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D. Open and close valve to check for possible obstruction to travel.

E. Check tightness of packing gland on the hinge pin.

7. REPAIRS

The following general instructions are offered to make limited repairs to the valve.  
For major repairs, contact an  authorized 

WILLIAM E. WILLIAMS VALVE 

CORPORATION

 

Distributer

  for  special  instructions.  Always  give  the 

information shown on the identification plate affixed to the valve. 

A. When holding a valve in a vise to work on it, always put the valve ends against the

vise jaws.  Never hold the valve with the vise jaws pressing against the valve body
since this will cause distortion.

B. Replacing Bonnet Gasket –

1. Isolate and de-pressurize valve prior to attempting to disassemble valve.

2. Mark the body and bonnet flanges so they may be mated in the same position

when reassembled.

3. Valves having large or heavy top works will require the use of a hoist or crane

to support and lift the top works away from the valve body.

4. Loosen the bonnet joint and lift the bonnet and top works away from the body

in a direct straight line.

5. Reassemble in reverse order of above instructions.

6. Prior to re-pressurizing the valve, recheck the tightness of the body/bonnet

joint.

C. No periodic maintenance is necessary besides routine inspections.  If gasket leaks

are detected, correct using the following procedure:

1. Disassemble all cover bolts and nuts.

2. Check that the hinge, nut, and pin are in good condition and firmly connected.

Replace damaged parts as necessary.

3. Lift and remove the disc-hinge assembly.  Movement should be free and not

hindered by any malfunction of the hinge pin.  Where disc travel is not
sufficiently smooth, remove plugs or blind flanges and then remove hinge pin.
Check surface for seizure marks.  If marks are less than 0.8 mm (1/32”); re-
machine hinge pin and re-assemble, if marks are greater than 0.8 mm (1/32”)
a new hinge pin is necessary.  When reassembling hinge pin, it is
recommended that the disc be removed by loosening nut.

INSTALLATION, OPERATION AND 

MAINTENANCE MANUAL

 

263 Cox Street

Roselle, New Jersey 07203

ESOV(

EMERGENCY SHUTOFF VALVES

)

 

 1 800 

899-0553

 

  

sales

@

aa-fs.com

www.

assuredautomation

.com

Doc No.IOM 2010 

 Rev 

01 

Summary of Contents for ESOV

Page 1: ...gs should never be placed around the handwheel stem or gland adjustment parts Protect valve ends by leaving end protectors in place until their removal is necessary Valves are shipped in the open or closed position depending on the valve type to protect seating surfaces and should be left in these positions if possible until completion of installation Check valves will be shipped with material blo...

Page 2: ...t 2 Install the valve with flow in the proper direction with regard to valve internals and flow indicators on the valve body 3 Handle valve only with apparatus that will adequately support it using a safe and proper technique 4 Install the valve using good piping practices as governed by the applicable code or specification 5 ESOVs are usually shipped with disc blocked to prevent damage in shippin...

Page 3: ...to check on a periodic basis are A Glands should be kept tight to prevent leakage Avoid over tightening stuffing nuts or stuffing box packing This excessively compresses the packing which considerably shortens its life and increases operating torque The gland should be only as tight as is necessary to seal B Observe valve for leakage taking special note of the body bonnet joint area the end connec...

Page 4: ...and lift the bonnet and top works away from the body in a direct straight line 5 Reassemble in reverse order of above instructions 6 Prior to re pressurizing the valve recheck the tightness of the body bonnet joint C No periodic maintenance is necessary besides routine inspections If gasket leaks are detected correct using the following procedure 1 Disassemble all cover bolts and nuts 2 Check that...

Page 5: ... 8 mm 1 32 and found on the entire seal surface a new seat is required To replace the seat use preferably a pneumatic tool with a shape to match the dimensions of the valve seat It is recommended that an anti seizing compound be used when installing the replacement seat to make threading it in to the body easier CAUTION Always be sure that the valve is de pressurized and isolated prior to performi...

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