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Installation, Operation and Maintenance Manual

IO-70060  RevC  12-17

6

INSTALLATION

  

Pre-Plan your installation. You need to accomplish the following:
• 

Meet all National and Local codes (NEC® Article 285 and CEC address SPDs).

• 

Confirm System voltage to SPD voltage (a 120V SPD will fail instantly on 240V, 277V, etc.).

• 

Mount SPD as close to panel or equipment as possible to keep leads short (long leads hurt 
performance).

• 

Ensure leads are as short and straight as possible, including neutral and ground. If using a breaker, 
use a breaker position that is close to the SPD and the panel’s neutral and ground. 

• 

If using a breaker, recommended breaker size is 30A due to 10 AWG conductor.

• 

Make sure system is grounded per NEC® and CEC and clear of faults before energizing SPD 
(inadvertent system problem may fail SPD).

• 

Never Hi-Pot test Any SPD (will prematurely fail SPD).

• 

Do not install Model 425 through the bottom of a NEMA 3R panel. (Accumulating water could drip 
into the SPD, prematurely failing the SPD a sealed pipe nipple installed in the SPD rising above the 
water line may be a solution).

1. 

Use voltmeter to check voltages and ensure correct SPD. See Data Sheet for specs and wire-outs.

2. 

Determine Mounting location – weather resistant equipment may be required.

3. 

If SPD has optional Dry Contact Flush Mount Kit, or Remote Indicator, pre-plan their installation. 
See Figure 3. (If flush mounting, be careful to not drop SPD into wall).

4. 

Remove power from panel/source. Confirm panel/source is de-energized.

5. 

Identify breaker location and SPD location. Position SPD such that LEDs are best visible.

6. 

Mount SPD – weather resistant applications require additional sealing, etc. (not included).
•  Remove an appropriately sized knockout from panel. 
•  Connect conductors as appropriate – short and straight as possible (System Hi-Leg should be 

connected to SPD Phase B).

7. 

Label or mark conductors as appropriate (neutral: white, ground: green, energized: black, hi-leg: 
orange).

8. 

Make sure system is bonded per NEC® and CEC and is clear of hazards or faults before energizing 
(Not bonding N-G per NEC® and CEC will fail SPDs: this is the #1 cause of SPD failures).

9. 

Energize and confirm proper operation of green LED indicators and/or options.

FIGURE 2: LEADS SHORT & STRAIGHT

X

 

NOT 

GOOD

GOOD

Cut off 
Excess Length 

Do Not Loop or Coil

Short & Straight

Summary of Contents for 425

Page 1: ...Surge Protective Devices Installation Operation Manual Model 425 ...

Page 2: ...Installation Operation and Maintenance Manual IO 70060 RevC 12 17 2 ...

Page 3: ...unt Diagram Figure 5 Dimensions Weight Table 1 Specifications Voltage Rating Application SPDs on Ungrounded Systems Connecting Optional Form C Dry Contact Audible Alarm Remote Indication Option Figure 7 Leads 6 6 7 7 8 8 8 9 9 9 9 NORMAL OPERATION Green LED Indicator Form C Dry Contact and Audible Alarm Option Maintenance Troubleshooting Service 10 10 10 10 10 INTRODUCTION Industry Nomenclature Ch...

Page 4: ...E TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH SERIOUS INJURY AND OR EQUIPMENT DAMAGE WHEN USED IN OUTDOOR APPLICATIONS CUSTOMER MUST SEAL THE CONDUIT NIPPLE USING WATERTIGHT FITTINGS NOT INCLUDED TO ENSURE A WATERTIGHT CONNECTION READ THIS MANUAL IN ITS ENTIRETY PRIOR TO INSTALLING Industry Nomenclature Changes In the late 2000 s there were significant nomenclature changes associated with a r...

Page 5: ...0 240V Model 425s have demonstrated 100kA SCCRs Confer to label on unit Simplified Explanation of Operation SPDs sense overvoltage and create a momentary low impedance path to redirect harmful surge energy They reset automatically and wait for the next surge This is similar to the pressure relief valve on a water heater pressure goes up valve opens to relieve pressure and then resets In an electri...

Page 6: ...ater line may be a solution 1 Use voltmeter to check voltages and ensure correct SPD See Data Sheet for specs and wire outs 2 Determine Mounting location weather resistant equipment may be required 3 If SPD has optional Dry Contact Flush Mount Kit or Remote Indicator pre plan their installation See Figure 3 If flush mounting be careful to not drop SPD into wall 4 Remove power from panel source Con...

Page 7: ...Code NEC and applicable local codes V WARNING Type 1 or individual equipment installations may vary Use closest breaker to SPD Locate SPD close to intended breaker Keep Leads Short as Possible Avoid Sharp Bends Rotate Model 425 such that LED indicator is most visible Outdoor installation requires appropriate weather sealing at nipple gasket sealing conduit etc To Protected Loads FIGURE 3 TYPICAL P...

Page 8: ...ndary windings of the transformer supplying the service entrance main or load are configured This includes whether or not the transformer windings are referenced to earth via a grounding conductor The system configuration is not based on how any specific load or equipment is connected to a particular power distribution system SPDs should be installed per the distribution system not per a load or m...

Page 9: ...s Normally Open does not The contact is rated 250V 5A Higher energy applications require supplemental relaying This option monitors suppression element condition and is not intended for use as phase loss or phase detection monitoring If the Dry Contacts are not utilized insulate lead ends coil and secure Audible Alarm will still function correctly Remote Indication Option This is a supplemental di...

Page 10: ...ting Service Please contact us for any service related issues We want to take care of any problems Quality SPDs withstand severe duty and attempt to protect their load until failure There are electrical anomalies that SPDs cannot protect against These are generally Sustained Overvoltages also known as Temporary Overvoltages TOVs In this context Sustained Overvoltages may be only a few cycles Faile...

Page 11: ...Installation Operation and Maintenance Manual IO 70060 RevC 12 17 11 ...

Page 12: ...taken to ensure accuracy and completeness in this literature ASCO assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions The ASCO and ASCO Power Technologies marks are owned by Emerson Electric Co or its ailiates and utilized herein under license 2017 ASCO Power Technologies All Rights Reserved ...

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