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Asycube 380 & 530

Operating Manual

000.101.151

Version: B

41

/

50

Step 3

Step 4

Carefully disconnect the
connectors from the electronics

Remove the old backlight
assembly (D)

Replace the complete backlight
assembly or only a backlight
board by unscrewing the 8
screws (E) (it may be necessary
to use a tool to detach the
backlight print)

Use a torx key size 10

(D)

(E)

530

380

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Summary of Contents for Asycube 380

Page 1: ...Asycube 380 530 Operating manual Document Asyril_ ASYCUBE 380_530_Operating_Manual_EN 000 101 151 Version B Date 23 07 2019 ...

Page 2: ... Permissible platform weight 12 Maximum plate displacement 12 Work surface 13 ELECTRICAL INTERFACES 14 Overview 14 Power connection 15 Fuse 17 Communication 18 Backlight synchronisation 18 Digital inputs 1 and 2 19 Digital output for hoppers 1 and 2 19 Purge connector Asycube 380 only 20 MECHANICAL INTERFACES 21 Attachment of the Asycube 21 ACCESSORIES AND OPTIONAL MODULES 22 Additional platform 2...

Page 3: ...ic maintenance schedule 32 Removing replacing the platform 33 Platform in purge configuration 35 Checking and cleaning the platform 36 Replacing ball joints Asycube 380 and 530 36 REPAIRS 39 Replacing installing the backlight for Asycube 380 and 530 40 Recover IP address using default IP address 44 TECHNICAL SUPPORT 47 For better service 47 Contact 47 5 ANNEXES 48 CE CERTIFICATE 48 ...

Page 4: ...ols are used DANGER Failure to observe the instruction may result in serious injury DANGER Failure to observe this instruction may result in electrocution or serious injury due to electric shock IMPORTANT Failure to observe this instruction may result in serious injury or damage to property NOTE The reader s attention is drawn to this point in order to ensure that the product is used correctly How...

Page 5: ...could result from electric shock Only authorised Asyril SA personnel are allowed to access these parts of the system for maintenance or for repair DANGER Do not plug or unplug cables of the system unless it is switched off DANGER Never modify the product Unauthorised modification may cause the product to malfunction resulting in injury electric shock fire etc DANGER Turn the machine off in the eve...

Page 6: ...far as the job allows a high pass filter at x nm depending on the colour see 2 5 2 under a fixed or adjustable connection between the source and the employee B When the implementation of the foregoing is not possible provide workers with goggles or a face shield suitable for blocking radiation beyond 700 nm C Prohibit or limit as much as possible direct access to the light source exposure in the a...

Page 7: ...Asycube 380 530 Operating Manual 000 101 151 Version B 7 50 Warranty information You will find all the Asyril warranty information duration scope of warranty in the general conditions of sale ...

Page 8: ...for Asycube 530 It consists of A A 3D vibrating platform B Electrical interfaces communication power supply I O C For more information on electrical interfaces of the Asycube please refer to section 2 3 Electrical interfaces on page 14 D An integrated backlight optional that allows easy recognition of the parts by a camera placed above Figure 2 1 Asycube feeder system overview For more information...

Page 9: ...hangeable backlight colour green red blue white infra red see additional information in section 2 5 2 green red blue white infra red see additional information in section 2 5 2 Independent vibrations in three orthogonal directions Interchangeable vibration surface For more information please refer to section 2 5 1 Additional platform For more information please refer to section 2 5 1 Additional pl...

Page 10: ... Asycube 380 Asycube 530 Footprint C 257 mm 374 mm D 498 5 mm 600 mm G 147 mm 100 mm Size of vibration platform A 254 mm 371 mm B 325 mm 427 mm E low frame travel 308 6 mm 320 8 mm E high frame travel 333 6 mm 345 8 mm F rest position 245 mm 255 mm Weight with platform and backlight 20 kg 31 kg ...

Page 11: ...ervice 2 On 24 V on backlight synchronisation input 3 On 24 V on input 1 4 On 24 V on input 2 5 On 24 V on output 1 6 On 24 V on output 2 7 On Platform vibrating 8 On 24 V on power input 9 On 24 V on S power input see 2 3 2 for more information 10 On Connection detected 11 Blinking Communication in progress 12 On 24 V on input purge Asycube 380 only 13 On 24 V on output purge Asycube 380 only Figu...

