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ARTEZEN CALYBRA HD L, Manual, Page: 40 / 50

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ARTEZEN CALYBRA HD L Manual Download Page 40

 Volumetric Divider Calybra HD 

 

 

 

Pag. 40/50 

MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL

– MAHD2_en_1 del 11/04/19

 

 

Lifting  /  removing  of  the  safety  cover  placed 

over the outfeed belt 

 

 

Opening  / removing  og the cover placed on the 
weight chamber 

 

 

 

Opening / removing lateral door 

 

To  resume  processing  after  the  intervention  of  an  emergency  stop  guard,  you  must  restore  the  action  that 
caused the machine to stop, so respectively; 

  Turn the red knurled ring nut of the emergency icon clockwise until it is released; 

  Restore the working position of the sensitive ring on the hopper, checking that there is no obstacle to the 

ring; 

  Wait for the motors to cool down. 

  Close the access door to the needle roller unit and remove the pasta; 

  Place the 'tunnel' casing on the product outlet belt in the working position; 

  Place the closed housing of the weight chamber in the working position; 

  Put the side cover back in the working position. 

After restoring the cause of the emergency, it is necessary to press "RESET" to enable the start of the cycle. 

 

NOTE!

 

The  emergency  stop  of  the  machine  causes  the  immediate  stop  of  the  machine,  also 

interrupting the power supply to the control system of the movements.  

DO NOT USE THE STOP OF THE MACHINE FOR PURPOSES NOT CONFORMING 

INEXISTING  EMERGENCY  SITUATIONS,  in  order  to  avoid  useless  impediments  and 
problems in the production flow of the product.

 

 

WARNING!

 

If, after the restoration of the emergency that caused the machine to stop 

or  not  restart,  the  control  panel  continues  to  show  the  emergency  event,  switch 
off the machine and contact the person in charge of the personnel. 

Summary of Contents for CALYBRA HD L

Page 1: ...third parties ARTEZEN S R L Via Lago di Tovel 14 36015 Schio VICENZA I P I e C F IT 03967970249 Tel 39 0445 577495 Fax 39 0445 500190 e mail info artezen eu Web www artezen eu VOLUMETRIC DIVIDER CALYBRA HD L VOLUMETRIC DIVIDER CALYBRA HD L MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL TRANSLATION OF THE ORIGINAL INSTRUCTIONS Document Code MAHD2_en_1 MAHD2_en_1 dated 11 04 19 ...

Page 2: ... 7 3 1 Workpieces conter 7 3 2 Oil temperature 8 3 3 Flour duster 9 3 4 Viewing any connection with Lybra 10 3 5 Details of the recipe being processed 10 3 6 Access to the recipes list 11 3 7 Access to the production plan 13 3 8 Adjustment dividing weight 17 3 9 Spped capacity 18 3 10 Outfeed belts speed 19 3 11 Saving 20 3 12 Cleaning operations 22 4 START THE PROCESS 23 4 1 Start and handling of...

Page 3: ...dent and or anomaly that may arise cannot be attributed to Artezen Srl The manufacturer declines all responsibility for possible inaccuracies contained in this manual due to errors in transcription or printing It also reserves the right to make any changes to the product that are deemed useful or necessary without affecting the essential characteristics IMPORTANT The CE Declaration of Conformity o...

Page 4: ...s of the instruction manual Refer to the MAHD1_it en manual in chapter 2 1 6 Normal rules Refer to the MAHD1_it en manual in pharagraph 1 2 The following prohibitions apply to employees The machine must not be operated with parameters other than those set by the manufacturer and determined by the purchase contract It is possible to request by written communication to the manufacturer the modificat...

Page 5: ...s at that moment 2 2 Description of the control panel Press the RESET button to start the machine the HOME screen will appear Pressing the RESET button is necessary to restart the machine every time Turning on the machine Operation is restarted after an emergency stop by pressing the EMERGENCY STOP button sensorised door opening hopper protection intervention thermal motor protection intervention ...

Page 6: ... weigher Par 3 4 Speed capacity button Par 3 9 Outfeed belts speed button Par 3 10 Button SAVE Par 3 11 Display of correct pieces produced Par 3 1 Weight adjustment button Par 3 8 Workpiece counter enable button Par 3 1 List of recipes Par 3 6 Plan production recipes Par 3 7 Button CLEANING Par 3 12 Hydraulic valves desk Par 4 7 View current speed capacity Par 3 9 Total workpieces Par 3 1 Code des...

