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IMPORTANT: PLEASE READ BEFORE INSTALLING THE PANIC DEVICE  

                                                                           

The following instructions will decrease your chances of experiencing problems during 

the installation and ensure a smooth, trouble-free operation of the Panic Device.

PDU8500 Series Panic Device

Copyright © 2020-2021, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole  

or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.

Summary of Contents for PDU8500 Series

Page 1: ...ng the installation and ensure a smooth trouble free operation of the Panic Device PDU8500 Series Panic Device Copyright 2020 2021 ASSA ABLOY Accessories and Door Controls Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group Inc is prohibited ...

Page 2: ...2 Panic Device Installation 6 2 2 1 Install Panic Device on Door 6 2 2 2 Install Alignment Bushing and Spacer 6 2 2 3 Install Mating Pull 7 2 2 4 Install Actuator Post Assembly 7 2 2 5 Install Vertical Door Mount 7 2 2 6 Install Horizontal Door Mount 8 2 2 7 Install Horizontal Door Mount Deco End Cap Option 8 2 2 8 Install Panic Device on Door 9 2 2 9 Horizontal End Threadlocker and Lube Applicati...

Page 3: ...oydooraccessories us Resource Library Product Templates Rockwood Templates Architectural Line If you have questions please contact us at 800 458 2424 1 1 Description The tools and supplies listed below are necessary to complete the installation of the Panic Device 1 2 Tools and Supplies Tools Allen wrenches 5 64 5 32 1 8 3 16 1 4 Latch and Actuator Gauge Spanner Wrench Wrench 7 16 Supplies include...

Page 4: ...s in the un dogged position Refer to Introduction page 3 Most of the hardware will be reused Do not discard any parts at this time Remove the Shipping Board from the shipping crate Make sure that the Vertical Door Mount Assembly Actuator Post Cylinder Housing Assembly and Horizontal Door Mount Assembly are still attached to the Shipping Board when removing from the crate 2 1 2 Remove Panic Device ...

Page 5: ...ng Board Interior Pivot Bracket Post Panic Device Set Screws 5 Shipping Board Metal Washer Alignment Bushing and Spacer Mating Pull Conehead Union Unscrew and remove the Conehead Union 5 16 18 Remove the Deco End Cap Remove the Metal Washer Alignment Bushing and Spacer 2 1 3 Remove Horizontal Door Mount Unscrew and remove the Conehead Union 5 16 18 Remove the Metal Washer and Alignment Bushing and...

Page 6: ...Door Bushing CAUTION Make sure to contain the Spring inside the Spring Tube Spring Flat Head Socket Cap Screw Spring Tube Spring Actuator Post Assembly Mating Pull Assembly Holes in Door Push Rod You can adjust the Alignment Bushing and Spacer by rotating it Make the necessary adjustment to get equal spacing between the sides of the Actuator Post Assembly and the tube opening 2 2 2 Install Alignme...

Page 7: ...Make sure that the Spring Tube Spring and the Push Rod are inserted into the Actuator Post Assembly Door Flat Head Socket Cap Screw Spring Tube Spring Actuator Post Assembly Mating Pull Assembly Cylinder Housing Push Rod Place one side of Alignment Bushing and Spacer in the hole of the door When placing the other side of the Alignment Bushing in the hole of the door orient the pin and push into ot...

Page 8: ...t CAUTION Depending on weatherstripping extra metal washers provided may be required 2 2 7 Install Horizontal Door Mount Deco End Cap Option Place one side of Alignment Bushing and Spacer in the hole of the door When placing the other side of the Alignment Bushing in the hole of the door orient the pin and push into other side of spacer Apply a small drop of Threadlocker to the threads of the Stud...

Page 9: ... C Door Synthetic Multi Purpose Grease Set Screw Pin Interior Horizontal Post Set Screw Pin Interior Horizontal Post Panic Device Assembly Panic Device Assembly Door 2 2 9 Horizontal End Threadlocker and Lube Application Remove the Set Screw Pin and move the Panic Device Assembly to the side to allow access to the Interior Horizontal Post hole Apply Synthetic Multi Purpose Grease pea size to the i...

Page 10: ... fit 3 Latch Door Stop Adjustment Cylinder Recommendations 3 1 Installation and Adjustment of Door Stop Strike INSTALLATION Attach the strike to the header using the Socket Cap Screws 5 16 18 Close the door The door should come to rest on the rubber stop pads There should be approximately 1 16 play between the latch face and the strike face The retractable latch should automatically move upward an...

Page 11: ...LOY Inc is prohibited 11 USING THE LATCH AND ACTUATOR GAUGE Figure 3 2 If small side of Gauge does not fit remove any shims added or adjust door to make gap larger Latch Actuator Gauge 3 1 Installation and Adjustment of Door Stop Strike Continued Figure 3 3 If large side of Gauge does fit add provided shims to bring strike closer to tube ...

Page 12: ...irection to get the height adjustment required Turn in the counter clockwise direction to increase the height Turn in the clockwise direction to decrease the height Make sure that both of the holes are aligned Apply Threadlocker to the screw before it is replaced After the height adjustment is made replace the Flat Head Screw 6 32 CAUTION If the screw is not replaced the latch may rotate This may ...

Page 13: ... equals approximately 0 042 inches Figure 3 5 Figure 3 6 Figure 3 7 Gauge lines on Latch 3 2 Latch Adjustment for Proper Engagement with the Strike Continued 3 3 Cylinder Recommendations Company Product S Compatible Cam YALE Standard K660 2153 1108 2160 1161 SARGENT 41 thru 44 112 CORBIN RUSSWIN 10 Series A04 A62 SCHLAGE 20 26 80 91 conventional SFIC FSIC K510 L583 B502 BS20 ASSA 9851 4 8851 4 E65...

Page 14: ... a soft cloth and mild soap and water Never use brass polish or an abrasive cleaner unless you intend to remove all clear coat and totally refinish the product RPC Red Powder Coat Use a soft cloth and mild soap and water Never use brass polish or an abrasive cleaner unless you intend to remove all clear coat and totally refinish the product WPC White Powder Coat Use a soft cloth and mild soap and ...

Page 15: ...le Electric Strike 4x SHCS 5 16 18 for Double Electric Strike All Double Electric Strike CAUTION Make sure the following maintenance steps are completed before operating the Panic Device Refer to the appropriate sections of this Panic Device manual for Threadlocker and Lube applications and their locations 4 3 Mechanical Maintenance Threadlocker is applied to the following parts Part Description C...

Page 16: ... prohibited USA ASSA ABLOY Architectural Accessories Group Rockwood PA 15557 P 800 458 2424 www assaabloydooraccessories us Canada ASSA ABLOY Door Security Solutions Vaughan ON L4K 4T9 P 800 461 3007 30072 04 21 The ASSA ABLOY Group is the global leader in access solutions Every day we help people feel safe secure and experience a more open world ...

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