Page 12: ...e shock impact of the gripper may damage the surface of the platform Permissible platform weight Asycube 380 Asycube 530 Maximum weight of the frame platform assembly without components 4 kg 5 kg Maximum weight of components in addition to the maximum weight of the frame platform assembly 1 5 kg 2 kg Maximum plate displacement Asycube 380 Asycube 530 Maximum displacement x 8 mm 8 mm Maximum displa...

Page 13: ...01 151 Version B 13 50 Work surface The maximum dimensions of the work surface correspond to the size of the illuminated Asycube platform Asycube 380 Asycube 530 A 304 mm 403 mm B 233 mm 347 mm C 380 mm 530 mm Figure 2 4 Work surface B A C ...

Page 14: ...Digital input 2 D Digital and analogue output 1 for hopper E Digital and analogue output 2 for hopper F Power connection G Fuse H Ethernet connection RJ45 I Purge connector Asycube 380 only J Programming connection RJ12 K Reset IP address NOTE The cables are not part of the Asycube but can be ordered separately Please refer to chapter 2 5 3 Cables Figure 2 5 Asycube 380 electrical interfaces H A C...

Page 15: ...4 Not cabled Connector type on Asycube side Asycube 380 Harting 09 12 005 3004 Asycube 530 Harting 09 14 007 3001 Figure 2 7 Asycube 380 power connection Figure 2 8 Asycube 530 power connection NOTE Use a 20 A supply with a current reserve of 150 for 3 seconds The following two power supplies have been approved by Asyril PULS QS20 244 SIEMENS 6EP1336 3BA10 NOTE S power is the safety power for the ...

Page 16: ... relay Figure 2 10 Power connection with safety relay NOTE Both Power and S power can be connected to a single power supply or to two different power supplies The 0 V GND and Earth signals of the two supplies are connected inside the Asycube Backlight ASYCUBE 0 V DC 24 V DC 0 V power 0 V S power 24 V S power 24 V power 0 V DC 24 V DC Actuators Controller ASYCUBE 0 V power 0 V S power 24 V S power ...

Page 17: ...g Manual 000 101 151 Version B 17 50 Fuse Type of fuse Time delay fuse 16 A Figure 2 11 Asycube 380 fuse Figure 2 12 Asycube 530 fuse DANGER Switch off the system and disconnect the power supply before opening the fuse holder ...

Page 18: ...n on the procedure to restore the default IP address please see chapter 4 3 2 Backlight synchronisation A standard M8 3 pin cable is used to synchronise the camera s image acquisition with the Asycube backlight This cable must be connected as follows Pin Waveform Cable option 1 Not wired brown 3 0 V GND blue 4 24 V pulse illumination synch black Connector type on Asycube side M8 3P male Figure 2 1...

Page 19: ...DC Connector type on Asycube side M8 3P female Figure 2 14 Digital input 380 and 530 Digital output for hoppers 1 and 2 A standard M8 four pin male cable is used to transmit the digital output signal and analogue output signal to the hopper It must be connected as follows Pin Waveform Hopper 1 0 V GND Analogue output 1 2 0 10 V DC 3 0 V GND Digital output 1 4 24 V DC 500 mA Connector type on Asycu...

Page 20: ...ycube 380 only A standard M8 four pin male cable is used to transmit the signals with the purge system Pin Waveform 1 24 VDC 2 Digital input 24 VDC 3 0 V GND 4 Digital output 24 V DC 500 mA Connector type on Asycube side M8 4P female Figure 2 16 Purge connector Asycube 380 1 2 3 4 ...

Page 21: ... to the floor should be at least 200 kg Asycube 380 and 250 kg Asycube 530 in order to dampen some of the vibrations Notice Depending on the weight of the system to which the Asycube is secured the vibrations of the Asycube can interfere with the sensitive surrounding processes These interferences can be reduced using a solid support or by securing it to the floor Figure 2 17 Attachment of the Asy...

Page 22: ...pe of plate can be used for a large variety of components but mainly components with a flat surface allowing a stable resting position Grooves deep E g Screws rivets A structured platform with deep grooves is used to supply screw type components to be fitted vertically A platform with transverse grooves is used to supply components with a maximum length of 120 mm for Asycube 530 110 mm for Asycube...