Page 7: ...ed with a weight that does not comply with the established tolerance range are excluded Press the SET POINT button to access the keypad that allows you to enter the number of pieces to be produced after which the machine will start the stop cycle There is also an area for counting the total production TOTAL WORKPIECES that keeps the count even in case of change of recipe to reset its count press t...

Page 8: ...e alarm lights up but the machine continues to work normally Level 3 when the oil reaches and exceeds 65 C The second signal of alarm lights up and the machine starts the cooling mode which reduces the operating speed to facilitate the cooling of the oil Level 4 when the oil temperature is below 10 C The alarm involves blocking the machine below this temperature the viscosity of the oil is too hig...

Page 9: ...right on which is configured the machine Press FLOUR DUSTER to access the appropriate adjustment page The following window opens where you can set the working speed of each single flour duster installed expressed in units from 0 to 100 and the time expressed in seconds at the end of which if the divided dough is finished it stops automatically By pressing e buttons you can adjust carefully the spe...

Page 10: ...played the basic information of the recipe loaded during processing useful for immediate recognition by the user The CODE is particularly important for the management of the ARTEZEN CONNECT application specified in the dedicated manual MAHD3_it en The name or description is useful for the immediate recognition of the product loaded during processing The nominal dividing weight is useful as a remin...

Page 11: ...PANEL MAHD2_en_1 del 11 04 19 3 6 Access to the recipes list By pressing the RECIPES button you can have access at the list of stored recipes Select the recipe to highlight it with the orange color Press DOWNLOAD RECIPES button DESCRIPTION field Code to identify the recipe DOWNLOAD button ...

Page 12: ...achine will be allowed to start only after the mobile device has been correctly positioned Move the handle to the correct position on the bases of the direction of the arrow After loading the recipe if the recipe requires single or splitted division requiring manual setting of the single or double selection lever the adjacent screen is displayed the machine can only be started after the mobile han...

Page 13: ...The production plan is useful for example to establish in advance the number quantity and type of work to be carried out daily so for example the production plan could be created weekly for daily production numbering the different daily plans from 1 to 7 Press the button to enter the production plan selection area PRODUCTION PLAN button If the production plan is blank check and or repeat the proce...

Page 14: ...OAD to load the production plan The name of the operator is requested and then it will be saved in the production plan once completed DESCRIPTION Production plan ID Production plan DOWNLOAD button For detailed information on using the CONNECT application the dedicated manual MAHD3_it en is provided Digit the name of the operator ...

Page 15: ... will not be granted during all the current production process If you know the identification code of the operator ID of the production plan you can call it up using the appropriate button ID Production plan selection button The local ACCESS RECIPES button will automatically be disabled The local SAVE button will automatically be disabled Type the PRODUCTION PLAN ID and confirm it pressing YES ...

Page 16: ...e loaded process after stopping the machine by STOP button it will be possible to press the TRASH button to remove the newly completed RECIPE from the PRODUCTION PLAN PRODUCTION PLAN button REACIPE currently loaded TRASH button to cancel the current process already completed from the PRODUCTION PLAN Number of processes to be completed ...

Page 17: ...hich in order to compensate for the proving of the dough induces the operator to make subsequent weight corrections during the production process thus modifying the original set up of the machine Pressing button K will restore the original set up to start a new cycle of dividing with fresh dough ADJUSTMENT WEIGHT button Press K to reset the specific weight at the original one Press to increase div...

Page 18: ... 9 Spped capacity The productivity is expressed in pcs hr This parameter allows to increase or decrease the breaking speed of the machine within the limits set by the manufacturer SPEED CAPACITY button Press to reduce it Alternatively scroll horizontally to change productivity Press to increase it Current speed capacity ...

Page 19: ...the machine the different selections will be available in order to define the different speeds and manage them individually The figures given are in percent at the maximum outfeed belts speed determined by the manufacturer The speed of the belts must be chosen in such a way as to guarantee o Unload othe pieces of dough at a constant frequency o Ensure the physical separation of two contiguous piec...

