Asahi/America Proweld Shop 12 Operation & Maintenance Manual Download Page 6

Asahi/America, Inc. 

Shop 12 O&M Manual 

 

2102D 

 

 

Engineering & Rental - 14 pages 

 

4.  Facing 

 

A.  Place the planer between the two ends of the pipe. Lock 

the planer power switch located on the back handle of 

the planer to the on position. 

 

B.  Start the planer motor by holding the black button on the 

front handle of the planer and bring the pipe ends  in to the 

planer face until both ends of the pipe to be welded are 

smooth. (The planer will automatically lock itself in place). 

Bring the ends of the pipe away from the planer while the 

motor is still running. 

 

C.  Turn the planer motor off, disengage the locking 

device, and remove the planer. 

 

5.  Alignment 

 

A.  Bring the two ends of the pipe together to check alignment, both parallel and axial. 

 

B.  Adjust any vertical misalignment by loosening  the 

cap screw, which holds the vertical adjustment in 

place using the proper allen wrench. Once the cap 

screw is loose, the adjustment is made by lifting 

and lowering the allen wrench. Once the alignment 

is adjusted,  retighten the cap screw. The 

misalignment of the pipe should not exceed 10% of 

the wall thickness of the pipe. 

 

C.  Adjust any horizontal misalignment by turning the 

horizontal adjustment knob. The misalignment of 

the pipe should not exceed 10% of the wall 

thickness of the pipe. 

 

D.  Loosening or tightening the clamps can 

eliminate egg-shaped pipe. 

Summary of Contents for Proweld Shop 12

Page 1: ...rations Maintenance Manual Shop 12 Welding Tool Tel 781 321 5409 Fax 800 787 6861 Toll Free 800 343 3618 www asahi america com asahi asahi america com Direct Sales East 800 232 7244 Central 800 442 72...

Page 2: ...O M Manual 2102D Engineering Rental 14 pages TABLE OF CONTENTS Section Page I Safety Precautions 3 II Welding Conditions 4 III Machine Set Up and Operation 5 IV Welding Parameters 8 V Maintenance 11 V...

Page 3: ...ric cable Never unplug by pulling the cable Keep cables away from oil heat and sharp edges 7 Always check that the pipe and fittings are clamped down tightly 8 The heating element can reach temperatur...

Page 4: ...elded so that a balanced temperature is obtained 4 The pipe ends to be welded must be checked for damage and be free from oil grease dirt and other contaminates Cleaning the pipe ends must be done jus...

Page 5: ...V 10 2 Heating Element Temperature Setting A Connect the plug of the heating element to a 110 volt outlet B The thermostat is located in the heating element and can be adjusted by turning thedial loca...

Page 6: ...r motor off disengage the locking device and remove the planer 5 Alignment A Bring the two ends of the pipe together to check alignment both parallel andaxial B Adjust any vertical misalignment by loo...

Page 7: ...proper melt pressure is reached almost zero Note If the clamps are moved too far in this direction the pipe may move away from the heater causing a bad weld 7 Heat Soak A With the pressure almost at z...

Page 8: ...resources tab of each product page B Through Asahi America s welding web app at https myasahi asahi america com welding or scan the QR code on the right How to scan the QR code 1 Most phones now have...

Page 9: ...Asahi America Inc 9 Shop 12 O M Manual 2102D Engineering Rental 14 pages 4 Wait for a web address pop up to appear Click on the pop up to take you the weld parameter app...

Page 10: ...rch for a parameter fill out all four fields tool piping system product line material and pipe size from the drop down options Then click search 2 The appropriate parameters will appear Click the star...

Page 11: ...Keep heating element clean Whenever necessary wipe residue off with clean lint free cloth while the element is at operating temperature 4 Assure that blades are sharp at all times The blade design al...

Page 12: ...ntal Administration Billing Returns 781 388 4623 toolrental asahi america com Field Technician Onsite Training Field Training 617 480 7071 info asahi america com Technical Service High Purity Double W...

Page 13: ...Asahi America Inc 13 Shop 12 O M Manual 2102D Engineering Rental 14 pages PAGE LEFT INTENTIONALLY BLANK...

Page 14: ...Tel 781 321 5409 Fax 800 787 6861 Toll Free 800 343 3618 www asahi america com asahi asahi america com Direct Sales East 800 232 7244 Central 800 442 7244 West 800 282 7244...

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