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ASM 245347 Repair Instructions Download Page 15

15

309425

Parts:  2730H

Model Nos. 245348, Series A with Honda 6.5 HP Motor

Ref.
No.

Part No.

Description

Qty.

1

116298

ENGINE, gasoline 6.5 HP 
Honda

1

2

244749

PUMP, water 2700,
complete

1

3

245422

KIT, frame, includes
wheels, feet and tip grom-
mets

4

244784

GUN assembly

1

5

245587

HOSE

1

7

116968

WHEEL, pneumatic

2

8

805535

TIP, spray

1

9

805536

TIP, spray

1

11

805538

TIP, spray

1

244768

KIT, tip 4–pack

1

12

805634

TIP, spray, chemical

1

13

804275

TUBING, chemical, 1/4–in
ID X 8 ft

1

15

101242

RING, retaining

2

16

110837

SCREW

4

17

111040

NUT, nylock

4

18

197428

COUPLING, quick release

1

Ref.
No.

Part No.

Description

Qty.

19

116411

SPRING, compression

2

20

801546

SCREW, cap

2

21

100132

WASHER, flat

2

22

101566

NUT, lock

2

23

801504

FOOT, rubber

2

24

116460

VALVE, thermal 3/8 NPT

1

25

197792

KEY, square

1

26

116477

WASHER, nylon

2

27

244803

KIT, unloader, preset, 2700

1

28

116460

VALVE, thermal

1

29

244741

KIT, repair, chemical 
injector

1

30

116557

MANIFOLD, pump, 
replacement

1

31

116558

COUPLING, chemical 
injector

1

32

804037

KIT, pump, packing 
(3 cylinders)

1

33

804402

KIT, pump, valve 
(3 cylinders)

1

34

804011

KIT, pump, plunger 
(set of 3)

1

35

804033

KIT, pump, oil seal

1

37

244746

FITTING, pump, inlet

1

38

116563

NUT, push on (not shown)

2

39

244821

CHEMICAL injector com-
plete

1

Summary of Contents for 245347

Page 1: ...ressure 2730H Model 245348 Series A with Honda 6 5 HP Motor 2700 psi 186 bar 18 6 MPa Operating Pressure 3000 psi 210 bar 21 0 MPa Maximum Working Pressure 3030 Model 245349 Series A 3000 psi 210 bar 21 0 MPa Operating Pressure 3300 psi 227 5 bar 22 75 MPa Maximum Working Pressure Table of Contents Warnings 2 Component Identification 3 Pressure Relief Procedure 4 Pump Service 8 Parts Drawing 12 AS...

Page 2: ...y system equipment or install or change spray tips D Tighten all fluid connections before each use D Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Perma nently coupled hoses cannot be repaired D Handle and route hoses and tubes carefully Keep hoses and tubes away from moving parts and hot surfaces Do not use the hoses to pull equipment Do not expose ASM hoses ...

Page 3: ...nd High Pressure Hose Con nection and Garden Hose Connection Hose On Off Engine Switch side Hydraulic Fluid Fill Engine Oil Fill Pressure Unloader Adjustment Knob Tip Storage garden hose connection high pressure hose connection Oil Level Site Gage ...

Page 4: ...gage trigger safety latch 2 Turn Zip Clean off and remove ignition cable from spark plug 3 Shut off water supply Disconnect from water 4 Remove trigger safety latch and trigger gun to relieve pressure Then engage the safety latch Note If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following this procedure disengage trigger safety latch and trigge...

Page 5: ...ter every 25 hours of operation Clean and remove air cleaner foam Wash with water and detergent Dry thoroughly Rub with oil and squeeze to distribute oil After first 50 hours of operation Change pump break in oil Use approved SAE 20 30 pump oil After every 100 hours of operation or every 3 months Clean or replace paper air cleaner cartridge Tap gently to remove dirt Change engine oil Use SAE 30 or...

Page 6: ...d restart Engine misses or l k Partially plugged air cleaner filter Remove and clean lacks power Valve adjustment lash worn Adjust valve lash to manufacturer s specification Spark plug dirty wrong gap or wrong type Clean adjust gap or replace Pressure is too low d Worn or wrong size tip Replace with tip of proper size and or pump runs roughly Inlet filter clogged Clean Check more frequently roughl...

Page 7: ... 70_C Overpressurizing pump Do not modify any factory set adjustments Excessive pressure due to partially plugged or damaged tip Clean or replace tip See Installing and Changing Spray Tips Operating Instruction manual 309324 Pump running too long without spraying Never run pump more than 10 minutes without spraying Running pump dry Do not run pump without water Strong surging at inlet and low pres...

Page 8: ...oring or cracking and replace as necessary Servicing Plungers 1 Turn plunger retaining nut 5 or 6 turns using a 13 mm wrench to loosen Push plunger toward crank case to separate plunger and retaining screw 2 Remove nut from plunger Examine and clean o ring backup ring and copper bearing gasket washer 3 Remove plunger and flinger from plunger shaft Clean parts as necessary 4 Inspect plunger shaft f...

Page 9: ...g 4 Inspect all parts and replace as necessary 5 Thoroughly clean packing cavities and examine for debris or damage 6 Lightly grease packing cavities and replace the packings in the following order head ring v pack ing intermediate ring head ring v packing pack ing retainer Install o ring in retainer groove CAUTION Install parts in proper order and facing proper direc tion Improperly installed par...

Page 10: ...0 It includes replace ment retainers o rings washers and backup rings for three cylinders 1 Turn plunger retaining nut 5 or 6 turns using a 13 mm wrench to loosen Push plunger toward crank case to separate plunger and retaining screw 2 Remove nut from plunger and examine o ring backup ring and copper bearing gasket washer Replace these parts if necessary 3 Remove plunger and flinger from plunger s...

Page 11: ...rme diate retainer ring Remove second v packing and second head ring 4 Inspect all parts Replace as necessary 5 Thoroughly clean packing cavities Examine for debris or damage 6 Lightly grease packing cavities Replace packings in the following order head ring v packing inter mediate ring head ring v packing packing retain er Install o ring in retainer groove CAUTION Install parts in proper order an...

Page 12: ...5 Parts 2730B Model Nos 245347 Series A with Briggs Stratton 6 5 HP Motor ti1611b 5 1 13 13 37 18 31 31 18 27 39 25 28 8 12 3 22 23 21 20 16 19 26 7 15 38 35 37 29 33 30 32 34 2 17 4 internal replacement parts ...

Page 13: ...g 2 16 110837 SCREW 4 17 111040 NUT 4 18 197428 COUPLING quick release 1 19 116411 SPRING compression 2 Ref No Part No Description Qty 20 801546 SCREW cap 2 21 100132 WASHER flat 2 22 101566 NUT lock 2 23 801504 FOOT rubber 2 25 197792 KEY square 1 26 116477 WASHER nylon 2 27 244803 KIT repair unloader pre set 2700 1 28 116460 VALVE thermal 1 29 244741 KIT repair chemical injector 1 30 116557 MANI...

Page 14: ...309425 Parts 2730H Model Nos 245348 Series A with Honda 6 5 HP Motor ti1612c 7 19 26 1 13 31 28 32 5 14 31 18 8 12 18 37 37 39 27 29 3 22 23 21 20 16 38 15 25 17 4 35 2 34 30 33 internal replacement parts ...

Page 15: ...040 NUT nylock 4 18 197428 COUPLING quick release 1 Ref No Part No Description Qty 19 116411 SPRING compression 2 20 801546 SCREW cap 2 21 100132 WASHER flat 2 22 101566 NUT lock 2 23 801504 FOOT rubber 2 24 116460 VALVE thermal 3 8 NPT 1 25 197792 KEY square 1 26 116477 WASHER nylon 2 27 244803 KIT unloader preset 2700 1 28 116460 VALVE thermal 1 29 244741 KIT repair chemical injector 1 30 116557...

Page 16: ...6 309425 Parts 3030 Model Nos 245349 Series A with Honda 9 HP Motor ti1613b internal replacement parts 20 21 23 7 3 22 16 19 26 39 15 25 17 1 13 30 28 33 32 40 27 31 18 14 18 31 37 37 29 34 2 35 5 8 12 4 ...

Page 17: ...UT 4 18 197428 COUPLING quick release 1 19 116411 SPRING compression 2 20 801546 SCREW cap 2 Ref No Part No Description Qty 21 100132 WASHER flat 2 22 101566 NUT lock 2 23 801504 FOOT rubber 2 25 801137 KEY square 1 26 116477 WASHER nylon 2 27 244804 KIT repair unloader preset 3000 1 28 116461 VALVE thermal 1 29 244741 KIT repair chemical injector internal parts only 1 30 116559 MANIFOLD pump repl...

Page 18: ...SS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ASM s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other inciden...

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