ATH HWX 195 Installation And Operation Instructions Manual Download Page 6

5. Combination Indoor and Outdoor Combustion Air: If

the required volume of indoor air exceeds the
available indoor air volume, outdoor air openings or
ducts may be used to supplement the available
indoor air provided:

a. The size and location of the indoor openings

comply with Subsection 3.

b. The outdoor openings are to be located in

accordance with Subsection 4.

c. The size of the outdoor openings are to be sized

as follows:

where:

Areq

 = minimum area of outdoor openings.

Afull

 = full size of outdoor openings calculated

            in accordance with Subsection 4.

Vavail

   =available indoor air volume

Vreq

 = required indoor air volume

6. Engineered Installations: Engineered combustion air

installations shall provide an adequate supply of
combustion, ventilation, and dilution air and shall be
approved by the authority having jurisdiction.

7. Mechanical Combustion Air Supply:

a. In installations where all combustion air is

provided by a mechanical air supply system, the
combustion air shall be supplied from the
outdoors at the minimum rate of 0.35 ft

3

/min per

1000 Btu/hr (0.034 m

3

/min per 1000 W) of the

total rated input of all appliances in the space.

b. In installations where exhaust fans are installed,

additional air shall be provided to replace the
exhaust air.

c. Each of the appliances served shall be

interlocked to the mechanical air supply to
prevent main burner operation when the
mechanical air supply system is not in operation.

d. In buildings where the combustion air is provided

by the mechanical ventilation system, the system
shall provide the specified combustion air rate in
addition to the required ventilation air.

8. Louvers & Grills:

a. The required size of openings for combustion,

ventilation, and dilution air shall be based on the
net free area of each opening.

i.

Where the free area through a louver or grille
is known, it shall be used in calculating the
opening size required to provide the free area
specified.

ii. Where the free area through a louver or grille

is not known, it shall be assumed that wooden
louvers will have 25% free area and metal
louvers and grilles will have 75% free area.

iii. Nonmotorized dampers shall be fixed in the

open position.

b. Motorized dampers shall be interlocked with the

equipment so that they are proven in the full
open position prior to ignition and during
operation of the main burner.

i.

The interlock shall prevent the main burner
from igniting if the damper fails to open
during burner startup.

ii. The interlock shall shut down the burner if

the damper closes during burner operation. 

9. Combustion Air Ducts

a. Ducts shall be constructed of galvanized steel or

an equivalent corrosion- resistant material.

b. Ducts shall terminate in an unobstructed space,

allowing free movement of combustion air to the
appliances.

c. Ducts shall serve a single space.

d. Ducts shall not serve both upper and lower

combustion air openings where both such
openings are used. The separation between ducts
serving upper and lower combustion air openings
shall be maintained to the source of combustion
air.

e. Ducts shall not be screened where terminating in

an attic space.

f.

Horizontal upper combustion air ducts shall not
slope downward toward the source of the
combustion air.

g. The remaining space surrounding a chimney liner,

gas vent, special gas vent, or plastic piping installed
within a masonry, metal, or factory built chimney
shall not be used to supply combustion air.

h. Combustion air intake openings located on the

exterior of buildings shall have the lowest side of
the combustion air intake opening at least 12
inches (305 mm) above grade.

D.   PLANNING THE LAYOUT

Prepare sketches and notes of the layout to minimize the
possibility of interferences with new or existing
equipment, piping, venting and wiring.

6

INSTALLATION AND OPERATING INSTRUCTIONS

      

Vavail

1 –

       

Vreq

Areq

Afull

x

[

Liquefied Petroleum (LP) is heavier than air and may
collect or “pool” in a low area in the event of a leak
from defective equipment. This gas may then ignite,
resulting in a fire or explosion. 

WARNING

[

Summary of Contents for HWX 195

Page 1: ...er resulting in possible severe personal injury death or substantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilera...