Page 20: ... The SAVE button is used to save a recipe after processing with manually entered parameters or after modifying an existing recipe Put the machine in the STOP state by pressing the dedicated button and proceed as follows SAVE button Press here to display the numeric keypad then enter the user password and confirm by pressing ENTER ...

Page 21: ...Volumetric Divider Calybra HD Pag 21 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Press YES NO to confirm it or to exit Press SAVE to confitm it ...

Page 22: ...r Calybra HD Pag 22 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 3 12 Cleaning operations The operations in paragraph 4 5 dedicated to the cleaning cycle are specified CLEANING button ...

Page 23: ...rogram to be used from the list on the display If necessary scroll the vertical cursor to view the programs not included in the current display Press the DOWNLOAD button to load the recipe The machine will start an initial set up cycle EDIT button to modify the recipe DOWNLOAD the requested recipe SERVICE button ADD button to add a new recipe ESC button to come back at the previous page LOAD FROM ...

Page 24: ...0 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 4 2 Change process recipe Press START STOP button to stop the machine Press RECIPE button Select the requested recipe Press DOWNLOAD to load the selected recipe ...

Page 25: ...9 4 3 Add a new process recipe Press ADD button to add a new recipe at the current list Type password and confirm it pressing ENTER Click on this area to type the name of the recipe Type the name of the program BS Backspace cancell the last letter Move the cursor on the left MOve the curson on the right ENTER Confirm ...

Page 26: ...it by 5 grams then confirm with ENTER Useful to compensate for the rising of the dough during breaking With parameter 0 no automatic timed weight variation will be made Press ESC to exit Press SAVE to save it overwriting the previous program Type the acceptable tolerance gr over the nominal weight that will NOT make any adjustment at the dividing set up in case of connection with LYBRA Type the ac...

Page 27: ...Volumetric Divider Calybra HD Pag 27 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Press SAVE to save it Press YES NO to confirm it or to exit ...

Page 28: ...Press EDIT Click on the field PASSWORD Type 511 and confirm it pressing ENTER If wrong typing Press ESC to exit Cancel it typing Clr Click on the NAME RECIPE To modify the description Type the name of the program BS Backspace cancell the last letter Move the cursor on the left Move the curson on the right ENTER Confirm Select the recipe to be modify ...

Page 29: ...nection with LYBRA Press ESC to exit Press SAVE to save it overwriting the previous program Type the acceptable tolerance gr over the nominal weight that will NOT make any adjustment at the dividing set up in case of connection with LYBRA Type the speed of the flour dusters WEIGHT GAIN Enter the weight of the dough every time you wish to increase it by 5 grams then confirm with ENTER Useful to com...

Page 30: ...es of dough The detection of the production of pieces of dough is done through the sensor which also acts as a piece counter installed at the inlet of the discharge conveyor near the inside end of the removable safety tunnel The CLEANING button is enabled after the production of pieces of dough has happened By pressing the CLEANING button you will be asked to accept the start of the procedure Pres...

Page 31: ...nd can be defined by the Artezen Connect application Press OK to continue after selecting the operator ID if necessary By pressing OK the machine starts a positioning suitable for the cleaning process to be carried out A quantity of dough of about 5 kg is required to be placed in the hopper Press OK to confirm that the quantity of dough has been placed in the hopper ...

Page 32: ...bra HD Pag 32 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Press the START STOP button on the control panel Remove the cover of the weight chamber in order to gain access to the inner zone ...

Page 33: ...lybra HD Pag 33 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Rimuovendo il carter della camera di peso si può procedere rimuovendo il deposito di pasta Al termine della pulizia premere OK ...

Page 34: ...vider Calybra HD Pag 34 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Reinsert the weight chamber cover into its working position Press the RESET button Press the START STOP button ...

Page 35: ...EEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 The machine will start a discharge cycle of the dough previously fed into the hopper Remove the cover of the weight chamber in order to gain access to the inner zone Finish the operation by lubricating the inside of the weight chamber ...

Page 36: ... HD Pag 36 50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 When lubrication is complete press the OK button to continue Replace the protective cover of the weight chamber in the working position ...

Page 37: ...n the roller compartment by lifting the cover in front area of the machine Press OK to proceed Clean the roller unit Press OK to proceed Clean the unloading belts After removing any residual dough clean the belt scrapers if necessary removing them from their housing then lubricating the scraper profile Press OK to proceed ...

