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11. 

MAINTENANCE:

 

 

A 9 volt battery provides power for each of the LCD digital meters.  To increase battery life, turn the meters off 
when the tester is not in use. 

 

To replace the instrument batteries, turn the power switch to the OFF position.  Remove the two screws on the 
battery cover in the back of the cabinet.  Replace both batteries with fresh alkaline batteries and replace the cover. 
 

 

WIRING DIAGRAM 

 

-

+

IN

+

+

CARBON PILE

SHUNT

AMMETER

VOLTMETER

NEG. CLAMP (-)

BLACK

POS. CLAMP (+)

RED

YELLOW

GRAY

WHITE

BROWN

WHITE

WHITE

ORANGE

BLUE

WHITE

RE

D

RED

BLACK

 

 

MODEL 6039 PARTS LIST 

 

 

Load Knob .......................................................... 610809 
 
Ammeter ............................................................ 610810 
 
Voltmeter ............................................................ 610811 
 
Carbon Pile Assy. .............................................. 610812 
 
Handle ................................................................ 610813 

DC Cables .......................................................... 610311 
 
Carbon Stack ..................................................... 610816 
 
Switch ................................................................ 610291 
 
Ceramic Tube..................................................... 610817 
 
Battery Holder Assy. .......................................... 611450 
 

 

 

ASSOCIATED EQUIPMENT CORPORATION 

5043 Farlin Avenue 

St. Louis, MO 63115 

Tel. (314)385-5178 Fax. (314)385-3254 

www.associatedequip.com

 

 

W2040 

REV. 20160812 027-0581 

Summary of Contents for 6039

Page 1: ...harged or tested 3 WARNING RISK OF EXPLOSIVE GASES a WORKING IN VICINITY OF LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR TESTER YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY b To reduce risk of battery explosion follow these instructions and those published by...

Page 2: ...ry For maximum life we recommend that the carbon pile never be heated until it is red hot This can be easily seen by looking in the unit when running a test A red glow will indicate that the discs are so hot that the binders which hold the carbon granules together are burning and deteriorating This will lead to a deterioration of the discs which will be exhibited by the surfaces of the disc turnin...

Page 3: ...re of the battery b Check the chart in the load test section for minimum acceptable voltage for a battery of the determined temperature c Apply a load to the battery for 15 seconds while holding the voltage at the minimum acceptable level determined in step b d At the end of 15 seconds read the current applied to the battery Multiply by two to get the CCA rating of the battery Do not exceed 300 Am...

Page 4: ...e batteries and replace the cover WIRING DIAGRAM IN CARBON PILE SHUNT AMMETER VOLTMETER NEG CLAMP BLACK POS CLAMP RED YELLOW GRAY WHITE BROWN WHITE WHITE ORANGE BLUE WHITE RED RED BLACK MODEL 6039 PARTS LIST Load Knob 610809 Ammeter 610810 Voltmeter 610811 Carbon Pile Assy 610812 Handle 610813 DC Cables 610311 Carbon Stack 610816 Switch 610291 Ceramic Tube 610817 Battery Holder Assy 611450 ASSOCIA...

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