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Clean boiler chambers from smoke-black and pitch scurf once or twice a month. Clean the 

boiler when the fuel is completely burned and the boiler is cooled down to at least +40 °C. 

Clean  smoke-black  and  scurf  from  combustion  chambers  and  flue  walls  using  a  scraper 

and  metal  hog.  Clean  after  the  doors  of  the  combustion  chambers  are  open  and  caps  of  flue  upper   
openings  unscrewed  . When  finished,  check,  whether  no  ashes  or  smoke-black  fell  into  the  ventilator 
opening and tightly screw the caps of the flue openings. 

Control  water pressure in the heating system at least every two  weeks. If necessary, fill  it 

up. If the boiler is not being heated, drain the water off the system when air temperature is below 0 

°

C!

 

Emergency extinction of the boiler

 

If due to any reasons you must immediately extinct the heated boiler, by any means don’t 

pour water on the kindling wood! The boiler can burst. 

It is very convenient to use dry sand for emergency extinction. There should be ~50 kg of 

dry sand in the boiler room. Sand not only  well isolates burning firewood from the air oxygen but also 
cools  down  the  burning  zone.  Then,  when  the  boiler  cools  down,  sand  can  be  easily  cleaned  and 
removed. 
 

7. POSSIBLE DAMAGES

 

Damage 

Cause 

Ways of elimination 

1. The set temperature 
(power) cannot be 
reached  

-

 

Not enough water in the heating 
system; 

-

 

Thermo regulator or ventilator is 
broken; 

-

 

Bad quality fuel (high moisture 
content, very large firewood); 

-

 

Heating surfaces of the boiler are 
very impure;  

-

 

No traction in the chimney (impure) – 
the upper ignition is congested;  

-

 

Ceramic burner is foul.  

Fill up  
 
Replace 
 
Use dry fuel, split firewood  
 
Clean 
Clean 
Clean 
Clean 

2. Smoke breaks through 
the doors  

-

 

Tightening rope is damaged;  

-

 

Doors are leaky along the whole 
perimeter. 

 
 

-

 

No traction in the chimney 

Replace with a new one 
Adjust hinge supports and door 
lock (regulated screwing or 
unscrewing door hinge or lock 
screws)  
Clean. 

3. Ventilator isn’t 
operating  

-

 

Emergency thermostat went off 
(switch light of ventilator is off); 

 
 

-

 

Thermo regulator or ventilator is 
broken;  

-

 

Disconnection of electricity supply.  

Call representatives of the service 
company; turn on after indication of 
the causes (see section 5)  
Replace 
 
Check electric fuses of the building, 
call the electrician  

Summary of Contents for G-100 MES

Page 1: ...62161 Alytus Ulonų 33 Lithuania tel 370 315 75449 fax 370 315 75352 HEATING BOILERS Astra G 18MES Astra G 25MES Astra G 31 5MES Astra G 40MES Astra G 50MES Astra G 80MES Astra G 100ES MANUAL OF INSTALLATION AND EXPLOITATION 2011 ...

Page 2: ...t connection cable from damages 1 10 Monitor operation of temperature regulation devices and manometer readings If notice an abnormal boiler operation stop heating and eliminate damages 1 11 Kindle the boiler and put the firewood into the boiler only as indicated in section 6 of this passport 1 12 Keep children away from the boiler Only adults can serve the boiler 1 13 Before kindling the boiler c...

Page 3: ...g frame and polyethylene film and unscrew bolts of boiler fastening to the packaging base Take off the boiler from the packaging base WARNING Opening the doors of the boiler check if all tools listed in the section THE BOILER KIT are there Check if painted surfaces haven t been damaged components not battered control and regulation equipment not broken during transportation If notice any inadequac...

Page 4: ...essel is installed at the highest point of the heating system it should be disconnected from the system and an automatic air escaper installed instead as well as a closed expansion vessel at the boiler see fig 4 There must be no shut off valves between the boiler and safety valve The technical characteristics of the safety valve Instrument Technical characteristics Type of boiler Safety valve Conn...

Page 5: ...nd closer to the chimney pot Leave at least 600 mm gap between the back wall of the boiler and building structure for boiler servicing and cleaning The smallest distance between a lateral wall of the boiler and building structure is 400 mm If building structure is of the flammable materials this distance should be doubled At least 800 mm gap should be left from the other side of the boiler to have...

Page 6: ...prepared and too damp firewood Recommendations for firewood preparation Put split firewood into well ventilated and if possible well sun lightened place Firewood should be well protected from rain and snow stow the split firewood with sufficient gaps in between in order for a freely circulating air to withdraw the moisture evaporated from the firewood there should be a sufficient space atop of the...

