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SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing, or stop it
quickly as soon as it appears.

1. Avoid nicking or scraping the coating surface,
inside and out.

2. Use all the washers supplied. In addition to pro-
tecting against weather infiltration, the washers pro-
tect the metal from being scraped by the screws.

3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.

4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt or grime and then apply an
even film of high quality touch-up paint.

704710106

ES109

697.68621

E32

Summary of Contents for ES109

Page 1: ...R GLOVES WHEN HANDLING METAL PARTS 704710106 Model No ES109 697 68621 Owner s Manual Assembly Instructions E1 Exterior Dimensions Interior Dimensions Door Approx Foundation Storage Area Roof Edge to Roof Edge Wall to Wall Opening Size Size Sq Ft Cu Ft Width Depth Height Width Depth Height Width Height 10 x 9 121 x 105 84 620 123 1 4 107 1 2 97 3 4 118 1 4 102 1 4 96 1 2 69 68 1 4 3 0m x 2 6m 307cm...

Page 2: ...o the ground Available by mail order or at your local dealer or you may construct the foundation and anchoring system of your choice Your assembly instructions provide information on a few methods commonly used to secure and level a storage building Parts and Parts List Check to be sure that you have all the necessary parts for your building All part numbers can be found on the parts All of these ...

Page 3: ...rk Whenever possible two or more people should work together to assemble your building One person can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your building Decide which method of anchoring and the type of foundation you wish to use in order to form a com...

Page 4: ...ntrate your total weight on the roof of the building When using a step ladder make sure that it is fully open and on even ground before climbing on it Keep children and pets away from worksite to avoid distractions and any accidents which may occur Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds Call...

Page 5: ...ricate door track annually with furniture polish or silicone spray Keep doors closed and locked to prevent wind damage Fasteners Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws Regularly check your building for loose screws bolts nuts etc and retighten them as necessary Moisture A plastic sheet vapor barrier placed under the ...

Page 6: ...e slab Each kit containsheavy duty hot dipped galvanized steel corner gussets and perimeter clips which fit over the floor frame and lag bolt into a concrete slab Full assembly instructions and a 1 4 masonary drill bit are included TOOL HANGING RACK Model No TH100 The perfect tool organizer Twin 25 1 2 65cm steel channels plus five heavy duty snap in hangers and a small tool holder for screwdriver...

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Page 9: ...e using 10 penny galvanized nails Measure 16 24 40 6cm 61cm sections to construct inside frame see diagram Secure plywood to frame using 4 penny galvanized nails Allow 6 7 hours for construction OPTION 3 Concrete Slab The slab should be at least 3 to 4 8 10cm thick It must be level and flat to provide good support for the frame The following are the recommended materials for your foundation 1 x 4 ...

Page 10: ...bit and installation instruction AnchoringintoConcrete 1 For poured concrete slab or footing or patio blocks Use 1 4 x 2 Lag Screws 2 For Anchor Post of Concrete poured after building is erected Use 1 4 x 6 Lag Screws ArrowAnchoringKit ModelNo AK4or60298 Recommended for use with any suggested base Contains 4 Anchors with Cable Clamps and installation instruction AnchoringintoWood Post Use 1 4 Wood...

Page 11: ...0 66045 Handle 2 66447 Facia Cap 4 66382 Lower Door Guide 8 66446 Peak Cap 2 ArrowLogo 66444 Roof Trim Cap 2 right 2 left 66646 Washer 560 6228 Track Support 4 65914 6Ax7 8 Screw 6 PackedwithScrews 65958 8 32x7 8 Bolt 2 PackedwithScrews 66013 8 32x1 4 Bolt 5 65109 8 32AcornNut 6 PackedwithScrews 66029 Door Plug 4 PackedwithScrews 66098 Plastic Spacer 8 PackedwithScrews 67293 67545 WeatherStripping...

