background image

3

20.

LENGTH OF CHARGE

a.

Test the battery for state of charge.  Do not charge if it is over 75% charged or the battery is determined to be defective.

b.

Set beginning amps charge rate for size of battery and state of charge per charts

c.

Charge for length of time per charge,

d.

Discontinue charge when the specific gravity of electrolyte reaches 1.260 or above.  A temperature compensating hydrometer should
be used for this reading.  Discontinue charge if the battery begins to gas excessively or when the temperature of the electrolyte
reaches approximately 120

E

F.  Do not overcharge batteries.  Overcharging results in excessive water loss and eventual damage to

the battery.

ASSEM
BLY
INSTR
UCTIO
NS

Remove the handle from the back of charger and attach in a upright position using the four screws provided.

OPERATING INSTRUCTIONS
CAUTION

 - This battery charger must be fully assembled before operating.  Failure to do so may result in risk of injury.

USE OF INSTRUMENT PANEL:

The MINUTES CHARGE timer has an OFF position, a CONTINUOUS CHARGE position and a timed charge range from 0
to 90 minutes.

a.

OFF"

F

"

 - Always make sure the timer is in the OFF "O" position before connecting or disconnecting the clamps from

the battery.  The charger will not charge with the timer in this position.

b.

CONTINUOUS CHARGE"I"

 - This position is used for slow charging or parallel charging, the timer will not shut the charger OFF while

in this position.  Do not use this position for fast charging.

c.

0 to 90 MINUTES TIMED CHARGE

 - The timer will automatically turn the charger off at the end of the pre-set charging time.  Turn the

timer past 20 before setting the desired time.

TO CHARGE BATTERIES

Make the connections to the battery per the instructions in the previous sections.
Determine if the battery is 6, 12 or 24 volt and then set the CHARGE VOLTAGE switch to 6 for a 6 volt battery, 12 for a 12 volt battery or
24 for a 24 volt battery.  Turn the timer on.  The Ammeter will show the amount of current delivered to the battery.  Length of charge
should be per the above chart and instructions.
Turn the switch to OFF "

F

" and remove the AC power cord from the electric outlet before disconnecting the DC clamps.

BOOST STARTING

Turn off all lights and accessories in the stalled vehicle.
Connect the charger to battery per previous instructions.  Charge the battery for at least five minutes before attempting to start the
vehicle.
Start the vehicle with the charger connected to the battery.  Follow the duty cycle on the unit.
NOTE: Do not crank the engine more than 20 seconds in any five minute period; excessive cranking may overheat and damage the
starter.
If the vehicle fails to start, while waiting for the starter to cool, allow the charger to continue to charge the battery.

Summary of Contents for 6023

Page 1: ...n vicinity of the battery Review cautionary markings on these products and on the engine 13 PERSONAL PRECAUTIONS a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touchin...

Page 2: ...terminal h See the operating instructions for length of charge information 18 FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE A SPARK NEAR THE BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY a Check the polarity of the battery post The POSITIVE POS P usually has a larger diameter than the NEGATIVE NEG N post b Attach at least a 24 inch long 6 gauge AWG...

Page 3: ...ion b CONTINUOUS CHARGE I This position is used for slow charging or parallel charging the timer will not shut the charger OFF while in this position Do not use this position for fast charging c 0 to 90 MINUTES TIMED CHARGE The timer will automatically turn the charger off at the end of the pre set charging time Turn the timer past 20 before setting the desired time TO CHARGE BATTERIES Make the co...

Page 4: ...o the lowest rate for the voltage of battery being charged 5 Charge the battery at this low rate until the electrolyte reaches the fully charged state as described in the tables in your instruction manual This may take as long as two or three days NOTE SOME BATTERIES MAY BE SO BADLY SULFATED THEY CAN NOT BE RESTORED TO A NORMAL OPERATING CONDITION REGARDLESS OF THE RATE OF CHARGE OR THE LENGTH OF ...

Page 5: ...TRATION LISTING 27 549E MAN FIG FILE NAME DESCRIPTION 1 LOGO EPS ASSOCIATED LOGO 2 PLUG ENG PLT GROUNDING ADAPTER ENGLISH 3 ENGLSTBL PLT CHARGE RATE TABLE ENGLISH 4 8440 PLT 8400A CABINET 5 A4383E PLT 6023 WIRING DIAGRAM ENGLISH ...

Reviews: