Assa Abloy Access 3 Technical Manual Download | Manualshive

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The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.

Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

32

ML2067

ML2000 Parts Manual

Apartment or Dormitory

ITEM NO.

PART NUMBER

DESCRIPTION

SELLABLE

1

820F268

Case & Front SA, Standard

No

2

700F278

Cap, Case Standard

No

3

700F748

Lever, Stop

Yes

4

Hub (Cap Side)

Yes

820F068

Lever

853F068

Knob

5

Hub (Case Side)

Yes

820F078

Lever

853F078

Knob

6

684F055

Stop

Yes

8

813F505

Hub, Turnpiece Standard

Yes

9

688F177

Latchbolt Sub-Assembly, Standard

Yes

10

702F987

Deadbolt, Standard

Yes

11

701F228

Spring, Deadbolt

Yes

12

602F198

Lever, Deadlocking

Yes

13

700F907

Spring, Deadlocking Spring

Yes

14

403F677

Latch, Axuiliary

Yes

15

678F548

Lever, Auxiliary

Yes

16

678F677

Spring, Auxiliary Lever

Yes

17

820F148

Lever, Hub Assembly With Hook

Yes

20

820F048

Spring, Hub Lever

Yes

21

701F748

Lever, Cylinder Latch Lever

Yes

23

436F177

Ring, Retaining

Yes

25

461F012 - 26

Toggle Sub-Assembly

Yes

26

402F637

Spring, Toggle

Yes

27

402F617

Toggle Spring Seat

Yes

28

466F229

Spacer, Square

Yes

29

404F858

Spring, Lever Return

Yes

30

402F738

Bracket, Cylinder Set Screw

Yes

31

404F868

Bracket, Align

Yes

34

684F188

Screw, FHUM-PH-TITE #8-32 x 3/8"

Yes

35

Spacer, Hub

Yes

684F119

Lever

853F089

Knob

36

684F129

Spacer, Lever Return Spring

Yes

37

684F067

Screw, Stop

Yes

44

700F957

Spring, Cylinder Latch Lever

Yes

See page 53

402F29 FIN*

Armored Front

Yes

See page 52

236L72018

Std. Strike

Yes

See page 74

429F41 FIN*

Mortise Lock Mounting Packet

Yes

*Specify finish

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Summary of Contents for Access 3

Page 1: ...Key Systems Technical Manual...

Page 2: ...16 Cylinder Parts AS 1601 Series Mortise Hotel 17 Cylinder Parts AHS 1700 Series Mortise 18 Cylinder Parts AHS 1701 Series Mortise Hotel 19 Cylinder Parts AP 8500 Series LFIC Cores 20 Cylinder Parts A...

Page 3: ...ide bar locking with unique angled bottom pins that provide end users with geographical exclusivity Cylinders provide protection against bumping and picking Because of its superior key control and pat...

Page 4: ...0 210 763F012210 BU 8 0 240 763F012240 BU 9 0 270 763F012270 BU 10 0 300 763F012300 BU 11 0 330 763F012330 BU 12 0 360 763F012360 Size Length Part No 0 201 763F002213 1 231 763F002243 2 261 763F002273...

Page 5: ...P Size Length Part No Top 1 0 030 763F012030 Top 2 0 060 763F012060 Top 3 0 090 763F012090 Top 4 0 120 763F032120 Top 5 0 150 763F037150 Top 6 0 180 763F037180 Top 7 0 210 763F032210 Top 8 0 240 763F0...

Page 6: ...92 CW 1012 DJ 1 AP Tiger Shark N A DSD391 CW 90MC STD AS AHS Tiger Shark N A DSD392 CW 1012 DJ 1S AP Blue Shark N A DSD391 CW 90MC STD AS AHS Blue Shark N A DSD392 CW 1012 DJ 1S ITL Machines Access 3...

Page 7: ...TP 10 MINUS Plug Total Fixed Core and LFIC Chambers 1 2 5 6 Master Pin MP Deepest Minus Shallowest Operating Cut Plug Total MP BP Instructions LFIC Control Chambers 3 4 Bottom Pin shallowest operating...

Page 8: ...uction master keys are to be specified and ordered separately Construction master keyed orders will have all change keys shipped separately from hardware Construction master keying is not available wi...

Page 9: ...l Emergency key Key in lever cylinders example Keyway 6Pin 38 E6 AS60 Back Side Stamping Options Key set VKC1 standard unless otherwise indicated System registry number will be stamped on master keys...

Page 10: ...Access 3 Key decoder part number 756F937 PK 30 MASTER Master Pinning Kit The PK 30 MASTER Master Kit includes all pins needed to re pin AP AS and AHS cylinders The kit includes 100 each of AP bottom...

Page 11: ...d 758F11MFIN Shell finishes 605 606 611 612 613 618 619 622 625 626 629 630 722 BSP WSP Shell SA Slotted 758F14MFIN 3 Bottom Pins 763F002 4 Master Build Up Pins 763F012 5 Top Pins 763F027 6 Tumbler Sp...

Page 12: ...22 BSP WSP Shell SA Slotted 758F15MFIN 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 75...

Page 13: ...Shell SA Slotted 758F16MFIN 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build Up Pins 757F012 5 Top Pins 757F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Pl...

Page 14: ...FIN 1 3 4 2 Shell SA 757F68MFIN 1 1 4 Shell finishes 605 606 611 612 613 618 619 622 625 626 629 630 722 BSP WSP 757F78MFIN 1 3 8 757F88MFIN 1 1 2 757F98MFIN 1 3 4 3 Bottom Pins 763F002 4 Master Build...

Page 15: ...FIN 1 1 4 Shell finishes 606 606 611 612 613 618 619 622 625 626 629 630 722 BSP WSP 3 Bottom Pins 763F002 4 Master Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 C...

Page 16: ...shes 605 606 611 612 613 618 619 622 625 626 629 630 722 BSP WSP 757F79MFIN 1 3 8 757F89MFIN 1 1 2 757F99MFIN 1 3 4 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build U...

Page 17: ...WSP 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Cam See Access 3 Catalog 9 Cam Reta...

Page 18: ...606 611 612 613 618 619 622 625 626 629 630 722 BSP WSP 757F80MFIN 1 3 8 757F90MFIN 1 1 2 758F00MFIN 1 3 4 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build Up Pins 76...

Page 19: ...m Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F722 8 Cam See Access 3 Catalog 9 Cam Retainer 756F838...

Page 20: ...06 626 2 Core 763F58MFIN Core finishes 606 626 3 Control Sleeve 763F572 4 Bottom Pins 763F002 5 Master Build Up Pins 763F012 6 Top Pins 763F012 7 Tumbler Springs 763F617 8 Spring Cover 756F722 9 Retai...

Page 21: ...606 626 3 Control Sleeve 763F572 4 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 5 Master Build Up Pins 763F012 6 Top Pins 763F012 763F03M 7 Tumbler Springs 763F617 8 Spring Cover...

Page 22: ...es 606 626 3 Control Sleeve 763F572 4 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 5 Master Build Up Pins 763F012 6 Top Pins 763F012 763F03M 7 Tumbler Springs 763F617 8 Spring Cov...

Page 23: ...omments 1 Plug SA 758K20MSECFIN Plug finishes 606 626 2 Shell 758F212 3 Bottom Pins 763F002 4 Master Build Up Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin...

Page 24: ...hell 758F212 3 Bottom Pins 763F002 4 Master Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece 775F958 2501 031 Cy...

Page 25: ...3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap P...

Page 26: ...ins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece 775F958 2601 031 Cylinder 585F338 2601 034 Cylinder 11 Cylinder...

Page 27: ...2 3 Bottom Pins L 763F042 Bottom Pins C 763F052 Bottom Pins R 763F062 4 Master Build Up Pins 763F012 5 Top Pins 763F03M 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap...

Page 28: ...Pins 763F012 5 Top Pins 763F027 6 Tumbler Springs 763F617 7 Spring Cover 756F858 8 Cap Pin Spring 585F327 9 Cap Pin 585F312 10 Tailpiece 775F958 2701 031 Cylinder 585F338 2701 034 Cylinder 11 Cylinde...

Page 29: ...29 Notes Technical Manual...

Page 30: ...30 Notes Technical Manual...

Page 31: ...31 Notes Technical Manual...

Page 32: ...Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or pa...

Page 33: ...Cylinders Keying Parts Service Manual...

Page 34: ...Cylinder Manual...

Page 35: ...Cylinder Manual...

Page 36: ...Table of Contents Cylinder Manual...

Page 37: ...2 Unit 1 Required Reading Cylinder Manual...

Page 38: ...3 Unit 1 Required Reading Cylinder Manual...

Page 39: ...4 Unit 1 Required Reading Cylinder Manual...

Page 40: ...5 Unit 1 Required Reading Cylinder Manual...

Page 41: ...6 Unit 1 Required Reading Cylinder Manual...

Page 42: ...7 Unit 1 Required Reading Cylinder Manual...

Page 43: ...8 Unit 1 Required Reading Cylinder Manual...

Page 44: ...9 Unit 1 Required Reading Cylinder Manual...

Page 45: ...10 Unit 1 Required Reading Cylinder Manual...

Page 46: ...11 Unit 1 Required Reading Cylinder Manual...

Page 47: ...12 Unit 2 Keys Key Blanks Cylinder Manual...

Page 48: ...13 Unit 2 Keys Cylinder Manual...

Page 49: ...14 Unit 2 Keys Cylinder Manual...

Page 50: ...15 Unit 2 Keys Cylinder Manual...

Page 51: ...16 Unit 2 Keys Cylinder Manual...

Page 52: ...17 Unit 2 Keys Cylinder Manual...

Page 53: ...18 Unit 2 Keys Cylinder Manual...

Page 54: ...19 Unit 2 Keys Cylinder Manual...

Page 55: ...20 Unit 2 Keys Cylinder Manual...

Page 56: ...21 Unit 2 Keys Cylinder Manual...

Page 57: ...22 Unit 2 Keys Cylinder Manual...

Page 58: ...23 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 59: ...24 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 60: ...25 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 61: ...26 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 62: ...27 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 63: ...28 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 64: ...29 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 65: ...30 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 66: ...31 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 67: ...32 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 68: ...33 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 69: ...34 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 70: ...35 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 71: ...36 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 72: ...37 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 73: ...38 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 74: ...39 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 75: ...40 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 76: ...41 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 77: ...42 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 78: ...43 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 79: ...44 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 80: ...45 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 81: ...46 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 82: ...47 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 83: ...48 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 84: ...49 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 85: ...50 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 86: ...51 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 87: ...52 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 88: ...53 Unit 3 Cylinder Construction and Combinating Cylinder Manual...

Page 89: ...54 Unit 4 Pins Cylinder Manual...

Page 90: ...55 Unit 4 Pins Cylinder Manual...

Page 91: ...56 Unit 4 Pins Cylinder Manual...

Page 92: ...57 Unit 4 Pins Cylinder Manual...

Page 93: ...58 Unit 4 Pins Cylinder Manual...

Page 94: ...59 Unit 4 Pins Cylinder Manual...

Page 95: ...60 Unit 4 Pins Cylinder Manual...

Page 96: ...61 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 97: ...62 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 98: ...63 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 99: ...64 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 100: ...65 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 101: ...66 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 102: ...67 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 103: ...68 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 104: ...69 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 105: ...70 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 106: ...71 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 107: ...72 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 108: ...73 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 109: ...74 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 110: ...75 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 111: ...76 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 112: ...77 Appendix A Key Bitting Specs and Pin Lengths Cylinder Manual...

Page 113: ...78 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 114: ...79 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 115: ...80 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 116: ...81 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 117: ...82 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 118: ...83 Appendix B Key Prefixes and Suffixes Cylinder Manual...

Page 119: ...84 Appendix C Key Blank Cross Reference Cylinder Manual...

Page 120: ...85 Appendix C Key Blank Cross Reference Cylinder Manual...

Page 121: ...86 Appendix C Key Blank Cross Reference Cylinder Manual...

Page 122: ...87 Appendix C Key Blank Cross Reference Cylinder Manual...

Page 123: ...88 Appendix D Cylinder Parts Cylinder Manual...

Page 124: ...89 Appendix D Cylinder Parts Cylinder Manual...

Page 125: ...90 Appendix E Glossary Cylinder Manual...

Page 126: ...91 Appendix E Glossary Cylinder Manual...

Page 127: ...92 Appendix E Glossary Cylinder Manual...

Page 128: ...93 Appendix E Glossary Cylinder Manual...

Page 129: ...94 Appendix E Glossary Cylinder Manual...

Page 130: ...95 Appendix E Glossary Cylinder Manual...

Page 131: ...96 Appendix E Glossary Cylinder Manual...

Page 132: ...97 Appendix E Glossary Cylinder Manual...

Page 133: ...98 Appendix E Glossary Cylinder Manual...

Page 134: ...99 Appendix E Glossary Cylinder Manual...

Page 135: ...100 Appendix E Glossary Cylinder Manual...

Page 136: ...101 Appendix E Glossary Cylinder Manual...

Page 137: ...102 Notes Cylinder Manual...

Page 138: ...103 Notes Cylinder Manual...

Page 139: ...104 Notes Cylinder Manual...

Page 140: ...n is a registered trademark of Corbin Russwin Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for ref...

Page 141: ...Owner s Manual...

Page 142: ...om patents Owner s Manual Keys 2 Key Bitting Specs Pin Lengths 3 4 Combinating Cylinders 5 Combinating Worksheet and Servicing Cylinders 6 Mortise Cylinders 1 1 4 7 Mortise Cylinders 1 1 2 8 Rim Cylin...

Page 143: ...assaabloydss com patents Owner s Manual CONVENTIONAL LENGTH IC NON L O R T N O C E R O C D E X I F CHAMBERS h t i w e s U h t i w e s U s l a t o T g u l P s l a t o T g u l P 5 6 7 8 9 A 141 B 204 5...

