AsahiAV Diaphragm Valve Type 15 Installation, Operation And Maintenance Manual Download Page 3

Installation, Operation and Maintenance Manual 

Diaphragm Valve Type 15 Electric Actuated Type H 125, 150mm 

2

 

 

(2) General operating instructions

 

                 

- Do not disassemble or remodel the actuator. 

 

- Keep hands and other extremities away from moving parts under all circumstances. 

(Any such practice may get your hand, arm, or other part of your body caught.) 

- Using a positive-pressure gas with our plastic piping may pose a dangerous condition due to the 

repellent force particular to compressible fluids even when the gas is under similar pressures used 

for liquids.    Therefore, be sure to take the necessary safety precautions such as covering the piping 

with protective material.    For inquiries, please contact us.    For conducting a leak test on newly 

installed piping, be sure to check for leaks under water pressure.    If absolutely necessary to use a 

gas in testing, please consult your nearest service station beforehand. 

- Before using the product, check the operating power supply and the voltage specification on the 

nameplate.    Using a wrong voltage may cause equipment damage or malfunction. 

- Before manual operation, ensure that the actuator is not activated by the motor. 

- Do not step on or apply excessive weight on valve. (It can be damaged.) 

- Do not use AV valves in a place where they may become submerged in water. 

- Do not apply a great impact or vibration to the actuator. (Any such practice may result in breakdown.) 

- Do not use the valve in conditions where the fluid may have crystallized. 

(The valve will not operate properly.) 

- Keep the valve away from excessive heat or fire. (It can be damaged, or destroyed.) 

- Avoid locations with corrosive gas or otherwise bad atmospheres.    Install a cover or something 

similar that covers the entire area. 

- Always operate the valve within the pressure vs. temperature range. 

(The valve can be damaged or deformed by operating beyond the allowable range.) 

- Allow sufficient space for maintenance and inspection. 

- Select a valve material that is compatible with the media.    For chemical resistance information, refer to 

“CHEMICAL RESISTANCE ON ASAHI AV VALVE”. 

(Some chemicals may damage incompatible valve materials.) 

- Keep the valve out of direct sunlight, water and dust.    Use cover to shield the valve. 

(The valve will not operate properly.) 

- Perform periodic maintenance. (Leakage may develop due to temperature changes or changes with 

time during prolonged storage, rest, or operation.) 

- When installing a valve, provide an appropriate support. (Lack of such a support may cause the 

valve and piping to be overstrained, resulting in damage or other defect.) 

- In the case of malodor, overheating, or smoking, turn off the power supply immediately. (Continued use 

despite an abnormality present may result in a fire.    If you detect any abnormalities, be sure to consult 

the dealership where you bought the product or our service station nearest your premises and ask them to 

perform an inspection.) 

- For manual operation, be sure to use the handle furnished with the product by the manufacturer. 

- When using the product in explosive atmosphere, ensure that the actuator complies with the 

explosion-proof specifications required for that area. 

- Keep the ambient temperature of the installed location within the range -10°C and 50°C. 

 

Caution 

 

Warning 

Summary of Contents for Diaphragm Valve Type 15

Page 1: ...parts 4 5 Workingpressure vs temperature 5 6 Specificationsof actuator 6 Wiring diagram 7 7 Installationprocedure 8 8 Supportsetting procedure 9 9 Electricwiring procedure 10 10 Operating procedure 1...

Page 2: ...enience stemming from any action on your part without our written consent in the form of specifications or other documented approval The related technical documents operation manuals and other documen...

Page 3: ...properly Keep thevalve away fromexcessive heat orfire It canbe damaged or destroyed Avoid locations with corrosive gasorotherwise bad atmospheres Install a coveror something similar that covers the en...

Page 4: ...Excessively stacked packages may collapse Avoid contactwith any coal tar creosote insecticides vermicides orpaint The force of swelling may damage the valve When transporting a valve do not carry itby...

Page 5: ...4 4 Name of parts Nominal size 125 150mm 5 6 No DESCRIPTION No DESCRIPTION No DESCRIPTION 1 Body 5 Cushioncover 56 Stand A 1a Insertednut 23 Insertedbolt nut 71 Bonnet B 3 Diaphragm 24 Bolt nut 73 Ac...

Page 6: ...Installation Operation and Maintenance Manual Diaphragm Valve Type 15 Electric Actuated Type H 125 150mm 5 5 Working pressure vs temperature...

Page 7: ...JIS C 0920Water prooftype Motor startingcurrent A 50 60Hz AC100V 5 0 4 8 AC200V 2 5 2 4 Motor rated current A 50 60Hz AC100V 4 2 4 2 AC200V 2 2 2 2 Number of rotationsof manual operatinghandle 128 Wa...

Page 8: ...n Operation and Maintenance Manual Diaphragm Valve Type 15 Electric Actuated Type H 125 150mm 7 Wiringdiagram Switching chart Note The circuit diagramshows the positionthat the opening action has come...

Page 9: ...m 8 Do not use electrical connections that enable simultaneous operation of multiple electric actuated valves arranged in parallel using oneon off switch or contact relay SeeFigure 2 Provideon offswit...

Page 10: ...d is present in the pipeline Use flat facedflanges for connection toAVValves Ensure that the mating flanges are of the same standards Be sure to usesealinggaskets AVGasket bolts nuts andwashers and ti...

Page 11: ...ve supporton the valve When installing a pipe support by means of a U band or something similar take care not to fasten it too much Excessive tensionmay damage it Spanner wrench U typeclamp with bolt...

Page 12: ...t fastening may allow rainwater dust ordirt to come in resulting inbreakdown When connecting wires be sure to observe the connection diagram and make the connections correctly Moreover after wiring en...

Page 13: ...suchpractice may getyour hand arm or other part ofyourbody caught Be sure to establish aground Adefective ground may result in an electrical shock fire orotherincident At the time ofadjustment orinsp...

Page 14: ...ble willdevelop 3 In the state of the full open orshut remove theAllen wrench or the manual handle Option fromthe operation shaft Motor DrivenOperating Procedure Donot leave the terminal board cover a...

Page 15: ...ases where the cover is removed and replaced ensure that the O ring is installed in the specified location and securely sealed Insufficient sealing may cause the actuator to be penetrated by rainwater...

Page 16: ...usted with aspanner wrench 5 Loosen the setscrew of camwith ahexagon wrench 6 Slowly transfer fully open or close side cam with an Allen wrench in the directionwhere thiscamshouldbe adjusted 7 Check t...

Page 17: ...ods of prolonged storage restoroperation Portion to be inspected Inspection item Actuator Existence ofrust peelingofpaint and dirtof inspection hole ofvalve travel indicator Tightening condition of re...

Page 18: ...he diaphragm is worn Replace the diaphragm with a new one Refer to page13 The diaphragm orthebody is scratched Replace scratched parts with new ones Refer to page 13 There is foreign matter between th...

Page 19: ...ce Manual Diaphragm Valve Type 15 Electric Actuated Type H 125 150mm DiaphragmValveType 15 ElectricActuatedType H AutomaticValve Distributor http www asahi yukizai co jp en Informationinthismanualissu...

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