Page 12: ...t Part Quantity Check Key No Number Description InCarton List 18 0246 RoofBeamBracket 4 19 0248 GableBrace 2 20 0403 SecondaryDoorTrack 2 21 0545 MidRoofBeamBracket 4 22 5223 RidgeCap 1 23 5219 SideRoofTrim 2 24 8947 SideFloorFrame 2 25 9034 RightRoofTrim 2 26 9035 LeftRoofTrim 2 27 9037 Door Track 1 28 9038 HorizontalAtticChannel 4 29 9039 HorizontalAtticChannel 1 30 9042 AngleBrace 4 31 9043 Rea...

Page 13: ...13 Assembly by Key No E13 KEY NUMBERS 28 29 35 41 ARE SHOWN ON STEP 16 ...

Page 14: ...ttach the four mid roof beam brackets to large right and left gablesusingfourbolts washersand nuts NOTE Mounting leg of bracket must face toward center of gable 2 Set these pieces aside for later assembly 14 Step 1 E14 Parts Needed For Large Gable Assembly 0545 Mid Roof Beam Bracket 4 0546 Large Right Gable 2 0547 Large Left Gable 2 FRONT 0546 0545 Mid Roof Beam Brackets 0547 Washer STEP 1 STEP 2 ...

Page 15: ... corner as shown At the front corners fasten 3 8 bolts through from the bottom with nuts on top 2Measurethefloorframediagonally When the diagonal measurements are equal the floor frame is square NOTE Do not fasten the floor frames to your foundation at this time You will anchor the building after it is erected If Arrow Foundation is being used disregard note above and follow Foundation Kit instruc...

Page 16: ... the corner panel to the floor frame with four screws Support the corner panel with a step ladder until a wall panel is attached 2 Attach the front rear wall panels to the front corner panels as shown 3 Attach the front rear wall panels to the rear corner panels as shown Fill in two holes in panel with bolts and nuts where shown NOTE Be careful to install the correct panel in each position as show...

Page 17: ...bles which sup port the roof 1 Temporarily fasten the rear wall channel across the top of the rear wall using bolts and nuts 2 Fasten the side eave channels across the top of the side panels using bolts from the inside and nuts outside 9041 Side Eave Channel 2 9045 Rear Wall Channel 1 9041 9045 9041 STEP 1 FRONT BENT LEG STEP 2 ...

Page 18: ...e front wall panel with two screws into floor frame 2Fastenthelowercenterofthedoor jamb to the front panel with a bolt inside and a hex nut with an acorn nut outside where shown Repeatsteps1and2fortheopposite door jamb 3 Fasten the door track holes on top acrossthetoprearofdoorjambs using one screw in each jamb See the figure ShortLeg on Bottom LongLeg on Top Opening Facing in STEP 3 9033 9037 STE...

Page 19: ... frame centered on rear wall using bolts and screws Fasten over lap with bolts and nuts and screws at top and bottom 5 Fasten rear wall angle across the insidetopofrearpanelsusingscrews 19 The gables go on top of the front and rear walls to support the roof NOTE The gables are packed nested together and might be mistaken as one piece Carefully separate them before continuing Step 6 E19 Parts Neede...

Page 20: ...l has a crimped rib on one side The crimped rib should go under the rib of the panel that follows it 1 Locate all of the main wall panels and set each one alongside the building Fasten the wall panels at the top with bolts and nuts and the bottom with screws 2 Fasten panel rib where it overlaps the adjacent panel using a bolt and nut with screws where shown 9027 9025 9025 STEP 3 9027 DetailShowing...

Page 21: ...e 2nd hole from the bottom 4 Fasten the track supports to the front gable assembly as shown Repeat Steps 1 through 3 for the rear of building Fasten gable brace using bolts in the bottom 2 holes 5Applytheweatherstrippingalong the mating edge of the large left and right gables and the large and outer gables as shown Cut the weather stripping to length Parts Needed For Gables Brackets Braces Gable A...

Page 22: ... facing inward using bolts 4 Fasten outer roof beams to mid roof beam brackets legs facing out ward with bolts and nuts 5 Attach a roof beam brace to side of gable leg and opposite end of brace to outer roof beam with bolts Repeat Step 5 for the next 3 braces 6 Fasten a roof beam brace to the main roof beam behind the front ga ble by placing tab on the end of the brace between the roof beams Align...