Page 144: ...right 2006 2018 Corbin Russwin Inc an ASSA ABLOY Group company All rights reserved Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited Patent pendin...

Page 145: ...instructions to service and combinate Mortise Rim KIK KIL and IC type cylinders Pyramid has seven pin chambers each of which must be combinated as per the cylinder type and bitting specification Rule...

Page 146: ...ramid keys or assembling Pyramid cylinders Note the following when servicing 1 Before the plug is inserted into the shell the blocking plate must be in position on the under side of the plug 2 When re...

Page 147: ...Manual 4 6 7 9 1 2 3 8 9 10 2 5 1 10 2 STANDARD CYLINDER CYLINDER WITH SIDE PINS Cylinder with Side Pins ITEM DESCRIPTION QTY PART NUMBER REMARKS 1 Plug 1020 114 1 696K432 Finish Keyway Required 1 Plu...

Page 148: ...s Manual 1 10 2 CYLINDER WITH SIDE PINS 4 6 7 9 1 2 3 8 9 5 ITEM DESCRIPTION QTY PART NUMBER REMARKS 1 Plug 1020 112 1 628K972 Finish Keyway Required 1 Plug 1027 112 1 630K472 Finish Keyway Required 2...

Page 149: ...1 Plug 3020 1 628K872 Finish Keyway Required 1 Plug 3027 1 629K002 Finish Keyway Required 2 Shell standard 1 629F062 Finish Required 2 Shell slotted 1 629F072 Finish Required 12 Side pins 4 628F844 Th...

Page 150: ...patents Owner s Manual 10 Key in Knob Cylinders Owner s Manual CYLINDER WITH SIDE PINS 3 4 5 6 7 8 1 2 9 10 Cylinder with Side Pins ITEM DESCRIPTION QTY PART NUMBER REMARKS 1 Plug 2020 1 628K902 Fini...

Page 151: ...ever Cylinders Owner s Manual CYLINDER WITH SIDE PINS 2 3 4 5 6 7 8 9 1 10 11 Cylinder with Side Pins ITEM DESCRIPTION QTY PART NUMBER REMARKS 1 Plug 2020 1 628K882 Finish Keyway Required 1 Plug 2027...

Page 152: ...Competitor Key in Knob Lever Cylinders Owner s Manual CYLINDER WITH SIDE PINS 4 3 5 6 7 8 1 2 9 10 Cylinder with Side Pins ITEM DESCRIPTION QTY PART NUMBER REMARKS 1 Plug 2220 1 628K952 Finish Keyway...

Page 153: ...8 1 2 3 4 5 6 9 10 10 BUILD UP PINS CONTROL CHAMBERS ONLY MASTER PINS AS REQUIRED IC Cylinders Owner s Manual Cylinder with Side Pins 11 3 4 13 ITEM DESCRIPTION QTY PART NO REMARKS 1 Plug 8020 8027 1...

Page 154: ...252110 126 8 2 4 100 695F257126 695F252126 139 0 100 695F247139 695F244139 141 9 1 A 3 100 695F257141 695F252141 155 1 100 695F247155 695F244155 157 0 2 100 695F257157 695F252157 171 2 100 695F247171...

Page 155: ...it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 2006 2018 Corbin Russwin Inc a...

Page 156: ...543 3658 Fax 800 447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 905 738 2478 www assaabloy...

Page 157: ...CK4200 Series Heavy Duty Knob Lockset Parts Manual...

Page 158: ...2 Table of Contents CK4200 Parts Manual...

Page 159: ...3 Quick Conversion CK4200 Parts Manual...

Page 160: ...4 Functions CK4200 Parts Manual...

Page 161: ...5 CK4210 Passage or Closet CK4200 Parts Manual...

Page 162: ...6 CK4210 Passage or Closet CK4200 Parts Manual...

Page 163: ...7 CK4220 Privacy Bedroom or Bathroom CK4200 Parts Manual...

Page 164: ...8 CK4220 Privacy Bedroom or Bathroom CK4200 Parts Manual...

Page 165: ...9 CK4229 Hotel or Motel CK4200 Parts Manual...

Page 166: ...10 CK4229 Hotel or Motel CK4200 Parts Manual...

Page 167: ...11 CK4230 Privacy Bedroom or Bathroom CK4200 Parts Manual...

Page 168: ...12 CK4230 Privacy Bedroom or Bathroom CK4200 Parts Manual...

Page 169: ...13 CK4232 Institution or Utility CK4200 Parts Manual...

Page 170: ...14 CK4232 Institution or Utility CK4200 Parts Manual...

Page 171: ...15 CK4251 Entrance or Office CK4200 Parts Manual...

Page 172: ...16 CK4251 Entrance or Office CK4200 Parts Manual...

Page 173: ...17 CK4255 Classroom CK4200 Parts Manual...

Page 174: ...18 CK4255 Classroom CK4200 Parts Manual...

Page 175: ...19 CK4257 Storeroom or Closet CK4200 Parts Manual...

Page 176: ...20 CK4257 Storeroom or Closet CK4200 Parts Manual...

Page 177: ...21 CK4261 Entrance or Office CK4200 Parts Manual...

Page 178: ...22 CK4261 Entrance or Office CK4200 Parts Manual...

Page 179: ...23 CK4272 Apartment Exit or Public Toilet CK4200 Parts Manual...

Page 180: ...24 CK4272 Apartment Exit or Public Toilet CK4200 Parts Manual...

Page 181: ...25 CK4275 Dormitory CK4200 Parts Manual...

Page 182: ...26 CK4275 Dormitory CK4200 Parts Manual...

Page 183: ...27 CK4282 Store Door CK4200 Parts Manual...

Page 184: ...28 CK4282 Store Door CK4200 Parts Manual...

Page 185: ...29 CK4250 CK4270 Dummy Trim CK4200 Parts Manual...

Page 186: ...30 Chassis Assembly Components Parts Index CK4200 Parts Manual...

Page 187: ...31 CK4200 Parts Manual Chassis Assembly CK4220 CK4230 CK4261 CK4275...

Page 188: ...32 Chassis Assembly CK4229 CK4200 Parts Manual...

Page 189: ...33 Chassis Assembly CK4232 CK4200 Parts Manual...

Page 190: ...34 Chassis Assembly CK4251 CK4272 CK4200 Parts Manual...

Page 191: ...35 Chassis Assembly CK4255 CK4200 Parts Manual...

Page 192: ...36 Chassis Assembly CK4257 CK4200 Parts Manual...

Page 193: ...37 Chassis Assembly CK4282 CK4200 Parts Manual...

Page 194: ...38 Interchangeable Core Configuration CK4200 Parts Manual...

Page 195: ...39 Knob Shank Comparison Guide CK4200 Parts Manual...

Page 196: ...40 Optional Parts CK4200 Parts Manual...

Page 197: ...41 Cross Reference Lockset Parts CK4200 Parts Manual...

Page 198: ...42 Cross Reference Lockset Parts CK4200 Parts Manual...

Page 199: ...43 Cross Reference Chassis Parts CK4200 Parts Manual...

Page 200: ...44 Cross Reference Chassis Parts CK4200 Parts Manual...

Page 201: ...45 Routine Maintenance CK4200 Parts Manual...

Page 202: ...46 Troubleshooting Guide CK4200 Parts Manual...

Page 203: ...47 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...

Page 204: ...48 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...

Page 205: ...49 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...

Page 206: ...50 Appendix A CK4200 Parts Manual...

Page 207: ...51 Appendix A CK4200 Parts Manual...

Page 208: ...n is a registered trademark of Corbin Russwin Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for ref...

Page 209: ...CL3100 Series Lever Lockset Parts Manual...

Page 210: ...ixes pushbutton in locked position shutting out all keys except emergency key Lockout key ordered separately 7 CL3132 Institutional or Utility F87 Deadlocking latchbolt by key either side Should be us...

Page 211: ...peration Levers are rigid 17 CL3172 Apartment Exit or Public Toilet F88 Deadlocking latchbolt by lever either side except when key inside locks outside lever Key outside retracts latchbolt when outsid...

Page 212: ...ssembly 1 3 780F81 Latch Assembly A 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F708 Outside Sleeve Assembly 1 7 778F898 Outside Collar 1 Specify Finish Note Refer to pages 23 25 for...

Page 213: ...ar 1 2 776F042 Inside Sleeve Assembly 1 3 780F83 Latch Assembly C 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F698 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 f...

Page 214: ...y 1 3 780F83 Latch Assembly C 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F698 Oustide Sleeve Assembly 1 7 779F962 Emergency Release Cylinder 1 Specify Finish Note Refer to pages 23 2...

Page 215: ...side Sleeve Assembly 1 3 780F84 Latch Assembly D 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F678 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for part numbers a...

Page 216: ...Inside Sleeve Assembly 1 2 780F82 Latch Assembly B 1 3 779F787 Bearing Assembly 1 4 778F868 Aligning Pin 1 5 776F658 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for part number...

Page 217: ...tion Quantity 1 778F888 Inside Collar 1 2 776F878 Inside Sleeve Assembly 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F648 Outside Sleeve Assembly 1 Specify...

Page 218: ...o pages 23 25 for part numbers associated with non standard doors For Lever and Rose options see pages 26 27 1 2 3 4 4 Item Part Number Description Quantity 1 206F578 Screw combo 8 PH 4 2 790F988 Insi...

Page 219: ...8F888 Inside Collar 1 2 776F002 Inside Sleeve Assembly 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F638 Outside Sleeve Assembly 1 Specify Finish Note Refer...

Page 220: ...tch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 2 6 776F688 Outside Sleeve Assembly 1 Specify Finish Screws are provided in a packet for the latch and strike ANSI std and are not...

Page 221: ...6F708 Inside Sleeve Assembly 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F668 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for part n...

Page 222: ...2 776F878 Inside Sleeve Assembly 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F638 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for p...

Page 223: ...Inside Sleeve Assembly 1 3 780F85 Latch Assembly K 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 775F808 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for part number...

Page 224: ...Includes Collar 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 2 6 776F668 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for part numbers assoc...

Page 225: ...mbo 8 PH 8 2 790F988 Inside Mounting Flange Assembly 1 3 790F998 Outside Mounting Flange Assembly 1 4 350F318 Machine Screw 1 4 20 x 2 3 4 1 Note Refer to pages 23 25 for part numbers associated with...

Page 226: ...llar 1 2 776F848 Inside Sleeve Assembly 1 3 780F82 Latch Assembly B 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 2 6 776F638 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25...

Page 227: ...escription Quantity 1 778F888 Inside Collar 1 2 776F042 Inside Sleeve Assembly 1 3 780F84 Latch Assembly D 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F688 Outside Sleeve Assembly 1 S...

Page 228: ...eparately Note Refer to pages 23 25 for part numbers associated with non standard doors For Lever and Rose options see pages 26 27 Item Part Number Description Quantity 1 778F888 Inside Collar 1 2 776...

Page 229: ...776F012 Inside Sleeve Assembly 1 3 780F84 Latch Assembly D 1 4 779F787 Bearing Assembly 1 5 778F868 Aligning Pin 1 6 776F638 Outside Sleeve Assembly 1 Specify Finish Note Refer to pages 23 25 for par...

Page 230: ...No 778F638 Part No 780F638 Part No 780F208 Screw Packet Containing countersunk flat head combination screw 12 x 15 16 countersunk flat head combination screw 8 x 11 16 Mounting Kit Packet For CL3150...

Page 231: ...S 777F708 I S O S I S I S 777F848 I S I S 777F858 I S 777F868 I S 777F878 I S I S I C 775F858 O S 777F718 O S O S O S O S 777F728 O S 777F738 O S O S 777F748 O S O S 777F928 I S I S 777F938 I S 777F9...

Page 232: ...semblies Part No 29 32 51 52 55 57 61 62 72 75 93 Standard 775F828 O S 776F758 O S O S O S O S 776F768 O S 776F778 O S O S 776F788 O S 776F798 O S O S 776F958 I S I S 776F968 I S 776F978 I S Interchan...

Page 233: ...C x x 780F84 D x x x 780F85 K x 3 3 4 Backset 780F86 A x 780F87 B x x x x x x x x x 780F88 C x x 780F89 D x x x 780F90 K x 5 Backset 780F91 A x 780F92 B x x x x x x x x x 780F93 C x x 780F94 D x x x...

Page 234: ...rge Format Interchangeable Core LFIC 6 Pin Intruder N A 798F295 798F395 Yale Large Format Interchangeable Core LFIC 7 Pin N A 774F945 774F985 Yale Large Format Interchangeable Core LFIC 7 Pin Intruder...

Page 235: ...Manual D Rose standard 3 1 2 Dia Brass C Rose 2 3 4 Dia Brass E Rose 3 1 8 Sq Brass K Rose 2 3 4 Dia Brass 678F252 Rose Assembly 779F97 Rose Assembly 778F90 Rosette 779F98 Rose Assembly 778F90 Rosette...

Page 236: ...1 031 N A Access 3 AHS Hotel Function 6 Pin 2701 031 N A Schlage C Keyway 0 Bitted 6 Pin 2400 031 C NA Sargent LA Keyway 0 Bitted 6 Pin 2400 031 LA NA Schlage C Keyway Keyed Random 6 Pin 2400 031 C KR...

Page 237: ...8 35mm 1 1 2 38mm 1 3 4 44mm 2 51mm 2 1 4 57mm 2 1 2 63mm 2 3 4 70mm 3 76mm To order specify 217L13 x Lip Length x Finish Part No 217L13 Curved Lip T Strike optional Brass 2 3 4 70mm x 1 1 8 29mm x 1...

Page 238: ...30 Notes CL3100 Parts Manual...

Page 239: ...31 Notes CL3100 Parts Manual...

Page 240: ...543 3658 Fax 800 447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 905 738 2478 www assaabloy...

Page 241: ...CL3300 Series Cylindrical Lockset Parts Manual...