Page 23: ...orces and improve component displacements on the surface They also improve the pick performance of the robot Holes E g Pin axis Holes are useful when cylindrical components are to be fed and presented upright NOTE For more information on these bespoke platforms please contact Asyril customer service The customer can also make their own platforms respecting the following dimensions Figure 2 18 Dime...

Page 24: ... 19 Dimension of platform 530 Backlight The following backlights are available Asycube 380 530 backlight Colour Wavelength Blue 465 nm Green 550 nm Infrared 850 nm Red 645 nm White 6500 K The backlight is supplied fitted when it is ordered at the same time as the Asycube ...

Page 25: ... When the platform A is fitted on the Asycube the system does not pose a risk for the operator Cables The following cables are available Product Power cable RJ45 Ethernet cable Synchro backlight cable Input cable Output cable NOTE For more information on these cables please contact Asyril customer service IMPORTANT There is NO suitable cable for the cable chains A ...

Page 26: ...0 Depending on list of products 10 litre HOPPER 110 VAC 60 Hz Asycube 380 15 litre HOPPER 230 VAC 50 Hz Asycube 530 15 litre HOPPER 110 VAC 60 Hz Asycube 530 These items comprise The hopper The linear vibrator Control unit The set of cables Wiring diagram The hopper is supplied with the controller and cables ready to be installed Depending on the model chosen the hopper should be supplied with 110...

Page 27: ...Manual 000 101 151 Version B 27 50 Controller mechanical interface The intensity of the hopper s vibrations can be adjusted using the potentiometer NOTE Position the controller in a location providing access to the potentiometer ...

Page 28: ...Asycube 380 530 Operating Manual 000 101 151 Version B 28 50 10 L hopper mechanical interface for Asycube 380 With hopper mounting kit as an option depending on product list Without hopper mounting kit ...

Page 29: ...Asycube 380 530 Operating Manual 000 101 151 Version B 29 50 15 L hopper mechanical interface for Asycube 530 ...

Page 30: ...left standing it should be in a horizontal position Do not climb on or place heavy objects on top of the shipping box The Asycube 380 is shipped in a cardboard box The Asycube 530 is shipped on a pallet The dimensions are as follows Asycube 380 Asycube 530 Dimensions 680x400xh450 mm 800x500xh550 mm Gross weight 28 kg 50 kg Table 3 1 Gross weight and dimensions of the product when packaged NOTE If ...

Page 31: ...face Installation environment The Asycube can be used under following conditions Protection rating IP50 Working temperature 5 C to 40 C Humidity 30 to 80 max non condensing WARNING Variations in humidity or temperature may affect the global performance of the Asycube Do not expose the Asycube to water or other liquids IMPORTANT Do not use the product in an atmosphere of corrosive gases Rust may fo...

Page 32: ...cube Maintenance IMPORTANT For any kind of maintenance always use Asyril products Periodic maintenance schedule Our products are largely maintenance free However simple inspections should be performed at regular intervals to ensure optimal performance and safety levels of our equipment Element Period Reference Cleaning the machine Weekly Visual inspection and cleaning the platform Weekly Section 4...

Page 33: ... sure that the backlight is off before removing the platform module Risk of crushing Be sure that the backlight is off before removing the platform module Step 1 Asycube 530 Unscrew the 8 M4 Allen screws completely A Asycube 380 Unscrew the 4 handle screws B Step 2 Remove the Asycube platform assembly A B ...

Page 34: ...50 Step 3 Take the platform out of the frame Step 4 Assembly Position the platform in the frame Position the assembly on the Asycube Asycube 530 Tighten the 8 bolts 2 2 Nm Asycube 380 Tighten the 4 handle screws securely by hand Figure 4 1 Remove the platform ...

Page 35: ...d remove the flank B Steps Step 2 Asycube 530 Fit the adapter piece C and secure it using 2 screws 0 6 Nm Asycube 380 Fit the adapter piece C and secure it using 4 screws 0 6 Nm The part C is available as an option Asycube 380 only Option to attach a purge tip to the base of the Asycube using 4 screws D 0 6 Nm Figure 4 2 Platform in purge configuration A A B C 380 530 D ...

Page 36: ...TANT Replace the surface if it is damaged to the extent that it obstructs the vision or behaviour of the parts Figure 4 3 Platform Replacing ball joints Asycube 380 and 530 Step 1 Remove the platform and completely unscrew the 4 nuts A whilst holding the hexagonal extension B Use size 13 and 17 open end wrenches Step 2 Remove the upper assembly B B A B ...

