvents to clean the center pin and shielding ring Using abrasive...

Page 7: ...ized circuits purge all pressurized connections and verify all circuits are de energized before performing maintenance or repair s on the Tool Changer or modules 5 1 Troubleshooting Troubleshooting information is provided in the following table Table 5 1 Troubleshooting Symptom Possible Cause Correction Signal s malfunctioning Contact pins are separating when Tool Changer is coupled Ensure that th...

Page 8: ...ace the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits for example electrical pneumatic hydraulic 4 To remove the existing seal pinch the edge of the seal and pull the seal away from the pin block on the Master module 5 To install a new seal stretch the new seal over the shoulder of the pin block 6 Push the seal hub down against th...

Page 9: ...12 Flat Head Socket Cap Screw 10 9 ISO10642 DIN7991 ES ATI 007 YL M Spheres IFI 525 6 2 Accessories Table 6 2 Accessories Item No Qty Part Number Description 3690 0000064 60 Nylon Brush 7 Specifications Table 7 1 Master Specifications 9120 X7GL M High Voltage Master Module with Lemo connector for Ultrasonic Weld Applications Connector s 1 Lemo ERA female connector Electrical Rating 4A 1 4kV Enclos...

Page 10: ... 2 28 6 40 3 X7GL Tool Module 9120 X7GL T Notes 1 Internal wiring Discrete Wires 2 Shield Isolated from Chassis Ground X7GL Wiring X7GL M X7GL T Straight Through Discrete Wires Shield Isolated From Chassis Rev Description Initiator Date 01 Initial Issue PDL 03 01 12 B 1 1 1 1 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY P Lucz...

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