Page 242: ...gency or visit our website at www corbinrusswin com Finishes ANSI BHMA Code Finish Description 605 Bright Brass Clear Coated 606 Satin Brass Clear Coated 611 Bright Bronze Clear Coated 612 Satin Bronz...

Page 243: ...sis 4 2 Liner 6 3 Spring Housing Assembly Outside 5 4 Spring Housing Assembly Inside 4 5 Rose 6 6 Cylinder 10 7 Lever 9 8 Button 4 9 Latch 7 10 Screw pack 6 11 Strike 8 12 Strike Box 8 13 Thru Bolt Mo...

Page 244: ...5F238 CL3352 Classroom Intruder 785F048 785F228 CL3355 Classroom 785F018 785F218 CL3357 Storeroom or CLoset 785F148 785F308 CL3359 Barrier Free Storeroom or Public Restroom 785F118 Fin 785F298 Fin CL3...

Page 245: ...2 Door All functions except CL3390 and CL3391 Part No 783F408 Spring Housing Assembly Inside over 2 2 1 4 doors All functions except CL3390 and CL3391 Spring Housing Assemblies Part Description 783F2...

Page 246: ...cy Release Label CL3320 Mounting Screw packs Part No Description 710F658 1 3 4 2 Doors 710F668 Over 2 up to 2 1 4 Doors 682F628 CL3380 CL3381 1 3 4 2 Doors 682F638 CL3380 CL3381 Over 2 Doors 682F64 Fi...

Page 247: ...8 29mm 3 3 4 95mm 586F87 Rounded Corner 1 1 8 29mm 3 3 4 95mm 598F21 Square Corner 1 1 8 29mm 5 127mm 601F25 Rounded Corner 1 1 8 29mm 5 127mm Throw Off Latch CL3320 CL3320H CL3329 CL3340 CL3375 CL339...

Page 248: ...83 Fin Rabbetted Strike Front ANSI Curved Lip standard Brass or stainless steel 4 7 8 124mm x 1 1 4 32mm x 1 1 4 32mm lip to center Optional lip lengths 1 25mm 1 1 8 29mm 1 3 8 35mm 1 1 2 38mm 1 3 4 4...

Page 249: ...799F825 712F575 712F275 Schlage LFIC Cylinder Cutout Intruder 714F455 NA 799F835 712F735 712F435 Sargent Cylinder Cutout 578F435 695F075 799F545 712F535 712F235 Sargent Cylinder Cutout Intruder 714F12...

Page 250: ...tes 6 and 7 pin cores Sargent 13 3268 Quick Code M09 682F96 9 Tailpiece Kit and Special Lever specify option M09 Schlage LFIC Core Quick Code M69 697F942 Tailpiece and Special Lever specify option M69...

Page 251: ...acy of the door preparation is critical for the proper functioning and security of this lever handle lock Misalignment can cause premature wear and a lessening of security Attention Installer Please r...

Page 252: ...unit for proper width front and square or round corners except CL3350 and CL3370 C Drill two 2 11 32 8mm Dia holes through door for all functions Caution To avoid splintering wood doors drill holes fr...

Page 253: ...er Fold retainer at hinge and press fit retainer halves together as shown For 7 pin cylinder Break retainer at hinge and discard spacer section Also remove black cylinder spacer from inside of chassis...

Page 254: ...r over lever catch Make sure lever will not pull off Cylinder Lever Rotate key 45 clockwise from shed position Push in release tool into release hole remove lever Insert key and rotate 45 from shed po...

Page 255: ...2 005 Min Min Min Min 2 3 4 70 3 1 2 88 9 Min RESPONSIBILITY Door and Frame Manufacturers are responsible for providing adequate construction or reinforcements for proper installation of hardware show...

Page 256: ...e specific and are designed to meet UL 1481 Standards Features Fire panel emergency release input PC Board mounted system LED indicator Voltage specific 12 or 24VDC Regulated and filtered with input a...

Page 257: ...emplate T30971 for door preparation Electrical Specifications 24 Volts AC DC 10 Operating Current 150 AMP 12 Volts AC DC 10 Operating current 250 AMP X Not Used Wire hinge to power source For non Elec...

Page 258: ...18 Notes CL3300 Parts Manual...

Page 259: ...19 Notes CL3300 Parts Manual...

Page 260: ...respective owners and are mentioned for reference purposes only These materials are protected under US copyright laws All contents current at time of publication Corbin Russwin Inc an ASSA ABLOY Group...

Page 261: ...ED3000 Series Exit Device Parts Manual...

Page 262: ...s 3 ED3200 Series Rim Exit Device 4 ED3200A Series Rim Exit Device Fire Rated 5 ED3400 Series Surface Vertical Rod Exit Device 6 7 ED3400A Series Surface Vertical Rod Exit Device Fire Rated 8 9 ED3600...

Page 263: ...A ED3455A ED3655A Classroom 08 3 hour fire rated free at all times except when locked by key XX3355 ED3255AT ED3455AT ED3655AT Thumbpiece Classroom 05 3 hour fire rated free at all times except when l...

Page 264: ...n ED3210 55 Active Case 1 786F96 Fin ED3210T Active Case 1 786F97 Fin ED3255T Active Case 1 2 787F07 Fin Inactive Case 1 3 715F24 Fin Cover Active Rim Reversible 1 4 715F45 Fin Cover Inactive 1 5 787F...

Page 265: ...Fin ED3210A 55A Active Case RR 1 786F89 Fin ED3210A Active Case LR 1 786F90 Fin ED3210A Active Case RR 1 786F91 Fin ED3255A Active Case LR 1 786F92 Fin ED3255A Active Case RR 1 2 787F06 Fin Inactive C...

Page 266: ...e 1 3 715F47 Fin Cover 1 4 715F45 Fin Cover Inactive 1 5 787F08 Fin 36 Cross Bar Kit 1 787F10 Fin 48 Cross Bar Kit 1 6 787F09 Reinforced Steel Cross Bar 1 7 787F33 Fin Case And Cover Screw Pack 1 8 78...

Page 267: ...7 ED3400 Series Surface Vertical Rod Exit Device ED3000 Series Parts Manual 4 2 6 5 1 2 3 5 6 7 10 3 1 8 11 12 14 13 15 16 14 11 10 9...

Page 268: ...e 1 2 787F06 Fin Inactive Case 1 3 715F48 Fin Cover No Dog 1 4 715F45 Fin Cover Inactive 1 5 787F08 Fin 36 Cross Bar Kit 1 787F10 Fin 48 Cross Bar Kit 1 6 787F09 Reinforced Steel Cross Bar 1 7 787F33...

Page 269: ...9 ED3400A Series Surface Vertical Rod Exit Device Fire Rated ED3000 Series Parts Manual 4 2 6 5 1 2 3 5 6 7 10 3 1 8 11 12 14 13 15 16 14 11 10 9...

Page 270: ...ckbody With Classroom Thumbpiece Function 1 2 786F98 Fin ED3600 Active Case LR 2 1 786F99 Fin ED3600 Active Case RR 2 1 787F02 Fin ED3600 Active Case LR 1 75 Door 1 787F03 Fin ED3600 Active Case RR 1...

Page 271: ...tise Lockbody With Classroom Thumbpiece Function 1 2 787F00 Fin ED3600a Active Case LL 2 1 787F01 Fin ED3600a Active Case RR 2 1 787F04 Fin ED3600a Active Case LR 1 75 Door 1 787F05 Fin ED3600a Active...

Page 272: ...ise 03 Lustra L33 Lever Cast Escutcheon Cast 2 3 8 8 1 4 Trim Designation ANSI L3310 Passage 14 L3350 Dummy 02 L3355 Classroom 08 L3357 Nightlatch Rim 03 L33V57 Nightlatch SVR 09 L33M57 Nightlatch Mor...

Page 273: ...srom Mortise 08 T3457 Nightlatch Rim 1 03 T34M57 Nightlatch Mortise 03 Sectional Grip T35 Grip Extruded 1 5 8 41mm 2 1 4 57mm 7 3 16 198mm 9 5 8 244mm Part Trim Designation ANSI T3510 Passage 14 T3550...

Page 274: ...P13 Clearance 2 1 2 716F51M Offset Pull P14 Clearance 2 1 2 716F52M P12 P13 P14 Clearance 2 1 2 4 4 3 10 10 11 18 19 10 3 4 P12 P13 P14 Clearance 2 1 2 4 4 3 10 10 11 18 19 10 3 4 P12 P13 P14 Clearanc...

Page 275: ...ENDED GROOVE PIN 8 786F119 FUSIBLE LINK 9 786F128 LOCKING SLIDE SPRING 10 786F158 SCREW 11 786F138 HUB SPRING 12 786F178 RETAINING PLATE 13 786F168 SCREW 14 786F181 LEVER STOP 15 LEVERS 786F21M FIN AR...

Page 276: ...trike for Threshold 2 3 4 x 1 13 16 786F55 Flush Transom Strike 2 1 2 x 1 7 8 787F41 Surface Projecting Bottom Strike 2 9 16 x 19 32 786F52 3 4 19mm 1 5 32 29mm 3 11 16 94mm Rim Strike 5 8 16mm 3 5 8...

Page 277: ...p to center for 1 3 4 44mm doors Straight Lip ANSI Strike 4 7 8 x 1 1 4 x 1 1 8 124mm x 32mm x 28mm lip to center for 1 3 4 44mm doors To order separately specify Part No Open Back Strike Optional for...

Page 278: ...emovable Mullions UL Fire Rating1 Mullion Opening Height2 Catalog Number 1 1 2 Hour Up to 7 0 907BKM3 1 1 2 Hour Up to 8 0 908BKM3 Panic Only Up to 10 0 910KM3 Notes 1 UL label on mullion indicates li...

Page 279: ...3080 318 7 IC 7 Pin Less Core IC 7 Pin Disposable 3070 178 7 3070 318 7 SFIC 7 Pin Less Core IC 7 Pin w SFIC Disposable 3040 178 7 3040 318 7 Description Cylinder Type 6 Pin 1000 118 A62 7 Pin 1000 1...

Page 280: ...amid Security IC 1037 114 A07 X X X 1037 134 A07 X X X X X X X Pyramid High Security 1020 114 A07 X X X Pyramid High Security IC 1030 114 A07 X X X 1030 134 A07 X X X X X X X Pyramid IC IC 6 Pin IC 6...

Page 281: ...21 Notes ED3000 Series Parts Manual...

Page 282: ...22 Notes ED3000 Series Parts Manual...

Page 283: ...23 Notes ED3000 Series Parts Manual...

Page 284: ...gn is a registered trademark of Corbin Russwin Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for re...

Page 285: ...ED7000 Series Exit Device Parts Manual...

Page 286: ...2 ED7200 Rim Exit Device ED7000 Owner s Manual...

Page 287: ...3 ED7200 ED7000 Owner s Manual...

Page 288: ...4 ED7400 Surface Vertical Rod ED7000 Owner s Manual...

Page 289: ...5 ED7400 ED7000 Owner s Manual...

Page 290: ...6 ED7800 Concealed Vertical Rod ED7000 Owner s Manual...

Page 291: ...7 ED7800 ED7000 Owner s Manual...

Page 292: ...8 Component Parts for Inactive Case ED7000 Owner s Manual...

Page 293: ...9 ED7000 Owner s Manual Outside Operators 0355 0357 0455 0456 0457...

Page 294: ...10 Outside Lever and Knob Trim ED7000 Owner s Manual...

Page 295: ...11 Metric Conversion Chart ED7000 Owner s Manual...

Page 296: ...gn is a registered trademark of Corbin Russwin Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for re...

Page 297: ...ED4000 ED5000 Series Mechanical Pushpad Exit Devices Parts and Service Manual...

Page 298: ...Exit Device 22 23 ED5600 A ED5602 A Mortise Exit Device 24 25 ED5000DB Dummy Bar 26 27 ED4000 ED5000 Pushpad Components 28 29 Trim 910 950 955 959 Trim 30 31 957 Trim 32 33 9M10 9M50 9M55 9M57 Trim 3...

Page 299: ...ide the appropriate quantity part number finish hand when required and description as directed and illustrated below For example use the following configuration to order A ten escutcheon assemblies pa...

Page 300: ...Yes 706F038 Latch Assy ED5202 RHR Yes 706F048 Latch Assy ED5202 LHR Yes 706F058 Latch Assy ED5202A RHR Yes 706F068 Latch Assy ED5202A LHR Yes 650F376 Latch Assy ED4200 Yes 2 650F00 x Fin Cover ED5200...

Page 301: ...s 28 29 STRIKE PKG ED4200M A HUB POSITION ED4000 ED5000 Parts Manual Item No Part No Description Qty Sellable 1 650F378 Latch Assy ED4200M 1 Yes 756F008 Latch Assy ED4200MA Yes 2 650F03 x Fin Cover ED...

Page 302: ...8 Latch Assy ED5200S ED5200SA 1 Yes 706F078 Latch Assy ED5202S ED5202SA RHR Yes 706F088 Latch Assy ED5202S ED5202SA LHR Yes 681F618 Latch Assy ED4200S Yes 2 681F62 x Fin Cover ED5200S 1 Yes Cover ED52...

Page 303: ...pad components Pages 28 29 STRIKE PKG ED4200SM A ED4200SM A HUB POSITION ED4000 ED5000 Parts Manual Item No Part No Description Qty Sellable 1 681F618 Latch Assy ED4200SM A 1 Yes 2 681F63 x Fin Cover...

Page 304: ...s 32 650F64 x Fin Top Bottom Cover Latches 2 Yes 33 650F558 Top Latch ED5400 ED4400 1 Yes 650F568 Top Latch ED5400A No 34 650F578 SVR Pack 1 Yes 650F548 Strike 1 Yes 35 650F588 Bottom Bolt Case ED5400...