Page 37: ... end wrench whilst you loosen the ball joint D Step 4 Apply a drop of adhesive type Loctite 243 or similar to the outer thread of the new ball joint Securely tighten the new ball joint D BY HAND do not use a tool mounting bush extension whilst maintaining the axis C with a size 10 open end wrench C D D C ...

Page 38: ...ce the upper assembly B on the 4 ball joints and carefully align the holes opposite the threads Step 6 Apply a drop of adhesive type Loctite 243 or similar to the nuts Tighten 4 4 Nm the four nuts WHILST HOLDING the hexagonal extension H with a size 17 open end wrench B H ...

Page 39: ...nts which can be replaced directly by the customer For any other repair the product must be returned to the manufacturer IMPORTANT For any kind of repair always use Asyril products Table 4 2 Replaceable parts Part name Backlight assembly see 4 3 1 Platform and platform assembly see 4 2 2 Ball joints see 4 2 5 ...

Page 40: ...sources and other cables to the unit are disconnected before changing the backlight Material needed New backlight assembly ordered from Asyril Flat wrench size 5 5 Torx key size 10 Step 1 Unscrew the screws on both sides A and remove the two side covers Use a torx key size 10 Step 2 On both sides unscrew the four bolts B Use a flat wrench size 5 5 A B ...

Page 41: ...ully disconnect the connectors from the electronics Remove the old backlight assembly D Replace the complete backlight assembly or only a backlight board by unscrewing the 8 screws E it may be necessary to use a tool to detach the backlight print Use a torx key size 10 D E 530 380 ...

Page 42: ...ds respecting the position of the connector F and tighten the 8 screws 0 7 Nm Take care to remove the protective film on the underside of the backlight board Use a torx key size 10 Insert the backlight assembly G and align it with the support Tighten the four bolts H Use a flat wrench size 5 5 F G H 530 380 F ...

Page 43: ...ghten 1 3 Nm the screws on both sides Use a Torx key size 10 0 8 Nm Configure the Asycube with a new backlight colour You can set the colour of the backlight in the Asycube It is useful for example to be able to adapt interfaces depending of the colour or whether there is backlight or not With HMI To modify the parameter use the following procedure J A C B ...

Page 44: ...se to write this parameter you need to be logged in the firmware as integrator The password is 1234 For more information on the DLL please refer to the integration manual Using TCP commands To modify the parameter with TCP commands use this sequence of commands Command Function More information 1 wp7 1234 Login in integrator mode 2 wp97 x Write colour of backlight x 0 Green 1 Red 2 Blue 3 IR 4 UV ...

Page 45: ...button whilst you reconnect the power cable or you switch on the Asycube The Asycube will load the following default parameters at start up IP 192 168 127 254 SubnetMask 255 255 255 0 TCP port 4001 Step 3 Parameters in the memory can now be modified by direct access via Asycube commands by functions in dll or by Asycube configuration page in HMI see relative documentation for more detail A B ...

Page 46: ...t IP hole B and reconnect the power cable or switch on the Asycube The Asycube will load the following default parameters at start up IP 192 168 127 254 SubnetMask 255 255 255 0 TCP port 4001 Step 3 Parameters in the memory can now be modified by direct access via Asycube commands by functions in dll or by Asycube configuration page in HMI see relative documentation for more detail A B ...

Page 47: ...ons Before calling the support service note the following information for your system Serial number and product key for your equipment Software version Alarm or error message displayed on the screen Contact A wealth of information is available on our website www asyril com You can also contact us by mail or through our website contact form support asyril com 41 26 653 7190 ...

Page 48: ...Asycube 380 530 Operating Manual 000 101 151 Version B 48 50 5 Annexes CE certificate ...

Page 49: ...Asycube 380 530 Operating Manual 000 101 151 Version B 49 50 ...

Page 50: ...ycube 380 The following document is the property of Asyril S A and may not be copied or circulated without permission The information contained in this document is subject to change without notice for the purpose of product improvement Asyril SA Z I du Vivier 22 1690 Villaz St Pierre Switzerland Tel 41 26 653 71 90 Fax 41 26 653 71 91 info asyril com www asyril com ...

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