ATH-Heinl 35FZ Operating Instructions Manual Download Page 34 | Manualshive

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® Copyright ATH-Heinl GmbH & Co. KG, All rights reserved / Misprints and technical changes reserved / As of: 2021-09

Manufacturer ATH-Heinl GmbH & CO.KG

- 34 -

6.3

Hydraulic circuit diagram

1a

Platform P1 master

cylinder

1b

Platform P2 master

cylinder

2a

Platform P1 slave

cylinder

2b

Platform P2 slave

cylinder

3a

Parachute valve - P2

3b

Parachute valve - P1

4a

Safety solenoid valve

– P2

4b

Safety solenoid valve

– P1

4c

Lowering solenoid

valve

5

Lowering control valve 6

Maximum pressure

valve

7

Oil filter

8

Gear pump

9

Motor

10

Non return valve

11

Pressure gauge

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Summary of Contents for 35FZ

Page 1: ...Operating Instructions Serial number C082061205677 ATH Heinl GmbH Co KG Gewerbepark 9 D 92278 Illschwang Germany www ath heinl de Stand September 2021 Fehler und Irrt mer vorbehalten Verkauf nur ber A...

Page 2: ...Work 21 3 0 OPERATION 22 3 1 Operating Instructions 22 3 2 Basic Information 23 4 0 MAINTENANCE 24 4 1 Consumables for installation maintenance and servicing 24 4 2 Safety Regulations for Oil 25 4 3...

Page 3: ...L PART OF THE MACHINE THEY MUST BE READ AND UNDERSTOOD BY THE USER NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS WARNING Follo...

Page 4: ...ded 4 Base frame Fixing the lift 5 Lower scissors 6 Upper scissors 7 Main cylinder 8 Slave cylinder 9 Hydraulic power unit with control box dead man system The hydraulic oil in the tank is fed to the...

Page 5: ...switch the lifting platform on and off andto prevent operation by unauthorised persons 2 Alarm gives an acoustic and visual signal when the CE stop is reached 3 Lifting button raises the lifting platf...

Page 6: ...danger of the vehicle falling you must immediately leave the danger zone 6 Avoid the lifted vehicle swaying 7 Moving the vehicle on the lift is not permitted 8 Lift may only be operated by trained per...

Page 7: ...under the original lifting points of the vehicle 2 Lifting a Switch on the lift with the main switch b Lift the vehicle to a height of 100 150mm and stop lifting by releasing the lift button c Check t...

Page 8: ...ble Min 5 x 1 5 mm Protection type IP 54 Working pressure 260 280 bar Recommended hydraulic oil Summer H LPD 46 e g OEST H LPD 32 DD L Winter H LPD 32 Oil quantity 12l Floor anchor Scissors 8 units Fl...

Page 9: ...GmbH CO KG 9 Load distribution Q Total weight of the vehicle P1 Max 2 5 x Q P2 Max 3 5 x Q Load distribution 2 3 At greater distances the load capacity of the lift is reduced In such cases and in oth...

Page 10: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 10 1 5 Scale Drawing On Ground Installation...

Page 11: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 11 In Ground Installation...

Page 12: ...and approved company or facility 2 1 Transport Storage Conditions When transporting and positioning the machine always use suitable lifting and material handling equipment and consider the machine s c...

Page 13: ...oses Dimensions L x W x H 400 x 540 x 1 140 mm Weight 130 Kg If something is missing please contact our sales department Transportation and storage Lift with care using suitable means of support for t...

Page 14: ...undation plan In addition to the ground conditions the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an instal...

Page 15: ...n floor coverings 2 6 Electrical Connection General and local regulations must be observed Therefore these steps may only be carried out by a trained professional Pay attention to the necessary supply...

Page 16: ...hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer Used media that do not meet the specific requirements or which have unauthorised contamination...

Page 17: ...Heinl GmbH CO KG 17 INSTALLATION The lift must not be installed in damp wet or potentially explosive areas Assembly 1 Setting up and aligning a The assembly position can be marked using chalk b When a...

Page 18: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 18 2 Fixing with safety anchor...

Page 19: ...Manufacturer ATH Heinl GmbH CO KG 19 3 Establish hydraulic connection a First open the front cover of the control box b Install the hydraulic hoses as shown below Tighten all hydraulic connections Ens...