Page 305: ...0 ED5400 A Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual STRIKE PKG PART OF ITEM 34 41 ED4400 ED4400 HUB POSITION ED5400 A HUB PO...

Page 306: ...0F558 Top Latch ED4400M 1 Yes 650F568 Top Latch ED4400MA No 34 650F578 SVR Pack 1 Yes 652F298 Sex Nut Pack 4 Yes 650F548 Top Strike Packet 1 Yes 35 650F588 Bottom Bolt Case ED4400M 1 Yes 650F598 Botto...

Page 307: ...11 ED4400M A Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual 2 REQUIRED 40 ED4400M A HUB POSITION...

Page 308: ...5F15 x Fin 2 Rod Extension 1 Yes 655F16 x Fin 6 Rod Extension 1 Yes 23 704F63 x Fin Cover Screw Packet 8 32 x 5 16 1 Yes 32 650F64 x Fin Top Bottom Latches Cover 2 Yes 33 650F558 Top Latch ED5470 1 Ye...

Page 309: ...13 ED5470 B Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual ED5470 B HUB POSITION 40...

Page 310: ...55F17 x Fin Rod Extension Assembly 12 2 Yes N A 655F15 x Fin 2 Rod Extension 1 Yes 655F16 x Fin 6 Rod Extension 1 Yes 23 704F63 x Fin Cover Screw Packet 8 32 x 5 16 1 Yes 32 650F64 x Fin Top Bottom La...

Page 311: ...15 ED5470 B x M55 Less Bottom Rod Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual ED5470 B HUB POSITION...

Page 312: ...650F05 x Fin Cover Latch Assy ED4800 Yes 35 650F748 Bottom Bolt Case ED5800 1 Yes 650F758 Bottom Bolt Case ED5800A No 650F768 Bottom Bolt Case ED4800 Yes 36 650F808 Top Rod 1 No 46 707F268 CVR Pack E...

Page 313: ...4800 ED5800 A Concealed Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual ED5800 A LATCH BRACKETS FOR METAL DOORS ED5800 A ED4800 ED4800 HUB...

Page 314: ...tch Assy ED4800MA No 35 650F748 Bottom Bolt Case ED4800M 1 Yes 650F758 Bottom Bolt Case ED4800MA No 36 650F808 Top Rod 1 No 46 707F268 CVR Pack ED5800 A ED4800 1 Yes 650F548 Top Strike Packet 1 Yes 47...

Page 315: ...led Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual TOP STRIKE PACKET PART OF CVR PACK ITEM 46 ED4200M A LATCH BRACKETS FOR METAL DOORS ED4...

Page 316: ...Case ED5860 1 Yes 650F758 Bottom Bolt Case ED5860B Yes 36 650F808 Top Rod 1 No 37 655F15 x Fin 2 Rod Extension Assy 1 Yes 655F16 x Fin 6 Rod Extension Assy Yes 655F17 x Fin 12 Rod Extension Assy Yes 6...

Page 317: ...21 ED5860 B Concealed Vertical Rod See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual...

Page 318: ...1 Yes Cover Latch Assy ED5860B No 36 650F808 Top Rod 1 No 37 655F15 x Fin 2 Rod Extension 1 Yes 655F16 x Fin 6 Rod Extension Yes 655F17 x Fin 12 Rod Extension Yes 684F42 x Fin 24 Rod Extension Yes 46...

Page 319: ...23 See Pushpad section for Pushpad components Pages 28 29 STRIKE PACKET ED4000 ED5000 Parts Manual ED5860 B x M55 Less Bottom Rod Concealed Vertical Rod...

Page 320: ...tise Lock Body ED5600T A 1 Yes 650F678 x Hand Mortise Lock Body ED5657K A ED5657T A ED5657L A Yes 655F488 x Hand Mortise Lock Body ED5600K A Yes 650F698 x Hand Mortise Lock Body ED5600L A Yes 43 650F0...

Page 321: ...25 ED5600 A ED5602 A Mortise Exit Device 48 45 48 See Pushpad section for Pushpad components Pages 28 29 ED4000 ED5000 Parts Manual...

Page 322: ...scription Qty Sellable 4 650F21 x Fin Bottom Rail 48 1 Yes 5 650F93 x Fin Cover 1 Yes 7 650F998 Carrier Bar 1 Yes 11 704F62 x Fin End Cap 2 Yes 21 704F648 Device Mounting Pack 2 Yes 22 704F63 x Fin Co...

Page 323: ...27 ED5000DB Dummy Bar 22 22 ED4000 ED5000 Parts Manual...

Page 324: ...Fin 36 ED4000 Hexkey Dogging Yes 650F14 x Fin 36 ED4000 Cylinder Dogging Yes 650F11 x Fin 36 ED5000 Hexkey Dogging Yes 650F12 x Fin 36 ED5000 Cylinder Dogging Yes 650F15 x Fin 48 ED4000 ED5000 Hexkey...

Page 325: ...29 Pushpad 56 ED5000 HUB POSITION ED4000 ED4000M F HUB POSITION ED4000 ED5000 Parts Manual 23...

Page 326: ...rs 3 See Pages 63 64 Rim Cylinder 5 651F675 Cylinder Housing 955 959 Yes 6 655F028 Screw Cylinder Mounting 2 Yes 7 Included with Cylinder Housing Function Selector Screw 955 959 Yes 9 651F508 Screw Ta...

Page 327: ...31 910 950 955 959 Trim 14 11 18 12 21 15 27 17 9 10 6 19 5 7 3 1 2 16 ED4000 ED5000 Parts Manual...

Page 328: ...i LHR Yes 698F68 X Fin Zinfandel RHR Yes 698F70 X Fin Zinfandel LHR Yes Knob Spindle SA 656F45 X Fin Global Yes See Page 62 Mus o Levers 3 See Pages 63 64 Cylinder Rim 5 651F425 Housing Cylinder Yes 6...

Page 329: ...33 957 Trim 14 11 18 12 21 15 27 17 6 5 3 1 2 16 ED4000 ED5000 Parts Manual...

Page 330: ...1 x Fin Armstrong Yes 653F74 x Fin Princeton Yes 698F32 x Fin Tuscany No 698F34 x Fin Merlot Yes 698F65 x Fin Frascati RHR Yes 698F67 x Fin Frascati LHR Yes 698F69 x Fin Zinfandel RHR Yes 698F71 x Fin...

Page 331: ...9M10 9M50 9M55 9M57 Trim ED4000 ED5000 Parts Manual 35 14 11 15 17 25 3 1 2 16...

Page 332: ...Yes 733F42 x Fin F957 Yes 733F46 x Fin F9M57 Yes 3 See Pages 63 64 Cylinder Rim or Mortise 5 651F425 Housing Cylinder F957 Yes 6 655F028 Screw Cylinder F957 Mounting 2 Yes 17 Screw Packet Mtg 651F128...

Page 333: ...37 F950 F957 F9M57 Trim ED4000 ED5000 Parts Manual 17 6 5 3 1 5 EO Blank Plate NL Access by Key NL Access by Key 01 03 07 F950 F957 F9M57...

Page 334: ...F028 Screw Cylinder Mounting 2 Yes 7 Included with Cylinder Housing Function Selector Screw 955 959 8 651F638 Gear Assembly Driven Yes 9 651F508 Screw Tailpiece Plate 2 Yes Item Part No Description Se...

Page 335: ...ED4000 ED5000 Parts Manual 39 910 950 955 959 Parabolic Trim 14 11 18 12 21 15 27 17 9 10 6 19 5 7 3 1 2 16 20 21 22 24 8 26...

Page 336: ...Frascati LHR Yes 698F68 X Fin Zinfandel RHR Yes 698F70 X Fin Zinfandel LHR Yes Knob Spindle SA 656F45 X Fin Global Yes See Page 62 Mus o Levers 3 See Pages 63 64 Cylinder Rim Item Part No Description...

Page 337: ...ED4000 ED5000 Parts Manual 41 957 Parabolic Trim 14 11 18 12 15 17 6 5 7 3 1 2 16 22 21 22 24...

Page 338: ...rt Yes 653F71 x Fin Armstrong Yes 653F74 x Fin Princeton Yes 698F32 x Fin Tuscany No 698F34 x Fin Merlot Yes 698F65 x Fin Frascati RHR Yes 698F67 x Fin Frascati LHR Yes 698F69 x Fin Zinfandel RHR Yes...

Page 339: ...ED4000 ED5000 Parts Manual 43 9M10 9M50 9M55 9M57 Parabolic Trim 14 11 15 17 3 1 2 16 25 22 22...

Page 340: ...24 x Fin F957 Yes 708F22 x Fin F9M57 Yes 3 See Pages 63 64 Cylinder Rim or Mortise 5 651F425 Housing Cylinder F957 Yes 6 655F028 Screw Cylinder F957 Mounting 2 Yes 17 Screw Packet Mtg 651F128 x Fin 1...

Page 341: ...ED4000 ED5000 Parts Manual 45 F950 F957 F9M5 Parabolic Trim 17 6 5 3 22 22 EO Blank Plate NL Access by Key NL Access by Key 01 03 07 F950 F957 F9M57...

Page 342: ...0 TH955 TH959 Yes 13 651F478 Thumbpiece Spring TH910 TH955 TH959 Yes 14 651F545 Clutch Housing SA TH910 TH955 TH959 Yes 15 651F398 Spring Bushing Comp TH910 TH955 TH959 Yes 16 651F408 Compression Spri...

Page 343: ...47 TH910 TH950 TH955 TH957 TH959 Trim ED4000 ED5000 Parts Manual...

Page 344: ...s 8 651F448 Lock Washer Yes 9 651F418 Screw RHM PH 1 4 20 x 5 8 TH9M57 Yes 704F898 Screw PHM PH 1 4 20 x 1 TH9M10 TH9M55 Yes 11 651F587 Thumbpiece Pin TH9M10 TH9M55 Yes 12 651F608 Retaining Ring TH9M1...

Page 345: ...ED4000 ED5000 Parts Manual 49 TH9M10 TH9M55 TH9M57 Trim...

Page 346: ...Door Yes Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 3 See Pages 63 64 Cylinder Rim or Mortise 5 651F425 Housing Cylinder 681F Yes 6 655F028 Screw Cylinder Mtg 2 Yes 7 Escutc...

Page 347: ...llable 1 Screw Packet Mtg Consists of the following 652F12 x Fin Screw 1 4 20 x 1 OPHMS 2 Yes 652F13 x Fin Washer 14 Finish 2 Yes 3 See Pages 63 64 Cylinder Rim 5 651F425 Housing Cylinder Yes 6 655F02...

Page 348: ...Insert Nylon Not Shown 118F299 Standard Yes 651F389 Knob Yes 806F069 Mus o Yes 19 651F408 Spring Under Tailpiece Not Shown Yes 25 651F858 Plate Cover Yes 26 651F948 Spring Extension Levers Only Yes It...

Page 349: ...Parts Manual 3 4 2 38 1 5 6 31 19 37 28 25 32 27 26 29 36 35 33 34 30 Cylinder Controls Knob Passage Trim Knob Rigid Dummy Knob Cylinder Controls Lever Passage Trim Lever Rigid Dummy Lever 09 02 08 0...

Page 350: ...5F028 Screw Cylinder Mounting 2 Yes Yes 7 656F658 Screw NL Function Yes 16 651F389 Thimble Insert Nylon Not Shown Yes 19 651F408 Spring Under Tailpiece for 0810 0855 0859 Not Shown Yes 25 651F858 Plat...

Page 351: ...9 Trim ED4000 ED5000 Parts Manual EO Blank Plate NL Access by Key Cylinder Controls Thumbturn Passage Active Turn 03 11 12 F450 F457 0855 0859 0810 F457 F450 0810 0855 0859 3 2 4 16 1 30 31 6 37 28 25...

Page 352: ...10 x Fin 1 3 4 2 Door Screw Packet Mtg Yes 652F11 x Fin 2 1 4 Door Screw Packet Mtg Yes Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 19 Spring Under Tailpiece T1455 T1459 T141...

Page 353: ...57 T1455 T1410 T1459 Trim ED4000 ED5000 Parts Manual 5 1 38 2 3 4 1 17 29 39 40 6 30 31 50 19 37 28 25 32 Cylinder Controls T Piece Passage Active T Piece 05 06 T1455 T1459 T1410...

Page 354: ...x Fin 1 3 4 2 Door Yes 652F118 x Fin 2 1 4 Door Yes Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 19 651F408 Spring Under Tailpiece 01455 01459 Not Shown Yes 25 651F858 Plate C...

Page 355: ...59 01455 01459 01410 Trim ED4000 ED5000 Parts Manual 3 4 2 16 38 1 39 40 30 31 1 5 6 37 19 17 29 32 25 28 41 35 33 34 Cylinder Controls T Turn Passage Active T Turn 11 12 01455 01459 01410...

Page 356: ...Pages 63 64 Cylinder Rim 4 See Pages 63 64 Collar Cylinder 5 651F425 Housing Cylinder T1457 Yes 6 655F028 Screw Cylinder Mounting 2 Yes 17 Screw Packet Mtg 652F108 x Fin 1 3 4 2 Door Yes 652F118 x Fi...

Page 357: ...61 T1450 T1457 Trim ED4000 ED5000 Parts Manual NL Cylinder by Pull DT Pull Plate 03 02 T1457 T1450 T1450 T1457...

Page 358: ...30 RHR 802 17 x Fin 130 LHR 800 22 x Fin 131 RHR 800 827 x Fin 131 LHR 800 32 x Fin 132 RHR 800 37 x Fin 132 LHR Jackson Part No Description 800 22 x Fin 105 801 27 x Fin 119 RHR 801 32 x Fin 119 LHR...

Page 359: ...scription Part Number Cylinder Dogging Collars Key Removable Mullions Part Number Cylinder Collar 6 pin 1000 118 A02 N A 1000 118 A02 None Required 7 pin 1000 114 A02 7 270F15 1000 114 A02 7 None Requ...