Page 38: ...out in a ventilated area outside the mixing area Press OK to proceed Conclude the cleaning process by removing residues from the hopper Do not use metal scraping tools knives metal spatulas metal wool pads to clean the inner surface of the hopper Wipe the inside surface of the hopper with a damp cloth When finished switch off the machine WARNING WARNING Before closing the casing of the weight cham...

Page 39: ...on of a safety device immediately interrupts the work and therefore the execution of the work cycle The devices that cause the emergency stop of the working cycle are as follows Press the red mushroom button EMERGENCY STOP Pressure of the safety ring on the hopper Tripping of one of the thermal protection of the electric motors Opening of the front door ...

Page 40: ... unit and remove the pasta Place the tunnel casing on the product outlet belt in the working position Place the closed housing of the weight chamber in the working position Put the side cover back in the working position After restoring the cause of the emergency it is necessary to press RESET to enable the start of the cycle NOTE The emergency stop of the machine causes the immediate stop of the ...

Page 41: ...s Underground parameterization allows the machine to perform its work cycle correctly and to manage the configuration correctly Tampering with its parameters by unskilled personnel could compromise the functionality of the machine itself in this case the Company declines all responsibility in the event of faults Type 511 and confirm it pressing ENTER If wrong typing Press ESC to exit Cancel it typ...

Page 42: ...weight Calybra 1 0 2 1 Limit max peso Calybra 1 0 2 2 Limit min weight Calybra 1 5 2 3 Limit max weight Calybra 1 5 2 4 Limit min weight Calybra 1 5 splitted division 2 5 Limit max weight Calybra 1 5 single division 2 6 Limit min weight Calybra 2 5 2 7 Limit max weight Calybra 2 5 2 8 Limit min weight Calybra 2 5 splitted division 2 9 Limit max weight Calybra 2 5 single division 2 10 Limit min wei...

Page 43: ...tion of any correction4 4 Setup velocità nastro di uscita 4 5 Production break for weight reset Lybra in case of combination with Lybra 4 6 Production pause time for weight reset Lybra when combined with Lybra 4 7 Timer stop end of production 5 0 Version Calybra 5 1 Version weight chamber 5 2 Available increasing weight pack 5 3 Available selection single or splitted division 6 0 View hydraulic va...

Page 44: ...iginal parameters Then you will find the installer service pages where you will see useful information about the operation of the machine Description View page From the succession of pages described above by pressing the SERVICE icon indicated by the arrow you can access the pages of control verification manual start of the machine exclusive use of technical staff There are inputs that generate al...

Page 45: ...l 11 04 19 In this second window it is possible to access the management of the motorized movement of the weight selection verifying the functionality of the impulse counting In this third window the pump motor and the individual solenoid valves can be started up in manual mode verifying the effect obtained ...

Page 46: ...E TOUCH SCREEN OPERATOR PANEL MAHD2_en_1 del 11 04 19 Description View page Possibility to start some functions of the machine in SERVICE MODE Set up of the limits regarding the temperatures of the hydraulic fluid Manual start up and adjustment of the flour dusters ...

Page 47: ...meterize the functions external to our production software Descrizione Visualizzazione pagina From the main screen by pressing the circular button at the top right you can access the set up of the display with its configuration of brightness contrast date and time communication addresses etc The password in this case is 111111 Example of the network communication address configuration window Local...

Page 48: ...ne is not started For some reason the control system has not been started Try to restart the machine by turning off the main switch installed on the electrical cassette and turning it on again after a pause of at least 10 seconds The connector is not well connected to its socket Disconnect and reconnect the above connector as shown in the figure below then try to restart the machine by turning off...

Page 49: ...hanical problem in the transmission of the servo assisted movement Electronic problem of impulse management Error in reading of the weight chamber filling limit switch Error in electronic en gine management Manual weight selection is preferred To do so completely disconnect the connector from its socket as shown in the image below Remove the carter of the weight chamber Maneuver the handwheel to d...

Page 50: ...led on the electrical box The touch screen control panel doesn t work anymore Breakage of the tactile operator panel Error in its connection to the control PLC Remove the casing of the weight chamber Pull out the electrical connection connector to the motor system of the automatic weight set up Manually set the breaking weight Lock the adjustment made Start the machine by pressing the START button...

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