Page 20: ...in the Maintenance chapter For the first lifting operation lubricate the slides of the scissor arms See lubrication schedule for grease type 7 Correctly set limit switch a To set the maximum lift pos...

Page 21: ...t by pressing the lowering button 5 Repeat lifting and lowering operations at least twice more Emergency lowering in the event of a power failure 1 Switch off the lift with the main switch and secure...

Page 22: ...ment Do not load the lifting platform above the permitted maximum load Do not lift people Do not shake the lifting platform avoid rocking When lowering do not stand in the lifting platform movement ar...

Page 23: ...mponents for damage If necessary observe special manufacturer instructions for mounting or dismounting of vehicle specific work An important part of the guarantee warranty is fulfilment of the mainten...

Page 24: ...g Eni PRECIS HVLP D Winter under 10 HVLP D 32 e g Eni PRECIS HVLP D Minimum requirement especially for 2 post lifts Eni PRECIS HVLP D Item No 00067218 Summer 15 to 45 HVLP D 32 e g Eni PRECIS HVLP D...

Page 25: ...o 98507 Care and protection of metals painted or powder coated surfaces in the tread area and plastic parts Minimum requirement Valet Pro Classic Protectant Plastic Sealant 500 ml 4 2 Safety Regulatio...

Page 26: ...Every 6 months Check of ALL safety relevant parts X Cleaning X Check or restore surface protection X Check for leaks in the hydraulic system X Check or restore surface protection or corrosion protecti...

Page 27: ...elay and motor Limit switch defective or blocked Check limit switch and replace if necessary Lifting platform does not lift when button is pressed motor runs Hydraulic oil shortage Refill oil Oil filt...

Page 28: ...lowering speed set incorrectly Set Lifting platform lowers by itself Leaking hydraulic connections Retighten connections if necessary Leaking hydraulic lines Replace hydraulic line Leaking hydraulic c...

Page 29: ...ta The working pressure can be adjusted with a pressure regulator A Pull the pressure regulator upwards to make adjustments Turn the knob clockwise to increase the pressure in the machine turn it coun...

Page 30: ...move the air and power supply Remove all non metallic substances and store them in accordance with local regulations Remove the oil from the machine and store it in accordance with local regulations R...

Page 31: ...f Directive 2000 60 EC and the harmonized standards listed below Beschreibung der Maschine Descriptions of the machine Hebeb hne f r Fahrzeuge Car lift Typbezeichnung Model name ATH Frame Lift 30F Der...

Page 32: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 32 6 0 APPENDIX 6 1 Pneumatic circuit diagram Not relevant...

Page 33: ...circuit diagram QF Power switch M Motor ST Thermal relay T Transformer 80VA KM Contactor DC YV1 Lowering solenoid valve YV2 Safety solenoid valve P1 YV3 Safety solenoid valve P2 SB1 Lifting button SB2...

Page 34: ...m 1a Platform P1 master cylinder 1b Platform P2 master cylinder 2a Platform P1 slave cylinder 2b Platform P2 slave cylinder 3a Parachute valve P2 3b Parachute valve P1 4a Safety solenoid valve P2 4b S...

Page 35: ...tion of required spare parts Spare part Item number Amount IMPORTANT Damage resulting from improper handling lack of maintenance or mechanical damage is not covered by the warranty For systems that ha...

Page 36: ...low the instructions in this manual and or other accompanying instructions Normal wear and tear on parts requiring service to keep the product in safe working condition Any component that has been dam...

Page 37: ...gularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility In the case of changes or extensions to the produc...

Page 38: ...warranty is only valid in conjunction with compliance and evidence of proper assembly handover and if necessary training as well as yearly maintenance carried out by an expert authorised by the manuf...

Page 39: ...ndition aggregate Condition drive Condition motor Condition transmission Condition cylinder Condition valve Condition electrical control Condition electric buttons Condition electric switches Conditio...

Page 40: ...________________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial insp...

Page 41: ...______________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspec...

Page 42: ...______________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspec...

Page 43: ...______________ _________________________________________________________________________________ Inspection contents functional and visual inspection according to specifications Pending partial inspec...

Page 44: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 44 9 0 NOTES...

Page 45: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 45...

Page 46: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 46...

Page 47: ...Copyright ATH Heinl GmbH Co KG All rights reserved Misprints and technical changes reserved As of 2021 09 Manufacturer ATH Heinl GmbH CO KG 47...

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