Page 360: ...ramid Security 3027 200 654F07 7 pin Pyramid Security 3037 178 654F07 Inside Cylinder For ED5602 Double Cylinder Exit Device Rim cylinders Description Part Number Cylinder Collar 6 pin 3000 138 270F15...

Page 361: ...ED5200S ED4200S ED4200SM standard 650F318 ED4200 ED4200S standard 650F548 ED5400 A Top ED5800 A Top standard 650F878 Bracket for SVR Top Strike in Flush Transom Opening standard 681F778 ED5860B Top st...

Page 362: ...ckets Part Number Description Sellable 697F348 ED5400 Series Yes 697F368 ED4400 Series Yes Shim Packets Part Number Description Sellable 697F338 ED5200 ED5600 ED5800 Series Yes 697F358 ED4200 ED4800 S...

Page 363: ...dware must open out Therefore hands must be reverse bevel Rim Devices ED5200 A ED5200S A ED4200 ED4200S ED4200SM A ED4200M A Series These devices are non handed Vertical Rod Devices Surface and Concea...

Page 364: ...tion of Mgap which governs rotation in gear and remove gear 6 Rotate lever 180 7 Flip gear over and reinstall observing proper gap orien tation for new direction of rotation LHR 6 8 o clock RHR 4 6 o...

Page 365: ...nector slides into engage ment in the active case Shorten rod an additional 1 2 turn 4 Adjust bottom rod With top rod engaged top latch retracted in hold back position and touch bar dogged or fully de...

Page 366: ...top latchbolt is flush and the hold back feature is engaged Lengthen top rod an additional 1 2 turn 5 Adjust bottom rod With top latch retracted in hold back position and touch bar dogged or fully dep...

Page 367: ...devices must be securely fastened to properly reinforced doors Hollow doors and frames with a structural thickness metal skin plus reinforcement or solid hardwood must have at least three full screw...

Page 368: ...47 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Copyright 200...

Page 369: ...ED8000 Series Pushpad Exit Devices Parts Manual...

Page 370: ...rk Oxidized Satin Bronze oil rubbed US10B BHMA 618 Bright Nickel Plated US14 matches US32 BHMA 619 Satin Nickel Plated US15 matches US32D BHMA 622 Flat Black Coated US19 BHMA 625 Bright Chromium Plate...

Page 371: ...s are only available as listed For various special applications optional parts are shaded on parts lists and diagrams Refer to the installation instructions for complete installation Drawings of parts...

Page 372: ...3 436F858 Latch Assembly Screw 5 564F115 FIN Front Cover 6 N A Rear Cover 9 564F128 FIN Screw Packet containing A 2 12 24 x 3 4 Screws PHM PH B 2 Lock Washer C 1 Rear Plate D 4 Sex Nut E 1 Bracket Ins...

Page 373: ...5 ED8200A Fire Rated Rim ED8000 Owner s Manual...

Page 374: ...4 Not Shown For Wood Door Application B 4 Lock Washer C 1 Rear Plate E 1 Insert Bracket F 1 Front Bar Insert G1 2 FHM PH 8 32 x 1 G2 2 FHM PH 8 32 x 1 2 L 1 Wrench 8b 523F038 FIN Screw Packet for Mou...

Page 375: ...7 ED8200 B Rim ED8000 Owner s Manual...

Page 376: ...2 Sem s Ass y Screw G2 2 Sem s Ass y Screw Q 4 Sex Nut 10b 534F008 FIN Screw Packet for Top Bottom Latches containing L 1 Top Rod Connector Assembly M 1 Drive Rivet Q 4 Sex Nut P 4 12 24 x 3 4 Screws...

Page 377: ...9 ED8400A Fire Rated Surface Vertical Rod ED8000 Owner s Manual...

Page 378: ...unting Bar Active Case containing A 4 12 24 x 3 4 Phillips Pan Head Machine Screws Metal Door 4 12 x 1 1 4 Phillips Pan Head Type A Tapping Screws Wood Door B 4 12 Internal Tooth Lock Washers C 1 Rear...

Page 379: ...11 ED8400 Surface Vertical Rod ED8000 Owner s Manual...

Page 380: ...at Head Machine Screws Metal Door 1 14 x 3 4 Phillips Pan Head Wood Screw Wood Door V 1 1 4 20 x 2 Phillips Flat Head Machine Screws Metal Door V 1 1 4 20 x 2 Phillips Oval Head Wood Screw Wood Door Q...

Page 381: ...F538 Storeroom Recore Optional Chassis Sub Assembly 1 3 8 Door 696F248 Dummy 698F478 Passage 698F488 Classroom 698F498 Nightlatch 698F508 Storeroom 698F548 Classroom Recore 698F558 Nightlatch Recore 6...

Page 382: ...G1059 698F458 G1057 4 678F25M FIN Rose 5 690F485 622 Knob Shank Adapter 6 219F808 Retaining Ring 7 493F999 Filler Cover 8 696F058 Mounting Packet containing 1 Knob Release Tool 2 10 24 x 3 4 FRHM PH 2...

Page 383: ...r options 3 021F688 Cylinder Connecting Screw 4a 469F678 FIN Mounting Packet for F157 containing A 1 Back Plate for door with 2 1 8 prep B 1 Back Plate for unprepped door C 2 12 24 x 3 4 Phillips Pan...

Page 384: ...log for cylinder options 3 021F688 Cylinder Connecting Screw 4a 469F678 FIN Mounting Packet for P857 containing A 1 Back Plate for door with 2 1 8 prep B 1 Back Plate for unprepped door C 2 12 24 x 3...

Page 385: ...t for P157 containing A 1 Back Plate for Door with 2 1 8 Prep B 1 Back Plate for Unprepped Door C 2 12 24 x 3 4 Philips Pan Head Machine Screws D 2 12 Internal Tooth Lock Washers E 2 12 24 Sex Nuts 4b...

Page 386: ...ecting Screw 4 602F151 622 Pull Grip 5 606F098 622 10 24 x 5 8 Phillips Pan Head Machine Screw 6a 496F688 FIN Screw Packet for mounting P257 containing A 1 Back Plate for door with 2 1 8 prep B 1 Back...

Page 387: ...55 Schlage cylinder cutout N A 690F975 691F035 Armstrong A6 Lever Die cast zinc Rose Wrought brass or bronze Newport N6 Lever Die cast zinc Rose Wrought brass or bronze Princeton PR6 Lever Die cast zi...

Page 388: ...F948 622 fin only Shim Kit for ED8400 Series Vertical Rod Devices containing 3 Front Plate Shims 3 Rear Bar Shims 6 Latch Shims 6 Rod Guide Shims 2 Screws with attached washers 2 10 24 x 1 3 8 Phil Fi...

Page 389: ...707A 655F51 8 8 for 708A 655F52 8 10 for 710 2 655F60 8 Upper Mounting Bracket 3 655F61 8 Lower Mounting Bracket 4 655F62 8 Anchor Pad 5 655F65 8 Screw Pack contains Screw 12 24 x 3 4 FHM PH 4 Set Scr...

Page 390: ...ore Specify M69 697F94 2 Tailpiece Cylinder Type Part No Description Key in Lever for A6 N6 and PR6 trim 2000 033 2000 033 7 2010 033 2020 033 6 pin 7 pin 6 pin Security 7 pin Pyramid Key in Knob for...

Page 391: ...5 Standard Strike ED8200 468F30 S02 Optional Strike ED8200 518F06 Standard Strike ED8200A 446F21 Standard Top Strike ED8400 446F22 Standard Bottom Strike ED8400 463F92 S03 Bottom Latch Strike ED8400 5...

Page 392: ...y Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress H...

Page 393: ...nual For Locks Made After January 2016 WARNING This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm For more infor...

Page 394: ...ce Multi Function Lock 20 ML2054 Entrance or Office Multi Function Lock 20 ML2055 Classroom Multi Function Lock 20 ML2056 Classroom Holdback 26 ML2057 Storeroom or Closet 28 ML2058 Entrance or Office...

Page 395: ...ering procedure parts are only available as listed q Refer to the installation instructions for complete installation q Limited warranty against defects in materials and workmanship under normal use a...

Page 396: ...SA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents 4 Deadlock Functions ML2011 ML2012 ML2013 ML2000 Parts Manual ITEM NO PART NUMBER...

Page 397: ...trol standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction...

Page 398: ...ten permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents 6 Deadlock Functions ML2017 ML2000 Parts Manual ITEM NO PART N...

Page 399: ...rol standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction...

Page 400: ...Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Yes...

Page 401: ...pyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware G...

Page 402: ...ted Patent pending and or patent www assaabloydss com patents 10 ML2010 ML2000 Parts Manual ITEM NO PART NUMBER DESCRIPTION SELLABLE 1 820F268 Case Front SA Standard No 2 700F278 Cap Case Standard No...

Page 403: ...e Corbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY A...

Page 404: ...Standard No 2 700F278 Cap Case Standard No 3 700F708 Lever Stop Yes 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnp...

Page 405: ...019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is pr...

Page 406: ...Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 7 684F559 Stop Fixed Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard...

Page 407: ...019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is pr...

Page 408: ...tandard No 2 700F278 Cap Case Standard No 3 700F708 Lever Stop Yes 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpie...

Page 409: ...ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohi...

Page 410: ...853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 7 684F559 Stop Fixed Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Yes 13 700F907 Spring...

Page 411: ...uct Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hard...

Page 412: ...er Stop Yes 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Y...

Page 413: ...Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or p...

Page 414: ...No 2 700F278 Cap Case Standard No 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbo...

Page 415: ...product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress...

Page 416: ...20F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 602F198 Lever Deadlocking Yes 13 700F907 Spring Deadlocking...

Page 417: ...uct Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hard...

Page 418: ...3F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Yes 13 700F907 Spring Deadlocking Spring Yes 14...

Page 419: ...2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is p...

Page 420: ...Case Standard No 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 7 684F559 Stop Fixed Yes 9 688F177 Latchbolt Sub Assembly Standard Yes...

Page 421: ...roduct Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress H...

Page 422: ...LE 1 820F278 Case Front SA Func 60 68 No 2 700F278 Cap Case Standard No 3 790F008 Lever Stop Yes 4 Hub Cap Side Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055...

Page 423: ...n Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access a...

Page 424: ...Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 10 702F987 Deadbolt Standard Yes 11 701F228 Spring Deadbolt Yes 12...

Page 425: ...yright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Gr...

Page 426: ...68 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 790F035 Hub Turnpiece Func 60 68 Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlockin...

Page 427: ...t Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardwa...

Page 428: ...Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 624F455 Hub Turnpiece Func 69 Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Yes 13 700F907 Spring De...

Page 429: ...opyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware...

Page 430: ...se Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 10 753F697 Deadbolt Func 72 Yes 11 701F228 Spring Deadbolt...

Page 431: ...Y Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Pate...

Page 432: ...www assaabloydss com patents 40 ML2080 ML2000 Parts Manual ITEM NO PART NUMBER DESCRIPTION SELLABLE 1 820F268 Case Front SA Standard No 2 700F278 Cap Case Standard No 4 Hub Cap Side Yes 820F068 Lever...

Page 433: ...n Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access a...

Page 434: ...853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 10 702F987 Deadbolt Standard Yes 11 70...

Page 435: ...product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress...

Page 436: ...Yes 820F068 Lever 853F068 Knob 5 Hub Case Side Yes 820F078 Lever 853F078 Knob 6 684F055 Stop Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 12 624F488 Lever Deadlocking Yes 13 700F907 Spring Deadl...

Page 437: ...pyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware G...

Page 438: ...ited Patent pending and or patent www assaabloydss com patents 46 ML2090 ML2000 Parts Manual ITEM NO PART NUMBER DESCRIPTION SELLABLE 1 820F268 Case Front SA Standard No 2 700F278 Cap Case Standard No...

Page 439: ...orbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Acce...

Page 440: ...7 684F559 Stop Fixed Yes 8 813F505 Hub Turnpiece Standard Yes 9 688F177 Latchbolt Sub Assembly Standard Yes 10 702F987 Deadbolt Standard Yes 11 701F228 Spring Deadbolt Yes 12 624F488 Lever Deadlocking...

Page 441: ...ight 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Grou...

Page 442: ...08 MLE09 ED7600 ED7600A Series ML2000 Parts Manual Item Part No Description 1 535F198 Case Front Sub Assembly 2 424F368 Cap Case 10 674F177 Latchbolt 14 236F178 Spring Locking Lever 15 402F937 Latch 5...

Page 443: ...ine Corbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY...

Page 444: ...FIN 1 3 8 236L72M022FIN 340L60M022FIN 340L61M022FIN 236L70M022FIN 1 1 2 236L72M024FIN 340L60M024FIN 340L61M024FIN 236L70M024FIN 1 3 4 236L72M028FIN 340L60M028FIN 340L61M028FIN 236L70M028FIN 2 236L72M0...

Page 445: ...atent pending and or patent www assaabloydss com patents 53 Armored Fronts ML2000 Parts Manual For Deadbolt Only 079F00 Standard 079F02 D138 Option For Deadbolt Latchbolt Auxiliary Latch Toggle 402F29...

Page 446: ...RENCH See page 75 THROUGHBOLT PACKET See page 74 THROUGHBOLT PACKET See page 107 KNOB RELEASE TOOL See page 108 ADAPTER PACKET See page 71 72 OUTSIDE ESCUTCHEON See page 61 63 INSIDE ESCUTCHEON See pa...

Page 447: ...ns No Adapter Packet supplied Vandal Resistant Lever Trim Cast Lever x Cast Escutcheon BLIND HOLE BLIND HOLE INSIDE KNOB ASSEMBLY See page 93 INSIDE ESCUTCHEON See page 99 OUTSIDE ESCUTCHEON See page...