Page 23: ... panels fit better and holes will align 1 Locate all the roof panels by their numbers and place them on the ground alongside the building in their proper positions 2 Position a right roof panel at the back right corner and fasten to the gable and roof beams using screws as shown Do not fasten the lower end of the panels to the side eave channel at this time Hint Follow the fastener sequence shown ...

Page 24: ...ridge as you install each roof panel Do not cut the tape until entire roof is completed 4Cut the weather stripping tape into 28 pieces each piece being about 3 long Press 26 pieces firmly over the notched areas of the roof panels 5 Atthetoproofbeamendofpanels fasten 2nd roof panel overlap with a bolt and nut Press 2 pieces over heads of bolts Fasten breaks in roof as shown with bolts and nuts Step...

Page 25: ...les do not line up with the roof panel holes shift the building from left to right If this does not help your building may not be level Shim the corners until holes line up 25 WeatherStrippingTape STEP 4 STEP 5 9022 9020 Right Roof Panel WeatherStrippingTape Cut WeatherStripping andFoldUnder 9022 Main Roof Panel 9021 Left Roof Panel ...

Page 26: ...d to do so later 2Fasten the lower end of the panels tothesideeavechannelusingscrews and washers Step 13 E26 Parts Needed For Ridge Cap Hip Trim 26 5223 Ridge Cap 1 9036 Hip Trim 2 3 Fasten hip trim at the breaks in roof using bolts washers and nuts Do not fasten end of trim at this time STEP 1 5223 9036 STEP 3 STEP 2 9036 ...

Page 27: ...f the roof panels on each side of the building using screws at each panel overlap Do not fasten the ends of the side roof trim until the next step Step 14 E27 Parts Needed For Side Roof Trim 27 5219 Side Roof Trim 2 5219 STEP 1 5219 Side Roof Trim ...

Page 28: ...n the same manner 4 Using your thumb and index fin ger overbend the bottom flange of the side roof trim at the corner inward enoughsotherightandleftrooftrim caps fit onto right and left corners where trims meet Fasten trim to side trim using a screw 5 Fasten the roof trim caps to the side trim using a screw Step 15 E28 Parts Needed For Roof Trim Caps 9035 Left Roof Trim 2 9034 Right Roof Trim 2 ST...

Page 29: ...all angle using screws 9038 Horizontal Attic Channel 4 9039 Horizontal Attic Channel 1 9048 Vertical Attic Channel 1 9040 Vertical Attic Channel 2 Parts Needed For Attic Assembly 29 The upper storage area attic is engineered to support tools aluminum furniture lightweight articles etc It is not designed to support extremely heavy material such as concrete blocks bags of cement or sand or a large v...

Page 30: ...ng behind door jamb into the 1st front frame track 5 Position the top of the door so that middle 2 holes in door line up with the holes in the 1st two door slides in from end of track 6 Position a secondary door track to the inside top of left door Fasten track and door to the 1st two slides using 10Bx1 2 screws Fastensec ondary track to the 3rd slide using a 10Bx1 2 screw 7 Insert 2 slides into s...

Page 31: ... 10 Attach the handle to the right and left inner doors using bolts 11 Push door plugs into holes in right and left outer doors NOTE The four holes in the top of each door allow you to adjust the doors Place the door slide in the middle 2 holes JAMB 1st 2nd 4th 3rd 5th DOOR TRACK LEFT DOOR SECONDARY DOOR TRACK LEFT DOOR Handle STEP 10 DoorPlug RightDoor9030 DoorSlide STEP 11 Adjustment Holes Allow...

Page 32: ...s it appears 1 Avoid nicking or scraping the coating surface inside and out 2 Use all the washers supplied In addition to pro tecting against weather infiltration the washers pro tect the metal from being scraped by the screws 3 Keep roof base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture These can do double damage since they give off acid as they dec...

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