Page 2: ...28 A GENERAL 29 B DAILY WITH BOILER IN USE 29 C WEEKLY WITH BOILER IN USE 29 D MONTHLY WITH BOILER IN USE 29 E ANNUALLY BEFORE START OF HEATING SEASON 29 10 BOILER DIMENSIONS RATINGS 31 11 REPAIR PART...

Page 3: ...on must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers ASME CSD 1 NOTICE In accordance with Section 325 f 3 of the Ener...

Page 4: ...imum required volume of indoor air for appliances other than fan assisted and for the boiler shall be determined as follows where Iother Input of appliances other than fan assisted in Btu hr ACH air c...

Page 5: ...ucts each opening shall have a minimum free area of 1 in2 per 2000 Btu hr 22 cm2 per 2000 W of total rated input for all appliances in the space See Figure 1 5 b One Permanent Opening Method Provide o...

Page 6: ...area specified ii Where the free area through a louver or grille is not known it shall be assumed that wooden louvers will have 25 free area and metal louvers and grilles will have 75 free area iii N...

Page 7: ...N 1 Size the supply and return to suit the system A typical piping arrangement is shown in Figure 3 1 Refer also to the I B R Guide Residential Hydronic Heating Installation Design for additional guid...

Page 8: ...ler water during the cooling cycle 8 If this boiler is installed above radiation level provide a low water cutoff device either as a part of the boiler or at the time of boiler installation B SAFETY R...

Page 9: ...ves Figure 3 6 Zone Piping with Circulators C PIPING FOR ZONED SYSTEMS 1 See Figures 3 5 and 3 6 for basic zoned system layouts 2 Run each zone pipe down then up to zone to prevent air accumulation in...

Page 10: ...PROTECTION For new or existing systems that must be freeze protected 1 Glycol in hydronic applications is specially formulated for this purpose It includes inhibitors which prevent the glycol from at...

Page 11: ...to the round draft hood outlet vent connector on top of the boiler or in vent piping close to the boiler See the Vent Damper Installation Instructions below B VENT DAMPER INSTALLATION GENERAL 1 Do not...

Page 12: ...cts such as tools equipment rags etc and remove if present 5 Insert vent pipe into but not beyond the inside wall of the chimney flue 6 Do not connect vent connectors serving appliances vented by natu...

Page 13: ...ace in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously Mettre en service l appareil inspecter Suivre les instructions...

Page 14: ...e combination gas controls If your code requires such a valve a suggested location is shown in Figure 5 1 7 Check piping for leaks Use an approved gas detector a non corrosive leak detection fluid or...

Page 15: ...140 56 1 6 175 70 2 0 195 78 2 2 Pipe Length in Feet Me ters 3 4 Pipe 1 Pipe 1 1 4 Pipe 1 1 2 Pipe 10 3 0 278 7 9 520 14 7 1050 29 7 1600 45 3 20 6 1 190 5 4 350 9 9 730 20 7 1100 31 1 30 9 1 152 4 3...

Page 16: ...on of the various controls 3 This boiler is supplied with safety devices in addition to the limit For a description of these devices and how they work to ensure the safe operation of the boiler see Se...

Page 17: ...17 INSTALLATION AND OPERATING INSTRUCTIONS Figure 6 2 Wiring Diagram Intermittent Ignition 7600B Control...

Page 18: ...18 INSTALLATION AND OPERATING INSTRUCTIONS Figure 6 3 Wiring Diagram Intermittent Ignition 3200 Control...

Page 19: ...19 INSTALLATION AND OPERATING INSTRUCTIONS D SEQUENCE OF OPERATION Figure 6 4 Intermittent Ignition System Operating Sequence...

Page 20: ...r leaks If leaks are found drain the system and repair as required 8 Connect a manometer to the gas valve on the valve outlet gas manifold Use the 1 8 NPT tapping provided 9 Confirm that the gas suppl...