Page 448: ...s com patents 56 Trim Components ML2000 Parts Manual INSIDE LEVER ASSEMBLY See page 57 60 DOWEL SCREW See page 74 HEX WRENCH See page 75 SURFACE MOUNT PACKET See page 74 ADJUSTING BOLT See page 73 RET...

Page 449: ...gress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and...

Page 450: ...Door RH RHR 670F58 for 1 3 8 Door LH LHR 670F68 for 1 3 4 Door RH RHR 670F67 for 1 3 4 Door LH LHR 671F04 for 2 1 4 Door RH RHR 671F03 for 2 1 4 Door LH LHR 4 ES Essex Cast A 670F33 Inside Lever B Out...

Page 451: ...Door 692F69 for 1 3 8 Door RH RHR Door 692F70 for 1 3 8 Door LH LHR Door 692F35 for 2 1 4 Door RH RHR Door 692F36 for 2 1 4 Door LH LHR Door 2 MS Merlot Cast A 692F65 Inside Lever B Outside Lever Spin...

Page 452: ...ut the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Inside GZ Global Knob YZ Yankee Knob Outsid...

Page 453: ...tside For Cylinder Only 9 Outside For Grip Only 10 Outside For Cylinder Grip 11 Outside For Grip Emergency Key 12 Outside For Cylinder Grip Indicator 7 1 2 x 2 1 4 Wrought Specify Finish Item Part No...

Page 454: ...Cylinder Only 3 544F76 Inside or Outside for Grip Only 4 544F77 Inside or Outside for Cylinder and Grip 5 Inside for Thumbturn Lever Only 544F92 for 1 3 8 Door 544F89 for 1 3 4 Door 544F91 for 2 1 4...

Page 455: ...for Cylinder and Grip 5 Inside for Thumbturn Lever Only 544F14 for 1 3 8 Door 544F45 for 1 3 4 Door 544F44 for 2 1 4 Door 709F05 for 1 3 8 Door M34 Option 709F06 for 1 3 4 2 Door M34 Option 709F07 fo...

Page 456: ...h Standard Thumbturn 807F93 for 2 Mus o Option with Standard Thumbturn 807F94 for 2 1 4 Mus o Option with Standard Thumbturn 807F95 for 1 3 4 2 Mus o Option with M34 Ergo Thumbturn 807F96 for 2 1 4 Mu...

Page 457: ...3 4 Door 694F36 for 2 Door 694F37 for 2 1 4 Door 709F13 for 1 3 8 Door M34 Option 709F14 for 1 3 4 Door M34 Option 709F15 for 2 1 4 Door M34 Option 1 Inside Blank 2 Inside For Cylinder Only 3 Inside...

Page 458: ...ion 807F67 for 2 Door Mus o Option 807F68 for 2 1 4 Door Mus o Option 12 Outside for Grip Plug 694F67 for 1 3 8 Door 694F68 for 1 3 4 Door 694F69 for 2 Door 694F70 for 2 1 4 Door 13 Outside for Grip P...

Page 459: ...5 Inside for Thumbturn Lever Only 702F10 Standard 707F71 M34 Option 6 Inside for Thumbturn Lever and Grip 702F07 Newport Lever 702F08 Citation Lever 707F69 Newport Lever M34 Option 707F70 Citation Lev...

Page 460: ...ress written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents 68 ML2000 Parts Manual Rose Packets Specify Finish It...

Page 461: ...escription 1 808F70 Wrought Rose Packet containing Qty 1 2 3 4 Dia Mus o Rose T Rose 2 808F72 Wrought Rose Packet containing Qty 1 2 3 16 Dia Mus o Rose U Rose 3 808F74 Wrought Rose Packet containing...

Page 462: ...m Part No Description 1 Adapter Packet Full Working Trim containing 1 Inside Adapter Plate 1 Outside Adapter Plate 2 8 32 Phillips Flat Hd Undercut Machine Screws 1 Knob Release Tool 466F40 for 1 3 8...

Page 463: ...side Adapter plate 2 Dummy Adapter Sleves 2 Bushings 2 8 32 Philips Head Screws 854F14 for 1 3 8 Door 854F15 for 1 3 4 Door 854F16 for 2 1 4 Door 3 Adapter Packet Grip Outside x Blank Escutcheon Insid...

Page 464: ...plate 2 Bushings 2 8 32 Philips Head Screws 854F18 for 1 3 8 door 854F19 for 1 3 4 door 854F21 for 2 1 4 door 72 Adapter Packets P Escutcheon NOTE Each adapter packet comes with appropriate size adapt...

Page 465: ...or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents 73 Spindles and Spindle Com...

Page 466: ...owel Screw for Inside Lever 4 429F41 Mortise Lock Mounting Packet Std containing 1 Cylinder Set Screw 4 12 Phillips Flat Head Undercut Combination Screws 2 8 x 1 4 Phillips Flat Head Undercut Machine...

Page 467: ...3F90 for 2 1 4 Door 723F84 for up to 4 Door Thumbturn Lever MT2 square plate 723F73 for 1 3 8 Door 723F79 for 1 3 4 Door 723F91 for 2 1 4 Door 723F85 for up to 4 Door Thumbturn Lever MT3 round plate 7...

Page 468: ...yramid HS IC N A 1030 114 A02 1030 114 A01 Pyramid Security N A 1027 114 A02 1027 114 A01 Pyramid Security IC N A 1037 114 A02 1037 114 A01 Conventional 6 pin 1001 114 A01 1000 118 A02 1000 118 A01 Co...

Page 469: ...8 cylinders in a double cylinder function Collars for this combination are shaded and are referenced only for other manufacturer s cylinders 2 The V escutcheon is not available for 1 3 8 doors so that...

Page 470: ...cutcheon none none none 700F53 700F53 Double Cylinder Sectional 253F97 610F01 447F43 609F37 609F37 N escutcheon 253F97 253F97 605F43 447F43 609F36 P escutcheon 447F41 x none 447F42 610F02 447F43 609F3...

Page 471: ...4 Door Single Cylinder Sectional use longer cylinder 253F97 253F97 253F97 605F43 N escutcheon use longer cylinder 253F97 253F97 253F97 253F97 P escutcheon use longer cylinder use longer cyl use longe...

Page 472: ...5 447F46 not avail Double Cylinder Sectional not avail N escutcheon 447F46 use shorter cylinder not avail M escutcheon 447F46 1 3 4 Single Cylinder Sectional 447F45 447F45 447F46 N escutcheon 447F44 4...

Page 473: ...81 Flexible Head Spacers for ML2000 Series Locksets ML2000 Parts Manual Application Cylinder Door Function 1 6 Pin std 1 1 8 7 Pin Std 1 1 4 1 3 8 Single Cylinder 370F29 252F82 Use Shorter Cylinder 1...

Page 474: ...Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents ML2000 Parts Manual 82 ML2000 Series Hand Reversing Instructions RED Locking Screw Step 1 Move the Re...

Page 475: ...ry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 2000 2019 ASSA ABLOY Access and Egress Hardware Group Inc...

Page 476: ...47 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Copyright 200...

Page 477: ...ML2000 Series Mortise Lock Parts Manual For Locks Made Prior to 2016...

Page 478: ...rdering procedure parts are only available as listed q Refer to the installation instructions for complete installation q Limited warranty against defects in materials and workmanship under normal use...

Page 479: ...set 31 Privacy 33 Apartment or Dormitory 35 Institutional Privacy 37 Classroom Security 39 Lever Version Index 41 FUNCTION DESCRIPTION Passage or Closet 44 Privacy Bedroom or Bathroom ANSI F02 46 Stor...

Page 480: ...e 86 Half Trim Lever x Escutcheon 87 Half Trim Wrought Knob x Escutcheon 87 Half Trim Cast Knob x Escutcheon 87 Half Trim Lever x Rose 88 Half Trim Wrought Knob x Rose 88 HalfTrim Cast Knob x Rose 88...

Page 481: ...19 48 ML2030 ML2030HS ML2030VR 21 50 ML2032 ML2032HS ML2032VR 23 52 ML2042 ML2042HS ML2042VR 25 54 ML2048 ML2048HS ML2048VR 27 56 ML2051 ML2051HS ML2051VR 29 58 ML2055 ML2055HS ML2055VR 25 54 ML2057 M...

Page 482: ...rating devices on accessible doors shall have a shape that is easy to grasp with one hand and does not require tight grasping tight pinching or twisting of the wrist to operate Lever operated mechanis...

Page 483: ...ity Function ML2012 MR Option D138 Option Deadbolt by Key Either Side ANSI F16 PG 8 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front High Security Function ML2013 MR Option D138 O...

Page 484: ...y 1 Case Front Sub Assembly for 687F53 8 Standard 687F54 8 D138 Option 687F58 8 MR Option 2 Cap Case for 700F27 8 Standard 701F57 8 MR Option 9 Hub Turnpiece for 700F23 5 Standard 700F31 5 MR Option 1...

Page 485: ...9 Deadlock Functions ML2011 ML2012 ML2000 Parts Manual 31 12 9 1 11 2 35 S A 50 51 52...

Page 486: ...9 700F23 5 Hub Turnpiece 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 31 402F73 8 Bracket Cylinder Set Screw 35 684F18 8 Screw FHUM PH TITE 8 32 x 3 8 Item Part No Description 48 403F56 8 Deadloc...

Page 487: ...11 Deadlock Functions ML2017 ML2000 Parts Manual 31 12 9 1 11 S A 50 51 52 48 49 2 35...

Page 488: ...Option ML2022HS Store Door ANSI F14 PG 16 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front High Security Function ML2024 MR Option D138 Option ML2024HS Entrance or Storeroom ANSI...

Page 489: ...L2051 MR Option D138 Option ML2051HS Entrance or Office ANSI F04 PG 28 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front High Security Function ML2055 MR Option D138 Option ML2055H...

Page 490: ...3 8 Doors Type Standard Master Ring 1 Front High Security Function ML2069 D138 Option ML2069HS Institutional Privacy PG 36 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front High S...

Page 491: ...Option 2 700F27 8 Cap Case 4 Hub Knob 684F14 7 Deadbolt 683F33 7 Spring Deadbolt 10 688F17 7 Latchbolt Sub Assembly 18 681F37 8 Lever Hub 19 688F03 8 Retractor Item Part No Description 21 565F04 8 Spr...

Page 492: ...16 Knob Version ML2010 ML2000 Parts Manual 1 19 18 4 10 S A 50 51 52 2 35 21 Passage or Closet...

Page 493: ...4 Hub knob 684F14 7 Standard 683F33 7 High Security 7 684F05 5 Stop 9 Hub Turnpiece for 813F505 Standard 700F31 5 MR Option 10 688F17 7 Latchbolt Sub Assembly For 1 3 4 Min Doors For 1 3 8 Doors Type...

Page 494: ...tandard 488F09 MR OPtion 465F57 High Security M04 616F12 MR M04 See pg 109 for packet descriptions NOTE For double cylinder functions an additional cylinder set screw is required Cylinder Set Screw fo...

Page 495: ...8 Spring Deadbolt 13 624F48 8 Lever Deadocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary Item Part No Description 17 678F67 7 Spring Auxiliary Lever...

Page 496: ...20 Knob Version ML2029 ML2000 Parts Manual Hotel or Motel S A 50 51 31 12 22 9 3 7 38 1 19 11 18 10 52 4 2 35 53 21...

Page 497: ...1 5 MR Option 10 688F717 7 latchbolt Sub Assembly 11 702F98 7 Deadbolt For M26 Option replace suffix 8 with 2 For M26 Option replace suffix 8 with 7 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard M...

Page 498: ...22 Knob Version ML2030 ML2065 ML2000 Parts Manual Privacy Bedroom or Bathroom Dormitory Entrance or Storeroom S A 50 51 31 12 22 9 3 7 38 1 19 11 18 10 52 4 2 35 53 21...

Page 499: ...p 8 684F55 9 Stop Fixed 10 688F17 7 Latchbolt Sub Assembly 13 624F48 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring...

Page 500: ...24 Knob Version ML2032 ML2000 Parts Manual Institution or Utility 31 22 38 1 10 S A 50 51 52 23 17 15 16 24 7 8 4 13 14 38 2 35...

Page 501: ...Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring High Security 1 Front Function ML2055 MR Option ML2055HS D1...

Page 502: ...26 Knob Version ML2042 ML2055 ML2000 Parts Manual Entrance Public Restroom or Classroom 31 22 7 38 1 19 18 10 3 S A 50 51 52 23 17 15 16 24 13 14 25 4 43 33 2 35 21...

Page 503: ...High Security 7 684F05 5 Stop 9 Hub Turnpiece for 700F23 5 Standard 700F31 5 MR Option 10 688F17 7 Latchbolt Sub Assembly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 18 681F37 8 Lever Hub Item Pa...

Page 504: ...28 Knob Version ML2048 ML2000 Parts Manual Entrance or Apartment 31 12 22 9 7 38 1 19 11 27 28 26 10 18 52 S A 50 51 4 2 35 53 21...

Page 505: ...5 Stop 10 688F17 7 Latchbolt Sub Assembly 13 602F19 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever...

Page 506: ...30 Knob Version ML2051 ML2000 Parts Manual Entrance or Office 2 35 21 31 22 7 38 1 19 18 27 28 26 10 52 S A 50 51 17 15 16 24 13 14 4 33 43 23 25...

Page 507: ...84F55 9 Stop Fixed 10 688F17 7 Latchbolt Sub Assembly 13 602F19 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxi...

Page 508: ...32 Knob Version ML2057 ML2000 Parts Manual Storeroom or Closet 2 35 21 17 1 19 18 15 16 10 24 38 22 31 52 13 14 7 8 S A 50 51 4 33 43 23 25...

Page 509: ...ard 3 682F01 8 Lever Sub Assembly Stop 4 684F14 7 Hub Knob 7 684F05 5 Stop 9 624F45 5 Hub Turnpiece 10 688F17 7 Latchbolt Sub Assembly 18 681F37 8 Lever Hub 19 688F03 8 Retractor 21 565F04 8 Spring Hu...

