ASAHI Constant Flow Series Installation, Operation And Maintenance Manual Download Page 7

ASAHI AV VALVES                                                                                                      Installation,Operation and Maintenance Manual 

Constant Flow Valves

 

6

 (7)

 Operating procedure

 

 

 To operate the valve for opening / closing, turn the hand wheel slowly. 

    ( To get the flow rate decreased, turn the hand wheel clockwise.) 

 
 
 To set new flow rate, turn the hand wheel counterclockwise to let the indicator of opening 
degree reach beyond the required level and then the hand wheel clockwise to obtain proper 
flow rate . 
( This is the recommendable procedure to get exact flow rate.) 

 
 

 To shut the valve, turn the hand wheel clockwise, and adjust the indicator to the “ 0 ” position of the 

flow rate scale. 

Application of rubber material for shut – off seat gives the valve perfect closing with little tightening 

torque. 

 
 

Do not operate the valve out of scale, especially at lower level than the minimum indicated scale. 
(The function of valve could be deteriorated.) 

 
 
 

 

(8) Inspection items 

 

 Inspect the following items 

(1) 

Existence of scratches, cracks, deformation, and discoloring. 

(2) 

Existence of leakage from the valve to the outside. 

(3) 

Existence of leakage when the valve is opened fully at right or left. 

 

 

(9) Troubleshooting 

 

Problem Cause 

Treatment 

Insufficient Working differential 
pressure. 

Adjust Working differential pressure. 

Foreign materials are caught. 

Clean. 

Appearance of algae or seaweed on 
the surface of valve inside. 

Clean. 

The flow rate is 
extraordinarily small 

Sand is caught in the valve. 

Clean. 

The plug is damaged or worn. 

For further detail and assistance, consult 
your nearest AOC agents / branches. 

The orifice is damaged or worn. 

For further detail and assistance, consult 
your nearest AOC agents / branches. 

It has exceeded beyond the range of 
Working differential pressure. 

Adjust Working differential pressure. 

Appearance of algae or seaweed on 
the surface of valve inside. 

Clean. 

The flow rate is larger 
than the range of 
recommended flow rate. 

Sand is caught in the valve. 

Clean. 

Appearance of algae or seaweed on 
the surface of valve inside 

Clean. 

Fluid is not stopped in 
the full shut position. 

Sand is caught in the valve. 

Clean. 

Caution 

Caution 

Summary of Contents for Constant Flow Series

Page 1: ...al operating instructions 1 2 General care storage instructions 2 3 Names of parts 2 4 Specifications 3 5 Principle Operation 4 6 Installation procedure 5 7 Operating procedure 6 8 Inspection items 6...

Page 2: ...dic inspection maintenance is sufficient The flow rate scale of the opening indicator has already been adjusted before the products shipped so that the differences between reading and actual values me...

Page 3: ...kind of impact Avoid dropping the valve Avoid scratching the valve with any sharp object 3 Names or parts 15mm 1 2 20mm 3 4 No DESCRIPTION No DESCRIPTION 1 BODY 14 SLEEVE 2 BONNET 15 CAP 3 CYLINDER 16...

Page 4: ...10 2kgf cm2 Nom size 100mm 4 is 0 5 MPa 5 1kgf cm2 or less only 0 1MPa 14 286PSI A Type 25mm 1 80mm 3 Fluid flows through the valve inside Suitable for semi conductor industry Ultra pure water line B...

Page 5: ...to narrow the area of the orifice opening and automatically adjusts the orifice to the preset flow rate value With the type of B C and D the plug has no inlet hole for fluid as the pressure differenti...

Page 6: ...1 2 3 1 0 0 04 0 8 0 03 100mm 4 1 0 0 04 1 0 0 04 3 Using a torque wrench tighten the bolts and nuts gradually to the specified torque in a diagonal manner Refer to fig 1 Recommenden torque value Unit...

Page 7: ...f scratches cracks deformation and discoloring 2 Existence of leakage from the valve to the outside 3 Existence of leakage when the valve is opened fully at right or left 9 Troubleshooting Problem Cau...

Page 8: ...Avoid scratching the inside parts with any sharp objects Avoid scratching surface of the valve with any sharp objects Follow the procedure in setting the flow rate Dissassembly 1 Open the valve fully...

Page 9: ...he cylinder Washing 1 Check the valve parts for damages 2 Wash the valve parts with a nylon brush Assembly 1 Insert the piston into the cylinder smoothly then insert the snap ring tightly 2 If there i...

Page 10: ...20mm 3 4 in nominal size have alignment pins that fit internal grooves to set normal position 6 Tighten the body by hand and using a strap wrench tighten the bonnet until alignment marks line up Note...

Page 11: ...81 3 3254 8177 Fax 81 3 3254 3474 Singapore Branch Office 16 Raffles Quay 40 03 Hong Leong Building Singapore 048581 Tel 65 220 4022 Fax 65 324 6151 Europe Representative Office Kaiser Friedrich Prom...

Page 12: ...ASAHI AV VALVES Installation Operation and Maintenance Manual Constant Flow Valves 11 Constant flow valve 2003 12 ASAHI AV VALVES Information in this manual is subject to change without notice...

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