Page 7: ...cal description of the electronic regulator Emergency thermostat of the water temperature safety switch 95 o C If the water temperature due to the unforeseen reasons exceeds the maximal allowable limit safety thermostat emergency switch switches off the ventilator of the air supply Combustion intensity will decrease and the temperature of water will drop When the emergency thermostat comes into ac...

Page 8: ...d not only well isolates burning firewood from the air oxygen but also cools down the burning zone Then when the boiler cools down sand can be easily cleaned and removed 7 POSSIBLE DAMAGES Damage Cause Ways of elimination 1 The set temperature power cannot be reached Not enough water in the heating system Thermo regulator or ventilator is broken Bad quality fuel high moisture content very large fi...

Page 9: ... pressure of boiler bar 4 0 4 0 4 5 4 5 4 5 4 5 4 5 Max allowable water temperature in the boiler O C Max allowable working water temperature in the boiler O C 108 95 108 95 108 95 108 95 108 95 108 95 108 95 Electric characteristics voltage V frequency Hz 220 50 220 50 220 50 220 50 220 50 220 50 220 50 used power W 50 50 50 50 80 80 80 Level of electric protection of boiler Dimensions height mm ...

Page 10: ...stallation and the first kindling and regulation works One year guarantee is given to the boiler ventilator thermo regulators and door stuffing tightening ropes 2 Guarantee validation conditions guarantee is valid from the boiler selling date guarantee is valid if the boiler is installed connected to the heating system and exploited under the requirements of this passport 3 Guarantee is not applie...

Page 11: ... No Selling date place seal Seller s name surname signature BOILER START UP AND ADJUSTMENT CARD Start up adjustment date Start up and adjustment performing company Certificate No Employee s name surname signature Employee s qualification certificate No ...

Page 12: ......

Page 13: ...ASTRA G 100 MES 810 1230 1590 1220 185 115 1200 180 G2 1 Frame 12 Damper hinge of upper combustion chamber 2 Combustion chambers opening the flue 3 Ceramic shell 13 Control panel 4 Air path with ventilator 14 Outlet of water 5 Ceramic edge 16 Flue cleaning cap 6 Flue 17 Adjustable legs 7 Sensors of the thermoregultors and 18 Connection of the cooling serpentinre emergency thermostate 19 Nozzle of ...

Page 14: ...tribution scheme Scheme for the wunection of serpertine of emergency cooling Filter To sewage Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C Sensor of Thermostatic Safety valve Astra G 31 5 Thermical sofety valve Water from the watersupply sistem pressure is 2 6 bar Temperature 10 15 0 C To sewage Filter Astra G 40 ...

Page 15: ...L13 L2 N L13 L14 PE PE PE KM 220 V PE M F SK S2 S1 KR L1 L 5 pic Electric scheme electronic control S1 lilet switch R595KMET2F S2 ventiliator switch R392KYFT2C SK emergency thermostat LA322 96111338 F safety plug 2A M1 ventiliator GR03710 L25X0E12 03 KM syocket connection KR controller KR 4 ...

Page 16: ...d their position in heat boiler No Ceramic Type of heat boiler insert G 31 5 G 40 1 1 Burner ŠK 23 07 001 1 0 2 ŠK 50 07 001 0 1 2 Chopper ŠK 23 00 006 1 0 ŠK 50 00 010 0 1 3 Segments 3 G 18 00 004 2 0 G 18 00 004 01 0 2 ...

Page 17: ...m thwart this product designated comply with the conditions of the following 1 Requirements of the directives 97 23 EC p2 3 2006 95 EC These standards were applied for the above mentioned products EN 303 5 EN 12828 EN 60335 1 EN 60529 Procedure of conformity evaluation according to regalement 97 23 EC 2 3 is executed by TÜV Thüringen Certification No 0662 0373 05 No 0662 0528 06 Alytus 2009 date V...

Page 18: ...erature of the water in the boiler For the change of the temperature it is necessary to press and to keep the related key for the increasing for decreasing After the few seconds after the last press of the key the set temperature is saved and the indicator starts to show the measured temperature of the water when indicator shows the set temperature there is a point lighting near the digits when in...

Page 19: ...e or electric heating If there is installed electric heating it can be swicthed off automaticaly when the boiler is on the mode heating off In order to activate or desactivate this control it is necessary to keep pressed the key P 7 There will apear On at the indicator activated ir OF switched off The servicing personnel set the temperatures of switching on off for the electric heating referring t...

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