Page 510: ...34 Knob Version ML2060 ML2000 Parts Manual Privacy 1 19 18 10 S A 50 51 52 3 9 7 38 45 44 46 47 4 2 35 21...

Page 511: ...00F31 5 MR Option 10 688F17 7 Latchbolt Sub Assembly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 13 602F19 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16...

Page 512: ...36 Knob Version ML2067 ML2000 Parts Manual Apartment or Dormitory 12 22 9 3 53 31 13 14 17 1 19 11 18 27 28 26 15 16 10 24 7 38 S A 50 51 52 4 2 35 21...

Page 513: ...urnpiece 10 688F17 7 Latchbolt Sub Assembly 13 624F48 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Leve...

Page 514: ...38 Knob Version ML2069 ML2000 Parts Manual Institutional Privacy 2 35 21 1 19 18 10 52 3 7 38 9 22 31 S A 50 51 13 14 17 15 16 24 45 44 23 46 47 4...

Page 515: ...ocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary Item Part No Description 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever 18 681F36 8 Lever Hub 19 688F03 8 Retrac...

Page 516: ...40 Knob Version ML2072 ML2075 ML2000 Parts Manual Classroom Security S A 50 51 31 12 22 9 3 7 38 1 19 11 18 21 10 52 4 51 2 35 53 13 14 17 24 16 15...

Page 517: ...ption ML2022VR Store Door ANSI F14 PG 44 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front Vandal Resistant Function ML2024 MR Option D138 Option ML2024VR Entrance or Storeroom ANS...

Page 518: ...ion ML2051VR Entrance or Office ANSI F04 PG 56 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front Vandal Resistant Function ML2055 MR Option D138 Option ML2055VR Classroom ANSI F05...

Page 519: ...8 Doors Type Standard Master Ring 1 Front Vandal Resistant Function ML2069 D138 Option ML2069VR Institutional Privacy PG 56 For 1 3 4 Min Doors For 1 3 8 Doors Type Standard Master Ring 1 Front Vanda...

Page 520: ...84F10 8 Standard 684F10 7 Vandal Resistant 6 Hub Case Side 684F09 8 Standard 684F09 7 Vandal Resistant 10 688F17 7 Latchbolt Sub Assembly 18 681F36 8 Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring...

Page 521: ...45 Lever Version ML2010 ML2000 Parts Manual 30 1 19 6 36 29 5 37 18 20 21 10 S A 50 51 52 32 35 2 35 Passage or Closet...

Page 522: ...ndal Resistant 7 684F05 5 Stop 9 Hub Turnpiece for 813F505 Standard 700F31 5 MR Option Item Part No Description 10 688F17 7 Latchbolt Sub Assembly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 18 6...

Page 523: ...oom Item Part No Description 51 236L72 018 Std Strike See page 76 for options 52 Specify Finish Mortise Lock Mounting Packet For 429F41 Standard 488F09 MR Option 465F57 Vandal Resistant M04 616F12 MR...

Page 524: ...bly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 13 624F48 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxil...

Page 525: ...49 Lever Version ML2029 ML2000 Parts Manual 31 12 13 14 22 9 17 7 8 38 30 1 19 6 36 29 5 37 32 35 11 18 20 21 15 16 10 24 S A 50 51 52 2 35 53 Hotel or Motel...

Page 526: ...05 5 Stop 9 700F23 5 Hub Turnpiece 10 688F17 7 Latchbolt Sub Assembly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 18 681F36 8 Lever Hub Item Part No Description 19 688F03 8 Retractor 20 690F82 7...

Page 527: ...51 Lever Version ML2030 ML2065 ML2000 Parts Manual 31 12 22 9 7 38 30 1 19 6 36 29 5 37 32 35 11 18 20 21 10 S A 50 51 52 3 2 35 53 Privacy Bedroom or Bathroom Dormitory Entrance or Storeroom...

Page 528: ...84F09 7 Vandal Resistant 7 684F05 5 Stop 8 684F55 9 Stop Fixed 10 688F17 7 Latchbolt Sub Assembly 13 624F48 8 Lever Deadlocking 14 700F90 7 Spring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F...

Page 529: ...53 Lever Version ML2032 ML2000 Parts Manual 31 22 1 6 36 5 32 35 10 38 S A 50 51 52 23 17 15 16 24 7 8 13 14 38 2 35 Institution or Utility...

Page 530: ...F90 7 Spring Deadlocking Lever Item Part No Description 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever 18 681F37 8 Lever Hub 19 688F03 8 Retractor 20 690F82...

Page 531: ...stroom Classroom Item Part No Description 51 236L73 018 Std Strike See page 76 for options 52 Specify Finish Mortise Lock Mounting Packet For 429F41 Standard 488F09 MR Option 465F57 Vandal Resistant M...

Page 532: ...ly 11 702F98 7 Deadbolt 12 701F22 8 Spring Deadbolt 18 681F37 8 Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring Retractor 21 565F04 8 Spring Hub Lever 22 688F14 8 Lever Cylinder Latch Item Part No...

Page 533: ...57 Lever Version ML2048 ML2000 Parts Manual 31 12 22 9 7 38 30 1 19 6 36 29 5 37 32 35 11 18 20 21 27 28 26 10 S A 50 51 52 53 2 35 Entrance or Apartment...

Page 534: ...ring Auxiliary Lever 18 681F37 8 Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring Retractor 21 565F04 8 Spring Hub Lever Item Part No Description 22 701F748 Lever Cylinder Latch 23 705F949 Stop Cyli...

Page 535: ...59 Lever Version ML2051 ML2000 Parts Manual 13 14 31 22 7 38 30 1 19 6 36 29 5 37 32 35 18 20 21 27 28 26 10 52 S A 50 51 17 15 16 24 43 33 23 25 2 35 Entrance or Office...

Page 536: ...xiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever 18 681F37 8 Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring Retractor Item Part No Description 21 565F04 8 Spring Hub Lever 22...

Page 537: ...61 Lever Version ML2057 ML2000 Parts Manual 31 22 17 30 1 19 6 36 29 5 37 32 35 18 20 21 15 16 10 24 38 52 13 14 7 8 S A 50 51 43 33 23 25 2 35 Storeroom or Closet...

Page 538: ...Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring Retractor 21 565F04 8 Spring Hub Lever 29 466F22 9 Spacer 30 404F85 8 Spring Lever Return 31 402F73 8 Bracket Cylinder Set Screw 32 404F86 8 Bracket...

Page 539: ...63 Lever Version ML2060 ML2000 Parts Manual 30 1 19 6 36 29 5 37 18 20 21 10 S A 50 51 52 3 7 38 32 35 31 45 44 46 47 9 2 35 Privacy...

Page 540: ...pring Deadlocking Lever 15 403F67 7 Latch Auxiliary 16 678F54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever 18 681F37 8 Lever Hub Item Part No Description 19 688F03 8 Retractor 20 690F82 7 Spri...

Page 541: ...65 Lever Version ML2067 ML2000 Parts Manual 31 12 13 14 22 9 3 17 7 38 30 1 19 6 36 29 5 37 32 35 11 18 20 21 27 28 26 15 16 10 24 S A 50 51 52 2 35 53 Apartment or Dormitory...

Page 542: ...54 8 Lever Auxiliary 17 678F67 7 Spring Auxiliary Lever 18 681F37 8 Lever Hub 19 688F03 8 Retractor 20 690F82 7 Spring Retractor 21 565F04 8 Spring Hub Lever 22 688F14 8 Lever Cylinder Latch 23 681F48...

Page 543: ...67 Lever Version ML2069 ML2000 Parts Manual 30 1 19 6 36 29 5 37 18 20 21 10 52 3 7 38 22 32 35 31 S A 50 51 13 14 17 15 16 24 45 44 23 46 47 9 2 35 Institutional Privacy...

Page 544: ...Lever 18 681F368 Lever Hub Item Part No Description 19 688F03 8 Retractor 20 690F82 7 Spring Retractor 21 565F04 8 Spring Hub Lever 22 753F098 Lever Cylinder Latch 24 436F17 7 Ring Retaining 29 466F2...

Page 545: ...69 Lever Version ML2072 ML2075 ML2000 Parts Manual 50 51 31 12 22 9 3 7 38 1 19 11 18 10 52 54 2 35 53 13 14 17 24 16 15 6 36 5 30 29 5 37 32 35 18 20 21 S A Classroom Security...

Page 546: ...15 9 MLE05 RHR 398F16 9 MLE05 LHR NOTE MLE03 no trim function side view shown as example Item Part No Description 35 684F18 8 Screw FHUM PH TITE 8 32 x 3 8 42 466F86 8 Lever Locking 50 Specify Finish...

Page 547: ...71 Crossbar Version ED6600 Series ML2000 Parts Manual 52 31 15 16 10 1 17 22 14 68 66 25 60 62 61 65 18 67 42 69 34 S A 50 51 2 35...

Page 548: ...iliary Latch Lever 18 424F34 8 Lever Hub 22 362F06 8 Lever Cylinder Latch 25 685F38 7 Spring Stopworks 31 402F73 8 Bracket Cylinder Set Screw 33 397F35 9 Lever Cylinder Stop NOTE MLE06 no trim functio...

Page 549: ...73 Crossbar Version ED6600A Series ML2000 Parts Manual 52 31 15 16 10 1 17 22 33 14 68 66 25 60 62 61 65 18 67 42 S A 50 51 2 35...

Page 550: ...ever Cylinder Latch 25 685F38 7 Spring Stopworks 31 402F73 8 Bracket Cylinder Set Screw 33 397F35 9 Lever Cylinder Stop NOTE MLE08 no trim function side view shown as example Item Part No Description...

Page 551: ...Crossbar Version ED7600 ED7600A Series ML2000 Parts Manual 52 31 69 22 34 33 OR 14 68 66 65 25 60 70 61 61 64 63 42 1 15 16 10 17 S A 50 51 2 35 Note Rotate Item 65 and latchbolt 180 to reverse handi...

Page 552: ...2 340L62032 340L63032 236L74032 236L70032 2 1 4 236L72036 340L60036 340L61036 236L73036 340L62036 340L63036 236L74036 236L70036 2 1 2 236L72040 340L60040 340L61040 236L73040 340L62040 340L63040 236L74...

Page 553: ...ar Versions ED7600 Series ED7600A Series 547F46 8 RHR 547F47 8 LHR All Pushbar Series 2 Case Caps 700F27 8 Standard HS 700F57 8 MR Option 424F37 8 Crossbar Versions ED6600 Series ED6600A Series 424F36...

Page 554: ...ndard 700F70 2 M26 Option 700F25 8 Standard 700F25 2 M26 Option 4 Knob Hub 684F14 7 Standard 683F33 7 High Security 5 Hub Case Side 684F10 8 Standard 684F10 7 M26 Option VR 6 Hub Cap Side 684F09 8 Sta...

Page 555: ...ice 15 Auxiliary Latches 403F67 7 Standard 402F93 7 625 Exit Device 16 Auxiliary Levers 678F54 8 Standard 678F54 2 M26 Option 426F47 8 Exit Device 17 Auxiliary Lever Spring 678F67 7 Standard 426F48 8...

Page 556: ...ub Assembly 461F01 7 27 Toggle Spring 402F63 7 28 Seat Spring 402F61 7 29 Spacer 466F22 9 30 Lever Return Spring 404F85 8 Standard 404F85 7 M26 Option 31 Cylinder Set Screw Bracket 402F73 8 Standard 4...

Page 557: ...tion For Deadbolt Latchbolt 423F54 Standard 423F57 D138 Option For Latchbolt Only 423F55 Standard 423F58 D138 Option For Deadbolt Latchbolt Auxiliary Latch 402F30 Standard 402F34 D138 Option For Latch...

Page 558: ...xit Device 483F43 8 Exit Device 61 Thumbturn Lever Spring 363F52 8 Exit Device 62 Thumbturn Lever 424F33 8 Exit Device 63 Bottom Thumbturn Lever 440F72 8 Exit Device 64 Top Thumbturn Lever 440F73 8 Ex...

Page 559: ...age 109 NYLON BUSHING See page 109 Wrought Knob x Wrought Escutcheon Illustration represents parts offering only not intended for use in installation Illustration represents parts offering only not in...

Page 560: ...ge 102 RETAINING RING LEVER SPINDLE SPRING See page 75 INSIDE LEVER ASSEMBLY NYLON BUSHING See page 109 SPINDLE SPINDLE See page 107 COLLAR See page 111 CYLINDER See page 110 THROUGHBOLT PACKET See pa...

Page 561: ...SIDE LEVER ASSEMBLY See page 89 92 HEX WRENCH DOWEL SCREW See page 108 ROSE PACKET See page 103 ROSE PACKET See page 103 ADAPTER PACKET See page 105 OUTSIDE LEVER SPINDLE ASSEMBLY See page 89 92 NYLON...

Page 562: ...DE KNOB SPINDLE ASSEMBLY See page 93 94 Cast Knob x Rose Illustration represents parts offering only not intended for use in installation Illustration represents parts offering only not intended for u...

Page 563: ...ee page 108 SURFACE MOUNT PACKET See page 108 DOWEL SCREW See page 108 HEX WRENCH See page 109 SURFACE MOUNT PACKET See page 108 ADJUSTING BOLT See page 107 ADJUSTABLE LOCKNUT ASSEMBLY See page 107 KN...

Page 564: ...page 103 THIMBLE PACKET See page 103 OUTSIDE ADAPTER PACKET See page 105 KNOB SHANK ADAPTER See page 107 DOWEL SCREW See page 108 ADAPTER PACKET See page 105 ADJUSTING BOLT See page 107 RETAINER See...

Page 565: ...levers come complete with dowel screws 483F30 AS Armstrong Cast CS Citation Cast DS Dirke Cast Specify Hand ES Essex Cast LS Lustra Cast LW Lustra Wrought NS Newport Cast PS Princeton Cast S Regis Ca...

