ATD Tools ATD-7396 Operating Instructions & Parts Manual Download Page 4

4

MAINTENANCE

Important: Use only good grade hydraulic jack oil. Avoid 

mixing different types of fluid and NEVER use brake 

fluid, turbine oil, transmission fluid, motor oil or glycerin. 

Improper fluid can cause premature failure of the jack 

and the potential for sudden and immediate loss of load. 

We recommend Mobil DTE 13M or equivalent.

Adding oil

1. With saddle fully lowered set jack in its upright, level 

position. Locate and remove oil filler plug/screw.

2. Fill with oil until ~3/16" above the inner cylinder as 

seen  from  the  oil  filler  hole.  Reinstall  the  oil  filler 

plug/screw.  

Changing oil

For best performance and longest life, replace the 

complete fluid supply at least once per year.

1. With saddle fully lowered, remove the oil filler plug/

screw.

2. Lay  the  jack  on  its side  and  drain  the  fluid  into  a 

suitable container.

Note.

  Dispose  of  hydraulic  fluid  in  accordance  with 

local regulations.

3. Fill with oil until ~3/16" above the inner cylinder as seen 

from the oil filler hole. Reinstall oil filler plug/screw.

 

Lubrication

A periodic coating of light lubricating oil to pivot points, 

axles and hinges will help to prevent rust and assure that 

wheels, casters and pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs 

of rust or corrosion. Clean as needed and wipe with 

an oily cloth.

Note:

  Never  use  sandpaper  or  abrasive  material  on 

these surfaces! 

Storage

When not in use, store the jack with saddle fully 
lowered.

REPLACEMENT PARTS

(refer to page 5 thru 7)

Not all components of the jack are replacement items, 

but are illustrated as a convenient  reference of location 

and position in the assembly sequence. When order-

ing parts, give part number and description. Call your 

distributor for current pricing.

Symptom

Possible Causes

Corrective Action

Jack will not lift load

Jack will lift, but not maintain 

pressure

Jack will not lower after 

unloading

Poor lift performance

Will not lift to full extension

• Release valve not tightly closed

• Overload condition

 

Release valve not tightly closed

 

Overload condition

 

Hydraulic unit malfunction

• Reservoir overfilled

• Linkage binding

• Fluid level low

 

Air trapped in system

 • Fluid level low

• Ensure release valve tightly closed

 

Remedy overload condition

 

Ensure release valve tightly closed

 

Remedy overload condition

 

Contact Atd Tech. Service

• Ensure load is removed, then drain 

fluid to proper level

• Clean and lubricate moving parts

• Ensure proper fluid level

 

With ram fully retracted, remove 

oil filler plug to let pressurized air 

escape, then reinstall oil filler plug

 

Ensure proper fluid level

TROUBLESHOOTING 

Summary of Contents for ATD-7396

Page 1: ...Capacity 10 Ton Model Number ATD 7396 Long Chassis Hydraulic Service Jacks Operating Instructions Parts Manual Printed in China ATD7396 M0_052016 ATD Tools Inc 160 Enterprise Drive Wentzville MO 63385 ...

Page 2: ...e use until jack has been checked by an authorized factory service center It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer see Replacement Parts pages 5 thru 7 PRODUCT DESCRIPTION ATD Tools Long Chassis Hydraulic Service Jacks are designed to lift not sustain rated capacity loads They are designed to be used in...

Page 3: ... handle clockwise firmly Center jack saddle under lift point 3 Verify lift point then use handle pump to contact lift point To lift pump handle until load reaches desired height 4 Transfer the load immediately to appropriately rated jack stands Lowering 1 Raise load high enough to clear the jack stands then carefully remove jack stands always used in pairs 2 Slowly turn the handle counterclockwise...

Page 4: ...y Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fully lowered REPLACEMENT PARTS refer to page 5 thru 7 Not all components of the jack are replacement items but are illustrated as a convenient reference of...

Page 5: ...ent Parts Illustration for Model ATD 7396 Replacement Parts Illustration for Model ATD 7396 3 25 A B C D E A F G I H 2 1 4 5 6 7 8 9 10 11 12 14 15 16 18 17 19 20 21 22 23 24 26 27 28 29 30 31 32 34 35 36 37 38 39 33 13 K ...

Page 6: ...304 00018 000 Snap Ring 2 18 G100 00014 000 Return Spring 1 19 5305 00024 000 Snap Ring 2 20 G100 90049 K02 Saddle Assy 1 21 5111 55022 000 Screw Phillips 4 22 G100 00016 000 Cover 1 23 G251 40001 000 Knob 1 24 5402 04028 000 Spring Pin 1 25 A070 40009 000 Hose clip 1 26 5110 04012 000 Screw Phillips 1 27 5110 05025 000 Screw 1 28 G100 90009 K05 Hyd Power Unit 1 29 A240 02100 000 Air Hose 1 30 G24...

Page 7: ...L OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FORAPARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4...

Page 8: ...8 ATD Tools Inc 160 Enterprise Drive Wentzville MO 63385 Notes ...

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