Page 21: ...21 INSTALLATION AND OPERATING INSTRUCTIONS Figure 7 3 Operating Instructions...

Page 22: ...22 INSTALLATION AND OPERATING INSTRUCTIONS Figure 7 4 Operating Instructions...

Page 23: ...r level is above the control s sensing well 4 LOW WATER CUT OFF FOR GRAVITY SYSTEMS OR HOT WATER BOILERS INSTALLED ABOVE RADIATION LEVEL If limit control does not incorporate a low water cut off featu...

Page 24: ...lve will weep or open allowing fresh water to enter the system 6 Do not allow the system controls to subject the boiler to excessively low water temperatures which would cause condensation of flue gas...

Page 25: ...e technicians These individuals must follow all applicable codes and regulations in repair of any boiler problems Should overheating occur or the gas supply fail to shut off do not turn off or disconn...

Page 26: ...ply ventilation and venting system 1 Insufficient pilot flame 2 Pilot burner orifice clogged 3 Overfiring 4 Misaligned burners or pilot 5 Draft problem in boiler room Delayed ignition 1 Increase pilot...

Page 27: ...IF CONTROL GOES INTO LOCKOUT OR RETRY DELAY RESET THE CALL FOR HEAT CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CLEAN FLAME ROD CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD AND MODULE CHECK F...

Page 28: ...ry Measures Provide adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior...

Page 29: ...ound on the top of the safety relief valve see Figure 5 for location of the safety relief valve Boiler temperature should never be higher than 250 F 121 C 4 Check for water leaks in boiler and system...

Page 30: ...l to prevent leakage of the products of combustion h Re install the top of the jacket vent damper and vent pipe i Re install burners 2 Inspect entire venting system for corrosion support and joint int...

Page 31: ...r Size Jacket Rear of Jacket to c l of Vent D Left of Jacket to c l of Vent E Vent Size Diame ter F Length Depth A Width B Height C inch mm inch mm inch mm inch mm inch mm inch mm 70 26 5 8 676 12 1 2...

Page 32: ...r Pan Description Quantity Required Stock Code 1 Base Assembly 70 7800 Base Assembly 105 7801 Base Assembly 140 7802 Base Assembly 175 7803 Base Assembly 195 7804 2 Observation Cover Door 51771 3 Base...

Page 33: ...33 INSTALLATION AND OPERATING INSTRUCTIONS Figure 11 2 Manifold Figure 11 3 Gas Valve and Pilot Intermittent Ignition...

Page 34: ...6 50894 Orifice Spud 48 Natural Gas 140 8 50894 Orifice Spud 48 Natural Gas 175 10 50894 Orifice Spud 49 Natural Gas 195 12 50895 Orifice Spud 56 LP Gas 70 4 50899 Orifice Spud 56 LP Gas 105 6 50899 O...

Page 35: ...35 INSTALLATION AND OPERATING INSTRUCTIONS Figure 11 4 Block Draft Hood Figure 11 5 Jacket...

Page 36: ...or Draft Hood 140 90512 Flue Collector Draft Hood 175 90513 Flue Collector Draft Hood 195 90514 14 Flue Collector Blanket Seal specify length needed 50866 16 Jacket Assembly Complete Jacket 70 90445 J...

Page 37: ...37 INSTALLATION AND OPERATING INSTRUCTIONS Figure 11 6 Controls Circulator Vent Damper...

Page 38: ...ckett 7600P06B 50339 Limit w Sensor Hydrolevel 3200 50334 Well Hydrolevel 48 201 50723 24 Temperature Pressure Gauge 51324 25 Safety Relief Valve 30 PSI Conbraco 10 408 05 50501 Safety Relief Valve 50...

Page 39: ...39 INSTALLATION AND OPERATING INSTRUCTIONS...

Page 40: ...tered or modified in any way b to any expenses including labor or material incurred during removal or reinstallation of the Product or parts thereof c to any other cast iron parts of the boiler d to b...

Reviews: