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Aslan Machine CMS-504 Series, User Manual

The Aslan Machine CMS-504 Series User Manual is a comprehensive guide to the functionalities and features of our cutting-edge product. This manual is available for free download from our website, ensuring easy access to valuable instructions and insights on optimizing your experience with the CMS-504 Series.

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USER'S MANUAL

 

AUTOMATIC UPCUT MITER SAW

 

CMS-504 series 

 

 

 

Summary of Contents for CMS-504 Series

Page 1: ...s sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 USER S MANUAL AUTOMATIC UPCUT MITER SAW CMS 504 series ...

Page 2: ...or r o of f V Vi in ny yl l W Wi in nd do ow w M Ma ac ch hi in ne er ry y P Pr ro od du uc ct ts s 2 20 04 4 2 23 3 W Wa at te er rs s P Po oi in nt t L La an ne e G Ge er rm ma an nt to ow wn n M MD D 2 20 08 87 74 4 U US SA A T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 F Fa ax x 1 1 3 30 01 1 5 54 42 2 0 01 18 85 5 w ww ww w a as sl la an nm ma ac ch hi in ne e c co om m i in nf fo o a as sl...

Page 3: ... 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Safely Transporting the Machine 5 Installing the machine 5 1 Preparation 5 2 Electric connection 6 Machine Safety Information 7 Operation 7 1 Operating guide 7 2 Adjusting the air pressure 7 3 Checking angle adjustment of saw blade and bridge 8 Safe installation of the saw blade 9 Maintenance 9 1 Routine cont...

Page 4: ...anual A safe and efficient use of this machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual are a guide for the operator 1 2 DISTRIBUTOR Aslan Machine Inc 20423 Waters Point Lane Germantown MD 20874 Phone 1 301 528 1696 Fax 1 301 542 0185 Website www aslanmachine com E mail info aslanmachi...

Page 5: ...50 300 450 900 and at intermediate angles by setting arm This machine has been designed according to CE Safety Directives The movable back fence enables straight and miter cut for wide materials The cutting speed can be adjusted manually for each material type If the top safety cover and or the front door is opened during a cutting operation the saw blade moves down to its home automatically for s...

Page 6: ... as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 1 General front view of the machine and its components Note for safety reasons the motor does not start moving up until the top safety cover and front door are closed ...

Page 7: ...28 8 1 16 69 96 6 2 2 TECHNICAL FEATURES Technical Features Metric CMS 504 18 2 2kW 400V 50Hz 3 Phase D 450 mm d 32 mm 3000 rpm 6 8 Bar 35 l min 95x95x149 cm 210 kg Technical Features American CMS 504 18 3 HP 3 Phase 220V 4610V 60Hz D 17 1 2 d 32 mm 3000 rpm 90 120 psi 1 CFM 37 x37 x59 450 lb Table 1 The technical features of this machine ...

Page 8: ...8 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 3 CUTTING DIAGRAM Figure 2 Cutting Diagram ...

Page 9: ... Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 4 OVERALL DIMENSIONS Figure 3 Overall Dimensions in terms of millimeters and inch ...

Page 10: ...sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 5 PARTS LIST AND TECHNICAL DRAWINGS FOR CUTTING MECHANISM ...

Page 11: ...2 0583 1 14 150 02 0186 1 15 150 02 0001 1 16 150 02 0006 1 17 150 02 0021 1 18 150 006 0005 1 19 150 001 0048 3 20 150 02 0102 1 21 150 02 0119 1 22 150 02 0274 1 23 150 02 0118 1 24 150 011 0073 1 25 150 006 0051 2 26 150 001 0086 1 27 150 02 0120 4 28 150 02 0617 1 29 150 02 0401 1 30 150 02 0540 1 31 150 013 0059 2 32 150 001 083 1 33 150 02 0121 1 34 150 02 0122 1 35 150 014 0015 1 36 150 005...

Page 12: ...i in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 47 150 010 0058 2 48 150 02 0720 1 Figure 4 Parts list see the rest of the manual for all other components ...

Page 13: ...nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 5 Machine control panel Emergency stop Motor sart stop Cutting start Cutting start Clamp button Table mid angle fixing handle Angle adjustment handle ...

Page 14: ...16 69 96 6 Figure 6 A Typical conveyor attachments This is an optional feature and the conveyor supplied to you might be also different than this please check with us about how to connect your conveyor to the machine NO PART NAME QTY 7 Conveyor Foot 1 8 Conveyor Profile 2 9 M8 x 20 Bolt 2 10 Profile Support 1 11 M10 Handle 1 Conveyor optional item ...

Page 15: ... to make adjustments regarding the air pressure The cover of the panel has to be kept closed locked during cutting Before servicing the machine TURN OFF THE ELECTRIC AND PNEUMATIC SUPPLY CONNECTIONS For safety the air pressure safety switch located inside the electric panel deactivates all pneumatic components in case the air pressure drops below 60 psi 4 Bar If the air pressure is less than 60 ps...

Page 16: ...nal injury The IMPORTANT symbol above shows that it is necessary to pay special attention at the specified operation The CAUTION symbol above warns you against specific dangers and requires reading the text Not observing may cause damage to the equipment DANGER WARNING The DANGER WARNING symbol warns you against specific dangers and you have to read them Negligence may cause damage to the equipmen...

Page 17: ...vices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of this machine learn all details of the machine s operation 3 2 4 Machine should be operated only by the assigned and properly trained staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in ...

Page 18: ...load the machine Your machine will operate more safely with power supply shown on the technical label 3 3 4 Don t place your hands between parts in motion 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewelry These can be caught by moving parts 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illum...

Page 19: ...or adjustment tools are removed before re operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be done by a qualified technician only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools make sure that they work properly All condition...

Page 20: ...e machine 5 INSTALING THE MACHINE The machine should be located at least 2 feet 50 cm away from the back wall for the full opening of the top safety cover to the back and to do maintenance and cleaning works on the machine For the required minimum free distances around the machine see Figure 6 5 1 PREPARATION 5 1 1 The outer dimensions of the machine are shown in the Dimensions page in this manual...

Page 21: ...n nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 8 Typical safe distances around the machine when installed without the optional conveyor Please add also the conveyor distance if you ordered it ...

Page 22: ...ctric socket connections when the MAIN POWER SWITCH on the machine is set to 0 i e cut the power going to the machine The power connection must be made by a qualified electrician The rotation direction of the saw blade must be observed by starting the machine If the saw blade rotates in reverse direction the connections must be checked and re connected properly If the saw blade rotates in reverse ...

Page 23: ...r 3 phase and follow these instructions 1 Press the Motor Start Button to operate the saw blade 2 Monitor the rotation direction of the saw blade through the blade slot 3 The correct direction is shown with an arrow on the picture given on Figure 9 The cable connections must be checked and corrected by a qualified electrician The rotation direction of the saw blade must be determined with testing ...

Page 24: ...24 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 25: ...A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 10 Hydrolic pneumatic system of the machine ...

Page 26: ...eduled maintenance should be done by qualified personnel after disconnecting the power and air supply first 6 8 5 Make sure that the machine is cleaned tested and maintained before starting to operate 6 8 6 Check the safety components power cable and moving parts regularly Don t operate the machine before replacing defective safety devices or faulty parts 6 8 7 Never replace the saw blade without ...

Page 27: ...easons the motor will not start unless the main frame front door is closed NOTE The main frame front door and the rear panel cover can be opened only during maintenance and cleaning of the machine During maintenance cut the power to the machine by switching the MAIN SWITCH to 0 before opening the covers doors 7 1 6 If the material is wide and high you can move the back fence to the rear stop pins ...

Page 28: ... in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 11 The clamping cylinders must be at a correct position to prevent damage to the cylinders themselves ...

Page 29: ...an be adjusted manually Figure 5 7 1 14 Press the clamp button to release the work piece NOTE Adjust the air pressure between 6 8 Bar 90 120 psi The air pressure is readable from the pressure gauge on the air conditioning unit If the value on the gauge is less or more than the desired pressure adjust the pressure between 6 8 Bar by turning the air pressure adjustment knob to the right or to the le...

Page 30: ...e e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 12 Air conditioning Unit Pressure Setting Manometer Air In Accumulating Water Disposal Oil Set Air Exit Oil Pan ...

Page 31: ...31 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 13 Movable Back Fence Bridge System ...

Page 32: ...3 2 Make sure that the alignment of the movable bridge is correct with the Back fence Figure 4 number 33 If not align the movable bridge surface by adjusting its set screws at its back Figure 4 no 40 7 3 3 If the problem occurs during miter cutting check the perpendicularity of the saw blade with the help of a quick square tool If the perpendicularity is not correct loosen the screw which tightens...

Page 33: ...5 Remove the 30x8x7 mm washer outer nut washer and the saw blade bracket 1 in an order See Figure 15 8 1 6 Remove the saw blade carefully 8 1 7 Insert the new saw blade on the saw blade shaft ensuring correct rotation direction See Figure 9 8 1 8 Insert the other parts washer outer nut washer and saw blade bracket 1 in reverse order as removal 8 1 9 Tighten the M10 screw with an 8 mm Allen wrench ...

Page 34: ...34 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 14 Saw Blade Changing Steps ...

Page 35: ... As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 See Figure 14 Figure 15 Saw Blade and Nuts assembly ...

Page 36: ...eign materials from all surfaces of the machine Use protective eye goggles 9 1 3 Check the saw blade before each use Turn the saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is damaged 9 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 6 8 Bar 90 to 120 psi See section 7 2 for more inform...

Page 37: ...the inside of the blade guard remove the front cover use gloves to protect your hands from the sharp edges of the blade 9 2 3 If water or water based cooling liquids are used during cutting dry the machine with a dry cloth after the operation is finished 9 2 4 Apply a thin layer of machine oil to protect the table against corrosion If the machine will not be used for a long time lubricate it with ...

Page 38: ...aw blade is moving up too fast The saw blade rising speed is too high for the material Decrease it Motor does not work when Start button is pressed No power supply to the machine Main Power Switch is in 0 position The upper safety cover or the front door is open Top safety cover safety switch and or front door safety switch is faulty Check the electric cable connections Check the electric power so...

Page 39: ...39 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 40: ...40 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 12 WIRING DIAGRAMS ...

Page 41: ...41 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 42: ...42 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 43: ...43 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 44: ...44 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 45: ...45 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 46: ...46 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

Page 47: ...HINE We are providing this pictorial guide to help you out when ordering spare parts for this machine This pictorial guide does not include all parts For the parts that do not exist here please refer to the component list provided in the previous pages or call us Row Part Picture 2 Saw Blade Belt 4 Gas spring and its components 5 Horizontal piston 6 Hydro pull system with its hoses 7 Hinge for the...

Page 48: ...s sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 8 Magnetic relay 9 Main Power Switch 10 Vertical piston ...

Page 49: ...e e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 11 Y1 valve and its connector components 12 Left fence 13 Right Fence 14 Shaft assembly 15 Spray mist lubrication head ...

Page 50: ... A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 18 Emergency Stop Switch 19 Cutting Start Button ...

Page 51: ... n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 20 Motor Start stop button Motor 220V 3P 60 Hz 440V 3P 60 Hz 1EL070001 0001 ...

Page 52: ...52 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

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