ATD Tools Atd-5825 Instruction Manual Download Page 3

3

BEFORE USE

1. Before using this product, read the owner's manual

completely and familiarize yourself thoroughly with
the product, its components and recognize the haz-
ards associated with its use.

2. Verify that the product and the application are com-

patible. Inspect before each use. Do not use if bent,
broken, leaking or damaged components are noted.

3. Carefully remove the dust cap and plug from hose

coupler and ram coupler.

4. Connect hose coupler to ram coupler, ensure that

there are no fluid leaks.

5. Check for leaks in system and have repaired by quali-

fied personnel as needed. Before repairs are made,
depressurize cylinder.

6. Replace worn or damaged parts and assemblies with

ATD Hydraulics Authorized Replacement Parts only
(See Replacement Parts Section). Lubricate as in-
structed in Maintenance Section.

7. Use adequate eye protection when operating or near

this equipment.

8. Ensure method of confirming load is accurate and

working properly. Have gauge or load cell accuracy
verified by qualified personnel on a yearly basis.

9. Cylinder should be stored where protected from the

elements, abrasive dust, and damage. This cylinder
should be stored in the vertical position.

•  If oil leakage is detected, discontinue use of the cylin-

der immediately and contact your nearest ATD Hy-
draulics Authorized  Service Center. The cylinder could
develop excessive pressure and cause the cylinder,
hose or coupler to burst which could cause serious
injury or death.

•  When loading a cylinder, always insure that coupler,

port, and adapter threads  have not been damaged.
Failure to do so could cause serious injury or death.

•  Avoid off-center loads. Loading off center may dam-

age the cylinder and cause loss of load which may
cause serious injury or death.

•  Control the load at all times. Do not drop the load.

Threads may shear and cause loss of the load, which
may cause serious injury or death.

•  

All WARNING

 statements must be carefully observed

to help prevent personal injury. Do not exceed rated
cylinder pressure. Monitor pressure and load at all
times. Always verify load with calibrated load cell and
indicator, known good pressure gauge or equivalent
devices. Wear protective clothing and safety goggles
to reduce the risk of injection. Wear appropriate
shoes. Do not wear sandals when operating this equip-
ment. Do not wear jewelry when operating this equip-
ment.

Hydraulic Hoses and Fluid Transmission Lines

•  Avoid short runs of straight line tubing. Straight line

runs do not provide for expansion and contraction due
to pressure and/or temperature changes.

•  Reduce stress in tube lines. Long tubing runs should

be supported by brackets or clips.  Before operating
the pump, all hose connections must be tightened
with the proper tools. Do not overtighten. Connec-
tions should only be tightened securely and leak-free.
Overtightening can cause premature thread failure or
high pressure fittings to burst.

•  Should a hydraulic hose ever rupture, burst or need to

be disconnected, immediately shut off the pump and
release all pressure. Never attempt to grasp a leak-
ing pressurized hose with your hands. The force of
escaping hydraulic fluid can inflict injury.

• Do not subject the hose to potential hazard such as

fire, sharp surfaces, extreme heat or cold, or heavy
impact.

WARNING

!

! DANGER !

!

WARNING

Wear protective clothing and safety gog-
gles to reduce the risk of injection.

Summary of Contents for Atd-5825

Page 1: ...Operating Instructions Parts Manual Capacity 5 Ton Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 OIPM 5825 10 03 Printed in Taiwan Flat Body Cylinder Kit Instruction Manual Max Operating Pressure 10 000 PSI 700 Bar ...

Page 2: ...ngineered to meet or exceed ANSI B30 1 Standards for Performance and Safety This cylinder is designed for rated capacity lifting lowering pushing spreading and pressing jobs ATD Flat Body Cylinder Kit consists of a flat body cylinder four magnetic adapters owner s manual and a blow molded case These four pieces of different height adapters ranges from 0 25 inch to 1 25 inch are provided to extend ...

Page 3: ...ould cause serious injury or death Avoid off center loads Loading off center may dam age the cylinder and cause loss of load which may cause serious injury or death Control the load at all times Do not drop the load Threads may shear and cause loss of the load which may cause serious injury or death All WARNING statements must be carefully observed to help prevent personal injury Do not exceed rat...

Page 4: ...ng Ensure cylinder is fully engaged into onto adapt ers extension accessories 4 To help prevent personal injury use shims friction ma terial or constraints to prevent slippage of the base or load Do not off center loads on a cylinder The load can tip or the cylinder can kick out and cause personal in jury Do not use the locking collar on threaded piston as a stop The threads may shear resulting in...

Page 5: ...ther harmful elements When cylinder has not been used for a period of 4 months it should be connected to a pump and fully extended and then retracted a minimum of 5 times This cycle will lubricate the cylinder wall reduc ing the possibility of corrosion and damage there of How to remove faulty coupler If cylinder does not retract secure load by other means Open release valve of host pump to depres...

Page 6: ...Pump reservoir is low on hydraulic fluid Load is above the capacity of the system Cylinder is sticking or binding Fill and bleed the system Use the correct equipment Contact Service Center Cylinder moves slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder seals leaking Tighten Clean and replace if damaged Check pump operating inst...

Page 7: ...omponents of this kit are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description below 13 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 Model No Atd 5825 Part No Description Quantity 1 Dust Seal 1 2 Plunger 1 3 Bolt 1 4 Return Spring 1 5 Repair Kits O ring Back up ring and special w...

Page 8: ...Notes Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9044 www atdtools com ...

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