Page 566: ...or 1 3 4 Door 671F05 for 2 1 4 Door Item Part No Description 5 LS Lustra Cast A 670F34 Inside Lever LW Lustra Wrought 493F31 Inside Lever LS Lustra Cast B Outside Lever Spindle Assembly 670F61 for 1 3...

Page 567: ...side Note All inside levers come complete with dowel screws 483F30 F Frascati Cast M Merlot Cast T Tuscany Cast Z Zinfandel Cast NS Newport Cast stainless steel Vandal Resistant CS Citation Cast stain...

Page 568: ...Outside Lever Spindle Assembly 692F93 for 1 3 4 Door 3 TS Tuscany Cast A 692F68 Inside Lever B Outside Lever Spindle Assembly 692F96 for 1 3 4 Door 4 ZS Zinfandel Cast A Inside Lever for 692F66 LH LH...

Page 569: ...side Knob Spindle Assemblies ML2000 Parts Manual Inside BR Belmont Wrought BW Belmont Wrought GR Global Wrought GW Global Wrought GS Global Cast SS Surety Cast YW Yankee Cold Forged Outside 3A 4A 5A 3...

Page 570: ...568F11 Inside Knob GR Global Wrought Reinforced B Outside Knob Spindle Assembly 689F50 for 1 3 8 Door 689F52 for 1 3 4 Door 689F54 for 2 1 4 Door GW Global Wrought Outside Knob Spindle Assembly 689F58...

Page 571: ...er Ring 3 544F95 Inside for Grip Only 4 Inside for Cylinder and Grip 544F96 Conventional 377F80 Master Ring 5 Inside for Thumbturn Lever Only 545F42 for 1 3 8 Door 545F43 for 1 3 4 Door 545F44 for 2 1...

Page 572: ...r 2 1 4 Door 7 1 2 x 2 1 4 Wrought Specify Finish Item Part No Description 6 Inside for Thumbturn Lever Grip 544F88 for 1 3 8 Door 544F85 for 1 3 4 Door 544F87 for 2 1 4 Door 7 544F79 Outside for Trim...

Page 573: ...ide For Cylinder Only 3 Inside For Grip Only 4 Inside For Cylinder Grip 5 Inside For Thumbturn Lever Only 6 Inside For Thumbturn Lever Grip 7 Outside Blank 8 Outside For Cylinder Only 9 Outside For Gr...

Page 574: ...Finish Item Part No Description 8 Outside For Grip Only 427F42 for 1 3 8 Door 427F43 for 1 3 4 Door 485F76 for 2 1 4 Door 9 Outside For Cylinder and Grip 427F38 for 1 3 8 Door 427F39 for 1 3 4 Door 4...

Page 575: ...Lever Grip 1 Inside Blank 2 Inside For Grip Only 3 Inside For Cylin der Grip 4 Inside For Thumbturn Lever Only 5 Inside For Thumbturn Lever Grip 6 Outside For Cylinder Only 7 Outside For Grip Only 8...

Page 576: ...2 Inside For Cylinder Only 3 Inside For Grip Only 4 Inside For Cylinder Grip 5 Inside For Thumbturn Lever Only 6 Inside For Thumbturn Lever Grip 7 For Cylinder Only 8 Outside For Grip Only 9 Outside...

Page 577: ...F61 for 2 Door 694F62 for 2 1 4 Door 12 Outside for Grip Plug Only 694F67 for 1 3 8 Door 694F68 for 1 3 4 Door 694F69 for 2 Door 694F70 for 2 1 4 Door 13 Outside for Grip Plug Indicator Only 694F71 fo...

Page 578: ...e For Grip Only 4 Inside For Cylinder Grip 5 Inside For Thumbturn Lever Only 6 Inside For Thumbturn Lever Grip 7 Inside For Cylinder Grip Indicator 8 Outside Blank 9 Outside For Cylinder Only 10 Outsi...

Page 579: ...B Roses 6 447F24 Cast Rose Packet containing Qty 2 2 7 8 Dia Roses F Roses Specify Finish 1 3 6 7 8 9 4 5 2 7 8 Dia Wrought 3 1 2 Dia Wrought 2 1 4 Dia Wrought 2 7 8 Dia Cast 3 Sq Wrought 2 1 4 Dia C...

Page 580: ...r 1 3 4 Door 466F47 for 2 1 4 Door 104 Adapter Packets 1 2 5 3 4 Full Working Trim M N Escutcheons Levers Cast Knobs Half Dummy Trim M N Escutcheons Levers Half Dummy Trim M N Escutcheons Cast Knobs H...

Page 581: ...l Trim containing 1 Adapter Plate 1 Spindle 2 8 Phillips Flat Head Combination Screws 2 8 Hollow Countersunk Washers 3 Adapter Packet Half Working Sectional Trim containing 1 Adapter Plate 2 8 32 Phil...

Page 582: ...er Packets P Escutcheon NOTE Each adapter packet comes with appropriate size adapter plates screws for door thickness as ordered Item Part No Description 3 511F52 Adapter Packet Wrought Knob Half Dumm...

Page 583: ...ob 8 228F54 8 Roll Pin for Knob or Lever Spindle 9 377F30 8 Catch Assembly Knob 1 1 3 2 4 5 2 4 3 5 6 7 8 33L 33KL 33LK y t i r u c e S h g i H 2 3 Knob Half Trim 7 Vandal Resistant 9 6 Spindles Item...

Page 584: ...ew Packets Item Part No Description 6 Screw Spindle Packet for VR Trim Containing 4 10 24 x 2 FHUM Torx Pin Screws 2 Spindles 700F65 for 1 3 4 Door 700F66 for 2 Door 700F67 for 2 1 4 Door 7 616F12 Mor...

Page 585: ...umbturn Lever Packet containing 1 Thumbturn Lever 2 6 x 1 2 Phillips Oval Head Type A Screws 519F09 for 1 3 8 Door 519F10 for 1 3 4 Door 519F11 for 2 1 4 Door 519F12 for up to 3 Door 581F96 for up to...

Page 586: ...1100 100 A01 Flex head 7 pin N A 1100 118 A02 7 1100 118 A01 7 Master ring N A 1060 118 A02 7 1060 118 A65 Master ring flex head N A 1160 100 A62 1060 100 A65 Blockout N A 1012 114 A02 1012 114 A01 P...

Page 587: ...tion Cylinder Door Function Trim 1 5 Pin 1 1 8 6 Pin Standard 1 1 4 6 Pin IC 7 Pin Hotel Blockout 1 3 8 Hotel IC 1 1 2 7 Pin IC 1 3 8 Door Single Cylinder Sectional 253F97 605F43 447F43 609F36 609F37...

Page 588: ...on none 447F41 447F42 610F02 609F36 L escutcheon 197F34 x none 447F42 610F01 447F43 609F36 V escutcheon none none 700F53 700F53 705F92 2 Door Single Cylinder Sectional 253F97 253F97 253F97 605F43 605F...

Page 589: ...se longer cyl use longer cyl none none 447F41 T escutcheon use longer cyl use longer cyl use longer cyl none none L escutcheon use longer cyl use longer cyl none none 447F41 V escutcheon none none non...

Page 590: ...F45 447F46 447F46 M escutcheon 447F45 447F46 not avail 2 Single Cylinder Sectional 447F44 447F45 447F45 N escutcheon 447F44 447F44 447F44 M escutcheon none 447F44 447F44 Double Cylinder Sectional 447F...

Page 591: ...uble Cylinder none 370F31 252F82 2 1 4 Single Cylinder Use Longer Cylinder none none Double Cylinder none none 370F31 Conventional Cylinder Application Cylinder Door Function 1 6 Pin std 1 1 8 7 Pin S...

Page 592: ...Plate Step 3 Pull latch out of lock body and turn latch over Fig 2 Figure 1 Figure 2 Figure 3 Step 4 Push in latch while holding screw driver behind latch tail Fig 3 Note Push in latch until catch pla...

Page 593: ...117 Notes ML2000 Parts Manual...

Page 594: ...543 3658 Fax 800 447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 905 738 2478 www assaabloy c...

Page 595: ...FE6600 Series Multi Point Lock Parts Manual...

Page 596: ...orbin Russwin distributor sales agency or visit our website at www corbinrusswin com Finishes ANSI BHMA Code Finish Description 605 Bright Brass Clear Coated 606 Satin Brass Clear Coated 611 Bright Br...

Page 597: ...19 In Pn Inside Cover Shield Pack Yes 726F628 19 Harmony Inside Cover Shield Pack Yes 726F638 19 Passport Inside Cover Shield Pack Yes 9 726F64M FIN Dogging Indicator Includes Item 13 Yes Item Part Nu...

Page 598: ...00 543 3658 Fax 800 447 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 905 738 2478 www assaablo...

Page 599: ...UT5200 Series Pre Assembled Unit Locks Parts and Service Manual...

Page 600: ...t the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Introduction UT5200 Parts Manual Refer to th...

Page 601: ...Quick Conversion 4 Do You have the current model 5 Parts List UT5210 Passage or Closet 6 7 UT5220 Privacy Bedroom or Bathroom 8 9 UT5251 Entrance or Office 10 11 UT5255 Classroom 12 13 UT5257 Storeroo...

Page 602: ...catalog numbers have changed the part numbers have remained the same Identifying parts is as easy as it s always been To find a function or trim design simply use this Quick Conversion as a helpful cr...

Page 603: ...cludes all locks manufactured since 1968 although certain current parts will operate in some older models Since locksmiths are often called on to rekey older locksets we include cylinder removal instr...

Page 604: ...r for Lever Knob 103F44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutch...

Page 605: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...

Page 606: ...r Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever Trim inside outside outside extended lip inside lead lin...

Page 607: ...999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc...

Page 608: ...F44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever trim insid...

Page 609: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...

Page 610: ...Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws...

Page 611: ...c All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaablo...

Page 612: ...n lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART...

Page 613: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...

Page 614: ...Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 Escutcheon lever Trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting S...

Page 615: ...r a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of AS...

Page 616: ...5F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Sc...

Page 617: ...in product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egre...

Page 618: ...15 415F16 415F27 7 605F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 2...

Page 619: ...s Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or...

Page 620: ...he original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without t...

Page 621: ...x RH Essex LH 6 Pin IC 7 Pin IC Best M08 489F88 2 613F22 2 613F42 489F89 2 613F23 2 613F43 549F35 2 613F24 2 613F442 549F36 2 613F25 2 613F452 Regular Tactile Warning Lever specify finish Knobs specif...

Page 622: ...oup Inc is prohibited Patent pending and or patent www assaabloydss com patents Lever and Knob Shank Comparison Guide UT5200 Parts Manual Function Outside Inside UT5210 102F19 8 102F19 8 UT5220 114F67...

Page 623: ...fy Finish Description Part Number ANSI Curved Lip Strike Standard 1 1 4 lip to center 236L75M020 ANSI Straight Lip Strike for Extended Lip Escutcheon 15 16 lip to center 610L43 ANSI Straight Lip for P...

Page 624: ...rts List 613F02 9 Lever Insert gray 2000 052 Standard Cylinder 060F91 8 Knob Shank 069F78 8 Knob Shank Outside 102F19 8 Lever Shank 102F27 8 Lever Shank Outside 102F37 8 Lever Shank Inside 114F67 8 Le...

Page 625: ...ss Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 222F85 Mounting Screw 198F71 Chassis 381F30 Chassis 496F32 Chassis 4...

Page 626: ...and or patent www assaabloydss com patents Cross Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 144F30 8 Spindle 156F3...

Page 627: ...e free operation Time frames in the following maintenance items are based on normal frequency of operation For high traffic or high abuse applications perform suggested maintenance more frequently If...

Page 628: ...patent www assaabloydss com patents Troubleshooting Guide UT5200 Parts Manual Door Edge Jamb Edge Strike Latchbolt Door Edge Jamb Edge Strike Latchbolt PROBLEM SOLUTION 1 Latchbolt does not engage or...

Page 629: ...Edge Strike Latchbolt Deadlocking Latch PROBLEM SOLUTION 2 Key operates with difficulty A Is latch binging due to door sag or misalignment of latch and strike See 1A and 1C B Are silencers correct si...

Page 630: ...ends of spring in illustration One hook is engaged in slot in shank Twist and snap spring to disengage it then remove it If spring bends or deforms it must be replaced on reassembly Since spring and l...

Page 631: ...eproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Cylind...

Page 632: ...ite frame wall for standard Phillips screwdriver With screw removed and escutcheon now loose pry wire retainer ring off to expose crescent shaped knob retainer in slot of frame tube Using small screwd...

Page 633: ...ccess and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent...

Page 634: ...s flat steel retaining plate and remove it Leave retainer in place for other knob 5 To avoid spilling parts from chassis grasp lockset by escutcheons and stand it on knob which will remain in place Su...

Page 635: ...rn button or by using key This is not be possible on storeroom function with rigid outside knob 4 Remove bracket screw s On reassembly test all operations of both knobs before reinstalling screw s 5 T...

Page 636: ...ank If hub bends lock will not operate smoothly when reassembled Also some knobs are cast iron and staked area may break Proceed with caution Upon reassembly tap hub back into place with plastic or ra...

Page 637: ...pplication there is no need to reverse either of these functions For all other functions 1 Remove throughbolts and chassis cover Notice that one escutheon is loose and the other is fixed Fixed escutch...

Page 638: ...o appropriate exploded view page if parts get mixed Caution if any hub has a rectangular or double D hole its orientation is critical Diagonal flats of hole must face holes in latch tube 9 Install sma...

Page 639: ...ng Then for specific service instructions refer to previous pages devoted to Disassembly of lever version Changing the hand of the knob version Note New levers must be obtained when making the changes...

Page 640: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group I...

Page 641: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group I...

Page 642: ...47 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Copyright 199...

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